MLV41 Series Miniature Sensors
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1 MLV41 Series Miniature Sensors Diffuse Mode with Background Suppression See pages 5-53 Features: Etended sensing range compared to similar housings High insensitivity to target color Sensing Range: 35 mm Output: 4-in-1 Rugged metal miniature housing Topcoated housing for print, paper, food, beverage use Cross-talk protection Dual-position, high-visibility s Etreme low-temperature operation 4 output options from 1 sensor: NPN normally open, NPN normally closed, PNP normally open, or PNP normally closed Retro-Reflective Mode for Clear Object Detection See pages Features: Reliably detects clear PET, plastic, glass, and film Can be taught by eternal input or automatically by potentiometer Sensing Range: 3 m Output: 4-in-1 See pages 5-58 for MLV41 Series specifications, wiring and dimensions. 51
2 Diffuse Mode with Background Suppression Specifications SENSING RANGE 5-35 mm 5-35 mm 5-35 mm SENSITIVITY ADJUSTMENT Yes (5-35 mm) Yes (5-35 mm) Yes (5-35 mm) BACKGROUND SUPPRESSION +1% of ma. sensing range +1% of ma. sensing range +1% of ma. sensing range MODEL NUMBER(S) MLV41-8-H-35-IR/59/115 MLV41-8-H-35-IR/59/95 MLV41-8-H-35-IR/59/9 MLV41-8-H-35-RT/59/115 MLV41-8-H-35-RT/59/95 MLV41-8-H-35-RT/59/9 OUTPUT 4-in-1* 4-in-1* 4-in-1* LOAD CURRENT 1 ma ma. 1 ma ma. 1 ma ma. VOLTAGE DROP.5 VDC.5 VDC.5 VDC SHORT CIRCUIT AND OVERLOAD PROTECTION REVERSE POLARITY PROTECTION Yes Yes Yes Yes Yes Yes SUPPLY VOLTAGE 1-3 VDC 1-3 VDC 1-3 VDC VOLTAGE RIPPLE 1% 1% 1% (s) Yes () Yes () Yes () CURRENT CONSUMPTION 5 ma 5 ma 5 ma OPERATING MODE Dark on/light on Dark on/light on Dark on/light on RESPONSE TIME.5ms.5ms.5ms SWITCHING FREQUENCY 1kHz 1kHz 1kHz STANDARDS EN EN EN PROTECTION (IEC) IP7 IP7 IP7 LIGHT SPOT DIAMETER -IR 18 mm at a range of 35 mm 18 mm at a range of 35 mm 18 mm at a range of 35 mm -RT 8 mm at a range of 35 mm 8 mm at a range of 35 mm 8 mm at a range of 35 mm LIGHT BEAM ANGLE -IR 3º 3º 3º -RT 1.5º 1.5º 1.5º LIGHT SOURCE -IR Infrared 88 nm Infrared 88 nm Infrared 88 nm -RT Visible red nm Visible red nm Visible red nm AMBIENT LIGHT RESISTANCE 4, lu 4, lu 4, lu TEMPERATURE RANGE WORKING -4 ºF to +14 ºF -4 ºF to +14 ºF -4 ºF to +14 ºF STORAGE -4 ºF to +17 ºF -4 ºF to +17 ºF -4 ºF to +17 ºF HOUSING MATERIAL Aluminum, topcoated Aluminum, topcoated Aluminum, topcoated LENS Glass Glass Glass WEIGHT 3.5 oz 1.8 oz 1.8 oz APPROVALS ELECTRICAL CONNECTION.5-meter cable, 4-conductor, #4 AWG Quick disconnect type V31 ADDITIONAL DATA See pages 5-58 Quick disconnect type V1 *NPN normally open, NPN normally closed, PNP normally open, or PNP normally closed See MLV41 Series Sensitivity Adjustment for functions. Stocked item Typical delivery 4 weeks or less Consult factory for all other models 5
3 Diffuse Mode with Background Suppression Sensing Characteristics Offset Y [mm] Offset Y [mm] Movement Characteristics MLV41-8-H-35-IR y Distance X [mm] Movement Characteristics white 9% gray 18% black % MLV41-8-H-35-RT y Distance X [mm] white 9% gray 18% black % Actual detection distance X [mm] Actual detection distance X [mm] Effect of Target Color on Sensing Distance Effect of Target Color on Sensing Distance MLV41-8-H-35-IR white 9% gray 18% black % Adjusted detection distance X [mm] MLV41-8-H-35-RT white 9% gray 18% black % Adjusted detection distance X [mm] 53
