Compact GuardLogix. GSR Relay CR30. GuardLogix. Making Safety Simple PUBLIC. Copyright 2017 Rockwell Automation, Inc. All Rights Reserved.
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1 GuardLogix Compact GuardLogix CR30 GSR Relay Making Safety Simple PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 1
2 Safety Relay/Safety Controller/Safety PLC Selection Matrix Safety Relays 1 Zone Local/Hardwired I/O Simple Safety Logic 1 to 2 dual channel Inputs 2 to 3 outputs Safety Controllers & Expandable / Configurable Relays 1 to 3 Zones Local & Distributed I/O Simple & Semi-complex Safety Logic 1 to 10 dual channel Inputs 1 to 10 outputs Basic Diagnostics thru PLC Safety Controllers - GuardLogix More Than 3 Zones Distributed I/O Simple & Complex Safety & Standard Logic 1 to 200 dual channel Inputs 1 to 200 outputs Advanced HMI Diagnostics PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 2
3 Flexibility and Price Safety Control Positioning Compact GuardLogix High performance integrated safety Standard, Safety, and Motion control CIP Safety on EtherNet/IP Superior ease-of-use for SIL2, SIL3, PLe safety functions High Integrity AOIs GSR & MSR Safety Relays Cover most safety functions Modular expansion Configurable GSR Relay MSR Relay CR30 Guardmaster CR30 Compact GuardLogix Software Configurable Safety Relay Supports up to 10 safety input circuits and up to 5 safety output zones 22 Safety I/O; expandable by up to 16 standard I/O NEW GuardLogix One software supports Guardmaster CR30, Micro800, PowerFlex, and PanelView Component NEW GuardLogix High performance integrated safety Standard, Safety, and Motion control CIP Safety on DeviceNet, ControlNet, Ethernet Superior ease-of-use for SIL2, SIL3, PLe safety functions High Integrity AOIs Armor GuardLogix Armor GuardLogix Full capabilities of GuardLogix SIL3, PLe, CAT 4 safety control IP67 wash-down protection 2 independent dual EtherNet/IP ports w/ DLR support 24VDC pass-through power Safety System Complexity / Functionality PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 3
4 GuardLogix Benefits Single controller for Standard Motion and Safety Control No Extra Time For Data Integration Better diagnostics, Easy data sharing up to HMI Single Software for Standard and Safety Control Same look & feel, Speeds up application building Design Flexibility saves time Single network for Standard, Motion & Safety Control No special network or gateways for IOs Ability to mix and match with standard IOs Built-in Safety Functions for ease of use Certified Safety instructions (More than 100) Also facilitates to create your own (AOI) PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 4
5 GuardLogix Controllers GuardLogix - Integrated Safety Dual Processor Solution (1oo2 Architecture) Up to Cat 4, SIL 3 Certification per IEC ISO Performance Level e (Category 4) Certified Safety Application Instructions CIP Safety over DeviceNet and EtherNet/IP GuardLogix Controllers : 1756-L71S, L72S, L73S GuardLogix Safety Partner : 1756-L7SP 1oo2 Architecture SIL3 (IEC61508) PLe (ISO13849) Compact GuardLogix 1766-L30ERMS 1769-L33ERMS 1769-L36ERMS Compact GuardLogix 1768-L43S & 45S PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 5
6 Guard I/O Guard I/O is the safety rated I/O for GuardLogix Three versions: Point Guard I/O (IP20) CompactBlock Guard I/O (IP20) ArmorBlock Guard I/O (IP67) Common benefits of all Guard I/O Reduce engineering requirements Use existing network infrastructures Flexibility SIL3 / PLe rated and TÜV certified PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 6
7 Integrated Safety on EtherNet/IP GuardLogix Integrated Safety Controller SIL3 / Ple Safe Torque Off with EtherNet/IP. GuardLogix issues Safe Torque Off command to the drives over EtherNet/IP network based on safety IO. Stratix 5700 Kinetix 5500 or Kinetix 5700 PowerFlex 527 Point IO with Safety IO Integrated Safety Enhances Machine Performance and Flexibility PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 7
8 PUBLIC CO900H Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. PowerFlex Drives PUBLIC
9 Powerflex 525 / 527 Safety Solutions PowerFlex 520-Series AC Drives Safety Solutions External Hardwired Network PowerFlex 523 PowerFlex 525 SIL 2 / PLd PowerFlex 527 SIL 3 / PLe (Hardwire & Network) PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 9
10 PUBLIC Copyright 2015 Rockwell Automation, Inc. All Rights Reserved. 10 PowerFlex 520-Series AC Drives PowerFlex 525 Volts per hertz, sensorless vector control, closed loop velocity vector control sensorless vector control with Economizer and permanent magnet motor control to meet a wide range of applications.
