Installation instruction. Polyx. Functions Connections Mounting Installation diagnosis

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1 Installation instruction Polyx Functions Connections Mounting Installation diagnosis

2 2 Impressum April 2012, Keyprocessor BV Paasheuvelweg BJ Amsterdam, Netherlands Tel.: This manual represents the knowledge at the above mentioned time. Keyprocessor works nonstop to improve her products. For the most recent technological information please contact your consultant or dealer.

3 3 Content overview Impressum... 2 Content overview Product description Description Safety standard Functions D+, ND+ and NDR Communication Planning Possible combinations Polyx D Polyx ND Possible configurations Polyx D+ control Polyx ND+ control Mounting Connections Ports Separate power supply 24VDC Emergency battery 12VDC Ethernet port RS232 serial port (diagnostics) RS422 serial ports Connect a card reader Sirius Connect a SmartID reader Connect a pincode or vandalism proof reader Serial RS 232 port (port4) Inputs/outputs Power at inputs/outputs Default input and output connections Power supply for the door lock Set the Polyx Create serial connection The diagnostic menu of Polyx Loading firmware Loading new firmware Open the postbox Loading the file Loading the nodemanager / security key Entry in iprotect Aurora Double function of the Polyx Emergency cards Trouble shooting Situation FTP server Firmware and control system Bootloader options Update bootloader Loading operating system Technical data Certificate of conformity Annex (connections)... 36

4 1 Product description 1.1 Description Polyx is a platform with several possible functions. It is safer, more robust and variable than the competing platform Orbit.

4 4 1 Product description 1.1 Description Polyx is a platform with several possible functions. It is safer, more robust and variable than the competing platform Orbit. 1.2 Safety standard Polyx complies to the Directive on the Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment 2002/95/EC (RoHS).

5 5 1.3 Functions D+, ND+ and NDR+ Polyx can take over several functions. Name Functions Replacing Polyx D+ Door controller: direct control of RS422/RS485 readers, Orbit I/O s Polyx ND+ Understation: control of access rights Stellar, ipu-8, Orbit Polyx NDR+ Hosting controller / router D+, ND+ and NDR+ differ in software, not in hardware. Polyx D+ Polyx ND+ Polyx NDR+ Control of inputs/outputs Yes Yes Yes Emergency card Yes Yes Yes Direct control RS422 Yes Yes Yes Control Orbits No Yes Yes Indirect control ABA/WG readers No Yes Yes Locale intelligence No Yes Yes Logical switches No Yes Yes Router function No No Yes Suitable for hosting No No Yes VPN software on server necessary No No Yes

6 6 1.4 Communication Polyx communicates with the system via a 10/100 ethernet connection (1000 MBit fault tolerant). Two-directional (Different to the Orbit) Polyx can not only receive data from the reader, but can send data to the reader as well. 1) 2) 3) 1) Orbit can only receive data from the reader (ABA/Wiegand protocol). 2) Polyx can also communicate in this one-directional way (RS422 STX/ETX protocol). 3) But he can also send data to the reader (t=cl protocol). Encryption The communication between Polyx and ipu-8 is encrypted (AES 256-bit encryption). The access to Polyx is secured with a login and a password. Therefore Polyx is optimally protected against any influences from outside. Note! Using higher security levels can effect the reading time of the cards.

7 7 2 Planning Make a plan, how and where Polyx and the other devices have to be connected. 2.1 Possible combinations Polyx D+ A D+ can be controlled by a ipu-8 or a Polyx ND+ (not by a Stellar). You can connect: RS422/RS485 readers Local I/O Polyx ND+ To a Polyx ND+ you can connect at most 15 D+. You can combine a ND+ with: Booking terminals for Time&Attendence invr cameras Diva cameras 3 rd party hardware (via port 4, RS232) Burglary security devices Reader-Orbits, I/O-Orbits Note! If named hardware is connected, this can reduce the number of Polyx D+ you can connect/control!