4 Retro-Reflective Mode for Clear Object Detection Specifications CLEAR OBJECT MODE SENSING RANGE -3 m -3 m -3 m NORMAL MODE SENSING RANGE -4 m -4 m -4 m SENSITIVITY ADJUSTMENT Yes (5-position potentiometer) Yes (5-position potentiometer) Yes (5-position potentiometer) POLARIZED FILTER Yes Yes Yes MODEL NUMBER(S) MLV41-54-G/5/115/13 MLV41-54-G/5/95 MLV41-54-G/5/13/14 OUTPUT 4-in-1* 4-in-1* 4-in-1* LOAD CURRENT 1 ma ma. 1 ma ma. 1 ma ma. VOLTAGE DROP.5 VDC.5 VDC.5 VDC SHORT CIRCUIT AND OVERLOAD PROTECTION REVERSE POLARITY PROTECTION Yes Yes Yes Yes Yes Yes SUPPLY VOLTAGE 1-3 VDC 1-3 VDC 1-3 VDC VOLTAGE RIPPLE 1% 1% 1% (s) Yes () Yes () Yes () CURRENT CONSUMPTION 35 ma 35 ma 35 ma OPERATING MODE Light on/dark on Light on/dark on Light on/dark on RESPONSE TIME.5 ms.5 ms.5 ms SWITCHING FREQUENCY 1 khz 1 khz 1 khz STANDARDS EN EN EN PROTECTION (IEC) IP7 IP7 IP7 LIGHT SPOT DIAMETER 8 mm at a range of 3 m 8 mm at a range of 3 m 8 mm at a range of 3 m LIGHT BEAM ANGLE 1.5º; ma. deviation ± 1º 1.5º; ma. deviation ± 1º 1.5º; ma. deviation ± 1º LIGHT SOURCE Visible red nm Visible red nm Visible red nm AMBIENT LIGHT RESISTANCE 4, lu 4, lu 4, lu TEMPERATURE RANGE WORKING -4 ºF to +14 ºF -4 ºF to +14 ºF -4 ºF to +14 ºF STORAGE -4 ºF to +17 ºF -4 ºF to +17 ºF -4 ºF to +17 ºF HOUSING MATERIAL Aluminum, topcoated Aluminum, topcoated Aluminum, topcoated LENS Glass Glass Glass WEIGHT 3.5 oz 1.8 oz 1.8 oz APPROVALS ELECTRICAL CONNECTION.5-meter cable, PUR covered, 5-conductor, #4 AWG Quick disconnect type V31 ADDITIONAL DATA See pages 5-58 Quick disconnect type V15 *NPN normally open, NPN normally closed, PNP normally open, or PNP normally closed See MLV41 Series Sensitivity Adjustment for functions. Stocked item Typical delivery 4 weeks or less Consult factory for all other models 54
5 Retro-Reflective Mode for Clear Object Detection Sensing Characteristics Ecess Gain Offset Y [mm] Ecess Gain vs. Sensing Range Movement Characteristics y 1 3 Distance X [m] 4 Distance X [m] MLV41-54-G 5 Reflectors H85 FE-RR1 H H1 VR1 MLV41-54-G Reflectors H85 FE-RR1 H H1 VR1 55
6 Wiring Diagrams DC Cable Connection /13 /13 /13 /13 *See programming information V31 Type V1 Type Quick Disconnect Note: Wiring diagrams show quick disconnect pin numbers. (MLV41-54-G) Male Receptacle End View (MLV41-8) (MLV41-54-G) (MLV41-8) (MLV41-54-G) (MLV41-8) (MLV41-54-G) (MLV41-8) Male Receptacle End View V15 Type in-1 Output Male Receptacle End View *See programming information The 4-in-1 output offers one normally open and one normally closed output, both of which automatically detect the connected load, so the outputs either source or sink current depending on the load. A single sensor can operate as NPN normally open, NPN normally closed, PNP normally open, or PNP normally closed. 1 3 MLV41 Series Sensitivity Adjustment MLV41 photoelectric sensors are available with two different configurations for sensitivity adjustment. The first type is for the MLV41-8-H background suppression models, and the second is for the MLV41-54-G clear object sensing models. The adjustment for the MLV41-8-H models includes a single potentiometer for sensitivity adjustment. The multiturn potentiometer can be turned toward the larger end of the marked swirl to increase sensing range or toward the shorter end of the swirl to decrease sensing range. Light on / dark on mode is determined by the wiring. The adjustment for the MLV41-54-G also includes one potentiometer, but with five settings: N, T, I, II, and III. Light on / dark on mode is determined by the wiring. 5