11 Next Generation Guardmaster Safety Relay Platform Overview PUBLIC PUBLIC CO900H Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.
12 GSR - Universal Inputs S11 (CH1) S21 (CH2) Cross fault Safety Inputs IN1 IN2 S12 S22 S32 S42 A1 A2 PWR S11 S21 CH1 CH2 Test Out Universal Input All sensor types go to same terminals Automatic cross-loop monitoring Supports both single-channel and two dualchannel safety inputs Two dual-channel inputs on DI models configured by logic switch All Faults including Cross-Loop are detected 7 new GSRs = 240+ older MSR safety relays Cable Pull Switches E-Stops Light Curtains Laser Scanners Contact Interlocks Hinge Switches Non Contact Interlocks Grip Switches Safety Mats PUBLIC Copyright 2011 Rockwell Automation, Inc. All rights reserved. Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.
13 Guardmaster 440C-CR30 Software Configurable Safety Relay PUBLIC PUBLIC CO900H Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.
14 Guardmaster 440C-CR30 Anatomy Block-style Safety Relay 22 points Configurable LED Indicators 10 Dedicated N.C. Safety Inputs 2 Single-Wire Safety or Safety N.C. Inputs RS232 Serial Port (non-isolated) Two Plug-in Slots USB Programming Port DIN Rail or Panel Mount Verification ID Display Switch 6 Configurable Safety Terminals (N.C. Inputs, N.O. Inputs, Test Sources, or Outputs) 2 Safety Outputs 2 Single-Wire Safety or Safety Outputs PUBLIC Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.
15 Why choose Guardmaster 440C-CR30 Software Configurable Safety Relay Safety made Simple & Flexible Supports four to nine dual channel input circuits and up to five safety output zones Flexible configuration allows you to re-engineer and rapidly integrate application without having to incur high costs of rewiring Innovative safety logic editor reduces the friction involved in setting up a safety system by minimizing manual input for a best-in-class configuration experience Safety & Productivity Embedded serial port for direct diagnostic communications to PanelView Component terminals or Micro800 controllers 16 user configured status LEDs allow you to tailor indication to best suit your application Optimize Panel Space 22 Safety I/O in a compact 110mm wide housing Expand by up to 16 standard I/O using front mounted plug-in slots that allow you to maintain the 110mm horizontal footprint Part of the Connected Components Workbench Bundle Preferred compatibility within the bundle Reduced supply chain costs One software supports Guardmaster 440C-CR30, Micro800 controllers, PowerFlex drives, Kinetix 3 servo drives and PanelView Component terminals PUBLIC Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.
16 Guardmaster 440C-CR30 Safety Relay Easy to Use Easy to Use: Online Monitoring Color-coded online monitoring helps troubleshoot code Diagnostic tooltips provide natural language fault descriptions Diagnostic tooltips for application troubleshooting PUBLIC Copyright 2015 Rockwell Automation, Inc. All Rights Reserved.
17 PUBLIC Copyright 2015 Rockwell Automation, 17 Inc. All Rights Reserved. New Version 2.01 Add-on Profile AOP with Integrated Editor for Guardmaster 440C-CR30 Safety Relays Premier Integration with Logix control systems: Add-on Profile v2.01 for Studio 5000 Logix Designer software will contain fully functional Logic editor for the Guardmaster 440C- CR30 safety relay. Single software/project for configuring and monitoring Logix controller and Guardmaster 440C-CR30 safety relays.