8 8 2.2 Possible configurations Polyx D+ control Ethernet TCP/IP 12 I/O 12 I/O 12 I/O, e.g. loops RS422/RS485 readers (serial) Ethernet TCP/IP 12 I/O 12 I/O 12 I/O, e.g. loops RS422/RS485 readers (serial)

9 Polyx ND+ control Ethernet TCP/IP 12 I/O 12 I/O ABA/WG readers Control ABA/WG readers only via Orbits! Ethernet TCP/IP 12 I/O 12 I/O RS422/RS485 readers Ethernet TCP/IP 12 I/O 12 I/O ABA/WG RS422/RS485 readers ABA/WG

10 10 3 Mounting Mount the rail against the wall (mounting rail 35 mm, see NEN-EN 50022). Push Polyx against the rail and click it in. Mounting the Polyx on the rail

11 4 Connections Connect the readers, I/O s, ethernet connections and possibly the power supply, power supply for the door lock, Orbits etc. 4.1 Ports 1) Separate power supply 24VDC; 2) Emergency

11 11 4 Connections Connect the readers, I/O s, ethernet connections and possibly the power supply, power supply for the door lock, Orbits etc. 4.1 Ports 1) Separate power supply 24VDC; 2) Emergency power supply 12VDC (battery); 3) Ethernet connection including power supply (PoE+: tot 30W); 4) Serial RS 232 port (diagnostics/monitor); 5) 2 serial RS422 ports for readers, reader-orbits, I/O-Orbits; 6) RS232 (external connection); 7) 12 inputs/outputs; 8) power supply for the door lock 12VDC (not available if power supply=poe) 4.2 Separate power supply 24VDC Connect a separate power supply (illustration above, number 1). Even if you do have a power supply via PoE+ you might decide to have a separate power supply as a back-up system. The power supply connection is robust against wrong connecting of the connection wires.. Galvanic separation: Attention! Always execute the separate power supply of the Polyx galvanically separated if separate power supply and PoE/PoE+ are used! Use a transformator between power supply (primary circuit) and the Polyx (secondary circuit)! Polyx devices without galvanic separation are not CE-compliant!

12 12 If separate power supply Polyx AND separate supply door lock: Attention! If a separate power supply of the Polyx (A) and for the door lock is being used, you have to connect GND of the I/O section with of the 24VDC supply (B) and with of the separate door lock supply(c). 4.3 Emergency battery 12VDC Connect the emergency battery, if you want to have one. For charging the battery, it is not important whether the Polyx power supply occurs via PoE, PoE+ or by separate power supply. 4.4 Ethernet port Connect the ethernet connection. Polyx communicates with the ethernet network at transfer rates of 10 or 100 (1000 Mb tolerant). Via the ethernet connection Polyx also is fed by PoE+ (Power over Ethernet up to 30W output) or PoE (up to 16W). 4.5 RS232 serial port (diagnostics) The RS232 connection can be used for diagnostics and monitoring functions.

13 4.6 RS422 serial ports Connect the readers of reader-orbits / I/O-Orbits to the serial interfaces.

13 RS422 serial ports Connect the readers of reader-orbits / I/O-Orbits to the serial interfaces. Maximal distance The maximal cable distance between a Polyx and a reader depends on the type reader. See the reader manual. The maximal cable distance to an Orbit is 1.200m. Port Connected readers are fed via these 2 ports. The voltage is 12V, the connection short-circuit proof. These readers can be connected: Readers, which you can connect to the Polyx: Sirius (art.no ), SmartID, pincode reader ( ), vandal proof reader ( )