7 Configuration 1 (MLV41-8-H) Configuration (MLV41-54-G) To program MLV41-54-G: 1. Align the powered MLV41-54-G to its reflector with potentiometer in its default setting at N. The yellow should be on solid, indicating light is received from the reflector with adequate ecess gain. The sensor can detect opaque objects in this N mode.. Turn the potentiometer from N to T and wait approimately seconds until the yellow and green s flash (.5Hz). 3. (a.) If programming by potentiometer is desired, turn the potentiometer to either I, II, or III depending on the contrast desired. (Refer to Modes Selected by Potentiometer chart.) (b.) If programming by eternal teach is desired (not available for /95 models), apply a pulse (V+ of supply voltage) to the eternal teach input of the sensor. The pulse duration should correspond to the contrast desired. (Refer to Modes Selected by Eternal Teach Input chart.) The green will turn off then turn on again for less than a second to signify whenever the potentiometer position has been changed. The potentiometer can be turned in either direction, and its pointer must be within the printed arc of the desired setting. After a successful teach, settings will be stored even if power to the sensor is disconnected. Detection of lowcontrast transparent objects is affected by ecessive lens contamination. Diagnostics Green Yellow Indicates ON solid Power ON Flashing (.8Hz) OFF Under-voltage Flashing (4Hz) OFF Short-circuited output Flashing (.5Hz) Flashing (.5Hz) Teach mode initiated Flashing (8Hz) Flashing (8Hz) Teach not successful ON solid Flashing (4Hz) Marginal ecess gain ON solid ON solid Light is received Modes Selected by Potentiometer Position N T I II III Mode Normal mode for detection of opaque objects Teach mode 1% contrast (most transparent targets, such as clear PET bottles with water) 18% contrast (clear glass bottles) 4% contrast (least transparent, or more opaque, targets, such as colored glass) Modes Selected by Eternal Teach Input (not available for /95 models) V+ Pulse Width (ms) Mode 5 (3-1) I (1% contrast) 15 (1-) II (18% contrast) > III (4% contrast) Dimensions (mm) MLV41-8-H Sensitivity adjustment Transmitter optical ais Receiver optical ais 13 M8 1 M1 1 ø 4. (3 ). 3 Option /115.5-meter cable Option /95 Quick disconnect type V31 Option /9 Quick disconnect type V1 Yellow Yellow Green 57
8 R Photoelectric Sensors Dimensions (mm) MLV41-54-G position potentiometer 3.5 Accessories Yellow Green ø 4. (3 ) Yellow 15.8 Option /115.5-meter cable Optical aes transmitter and receiver M8 1 Option /95 Quick disconnect type V31 13 M1 1 Option /14 Quick disconnect type V15 (Dimensions in mm) Mounting Bracket Model OMH R R R ,7 R4 15 Material: Nickel-plated steel See pages for cordsets See pages for reflectors See pages for additional accessories 58
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