18 Lifeline 5 Safety Cable-Pull Switches PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 18
19 Features Features: Solid-state operation the first in the industry Enhanced safety and productivity with microprocessor-based Performs at the highest safety ratings, even in series connection TÜV Approved PLe Cat 4 according to EN ISO SIL CL3 per IEC and IEC EN ISO and IEC m (328 ft) maximum cable span Electronic rope monitoring system monitors the cable span and compensates for thermal expansion Built in margin indication helps reduce downtime Wide operating temperature range -20 C to 75 C (-4 F to 167 F) 270-degree visible LED indicators offer diagnostic for switch and tensioning setup Rugged stainless steel (IP69K) or die cast aluminum (IP66) housings with optional e-stop Available with a 5 -or 8-pin Micro M12 connector OSSD outputs 2 OSSDs for safety 1 Auxiliary 1 Tension/margin (8- pin model only) A significant technology advantage over the competition PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 19
20 Customer Values - Thermal Expansion Built in margin indication to monitor rope tension: If the status indicators are green and the tension indicator is flashing amber, the rope/cable requires maintenance/adjustment before the machine shuts down. 5x better than traditional cable-pull switches at maximum cable span PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 20
21 Accessories Lifeline Rope Tensioner System (LRTS) Stainless Steel Turn Buckle Lifeline Stainless Steel Installation Kit Polypropylene and UV Resistant Polypropylene Cable Inside Corner Pulley P Bolt and Eye Bolt Outside Corner Pulley PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 21
22 PUBLIC CO900H Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. Guardmaster 442G Multifunctional Access Box Integrated Solution for Full Body Guard Locking Applications PUBLIC
23 442G Multifunctional Access Box EthernNet/IP Simplified Installation GuardLogi x Studio 5000 Add-on Profile populates descriptive tags reducing programming time EtherNet/IP MAB discrete-wired CIP Safety Point I/O Standard and safety devices communicate on the same network CIP Safety 1 Cable with up to 24 signals Safety In/Out 2 or 4 E-stop 4 or 5 Lock Command - 1 Push buttons 2 to 6 Reset 1 Diagnostics (AUX) 4 Power - 3 Up to 83% reduction in wiring 4 M12 connectors Power In / Out Ethernet In / Out PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 23
24 442G Multifunctional Access Box EthernNet/IP Easy Integration Add-on Profile in RSLogix 5000 and Studio 5000 Logix Designer Software Single, user-friendly software environment for programming, configuration, and maintenance Creates meaningful tag names for I/O and diagnostics with correct data types Provides for easy duplication of devices Eliminates I/O mismatch errors Convenient online help a mouse click away Compatible with V20 and later PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 24
25 PUBLIC CO900H Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. GuardShield 450L Most advanced Safety Light Curtain in the Market PUBLIC
26 450L-B Safety Light Curtain Features Slim design Finger or hand Resolution Indicators Provide Status and Diagnostics Easy Top/Bottom mounting Optical Interface for Diagnostics Unique stick architecture Advanced plug-in technology PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 26
27 GuardShield 450L-B Supported functionalities Broad application support Finger resolution (14 mm): m ( ft) Hand resolution (30 mm): m ( ft) Bottom plug-ins support OSSD Output Reset EDM Operating Range Advanced technology that reduces total cost of ownership PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 27
28 GuardShield 450L-B Plug-ins Transmitter M12, 5-Pin: 450L-APT-PW-5 M12, 8-Pin: 450L-APT-PW-8 Receiver: On/Off M12, 5-Pin: 450L-APR-ON-5 Receiver: EDM, Start, Range M12, 8-Pin: 450L-APR-ED-8 Universal Plug-in Acts as Transceiver or Receiver depending on wiring M12, 8-Pin: 450L-APU-UN-8 PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 28
29 GuardShield 450L Status and Diagnostic 450L-B Cascading Blanking Muting Reset Regional intensity OSSD Tx/Rx Fault Optical Communication Interface (for diagnostic with CCW) Laser alignment 450L-E PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 29
30 GuardShield 450L 450L Mounting Accessories Mounting Brackets Top and Bottom (included) Optional 450L-AM-SM Side Mount Existing 445L-AF6140 and 445L-AF6141 are also supported PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 30
31 GuardShield 450L 450L Accessories OID 450L-AD-OID Optical interface device with USB connection Enables use with CCW Laser alignment tool adapter 450L-ALAT-C (use together with 440L-ALAT) Weld shield 450L-AW-xxxx xxxx = mm ( ft) in increments of 150 mm (0.5 ft). PUBLIC Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 31
32 Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. Questions? Thanks! PUBLIC
Safety Update 2017 PUBLIC. Copyright 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC CO900H
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