14 Connect a card reader Sirius Direct connection A direct connection (without adapterboard) between card reader Sirius and Polyx is NOT possible if: Sirius and Polyx are mounted in different buildings and therefore the connection cable leaves the building or an existing cable to a previously mounted card reader is used or an overvoltage security for the reader is needed or an external power supply for the card reader Sirius is needed. Note! If one of the stated conditions applies, you have to connect an adapterboard between Sirius and Polyx! Polyx and the card reader Sirius are connected by a default UTP cable. At the Polyx side the connection is done by a RJ45 plug. The wires of the RJ45 connector are standardized in EIA-568-B. TIA/EIA-568-B Wire colors White/orange Orange White/green Blue White/blue Green White/brown Brown Pin number of the reader 5 (A) 4 (B) 5 (A) 9 (VCC) 4 (B) 8 (GND) Connection by an adapterboard The adapterboard is placed between Polyx and card reader Sirius. Adapterboard and Polyx are connected with a default UTP cat5 cable (or higher) (plug connection). The allowed cable sort between the adapterboard and the card reader Sirius is: UTP. At the Polyx side the connection is done by a RJ45 plug. The wires of the RJ45 connector are standardized in EIA-568-B. TIA/EIA-568-B Wire colors Pin number of the reader Connection name on adapter board White/orange 5 (A) A Orange 4 (B) B White/green 5 (A) Y Blue 9 (VCC) + White/blue Green 4 (B) Z White/brown Brown 8 (GND) Connection to the pins of the card reader (if door controller Polyx and adapterboard)

15 An adapter board will be installed between the Sirius card reader and the Polyx. The adapter board is mounted near the Polyx (eg in the same box, about 20cm away).

15 15 An adapter board will be installed between the Sirius card reader and the Polyx. The adapter board is mounted near the Polyx (eg in the same box, about 20cm away). You can connect the card reader Sirius to the adapterboard via a RJ45 plug or by connecting single wires (see illustration). Do not place any jumpers! For more information see the adapterboard manual. Possible connections of the card reader Sirius on the adapterboard Connect a SmartID reader Check the correct connection of wires of the ethernet cable to the reader. The wires of ethernet cables have been standardized in EIA/TIA 568-B. See Connector plan ( pinout ): Cable color connect to pin number of the RJ45 plug White/orange 1 6 (A) Orange 2 5 (B) White /green 3 4 (X) Blue 4 8 (power) White /blue 5 Green 6 3 (Y) White /brown 7 Brown 8 7 (ground) and on pin number of the reader Pin numbers at a RJ45 plug (left) and a RJ45 socket (right)

16 Connect a pincode or vandalism proof reader For the pincode reader and for the vandalism proof reader from Keyprocessor you will need a separate 12V reader power supply. Therefore you will have to install an adapterboard between Polyx and reader. Place the adapterboard close to the Polyx. Connect the wires of the reader as explained in the chart below. Place 2 jumpers on the adapterboard (see illustration). Connection plan ( pinout ): Cable color White Yellow Orange Red Blue Green Grey Purple Brown Black on adapterboard connection: B + (power supply) A (ground)

17 17 Connect +/- of the adapterboard with +/- of the Polyx for external power supply. Connect the adapterboard with the Polyx via a cat5 UTP cable. 4.7 Serial RS 232 port (port4) The RS232 plug can be used for a connection with 3rd party hardware, e.g. burglary security devices.

18 Inputs/outputs Connect the inputs and outputs onto the Polyx (at most 12). You can connect e.g. magnet contacts and loop detectors directly to the Polyx Power at inputs/outputs For each input/output a current of max. 1A per I/O at 28 VDC (short-circuit proof, short-cut detectable) can be switched. The outputs are solid state relays (FET), which are normally open when no operation Default input and output connections 1: loop 2: push button Outputs 3: door status Inputs 6: alarm 4: lock status 5: lock control 4.9 Power supply for the door lock Connect the power supply for the door lock of the connected readers, if there is no separate power supply for this lock. The power for a door lock is only available if there is an external feed or PoE+ (thus not if the power supply is only via PoE). The generated voltage is 12VDC. At most 600mA will be supplied (short cut proof).

19 19 5 Set the Polyx 5.1 Create serial connection You can configure the Polyx via the "diagnosis" menu, using a terminal program. The example is based on "Hyper Terminal". Connect your laptop with the RS232 connection of the Polyx. Use the adapter below (available from Keyprocessor BV). Connections:

20 20 Open Hyperterminal. (The following 3 illustrations are in Dutch.) Enter a name for the connection. Select at Create connection via the connection to the Polyx.

21 Enter at bits per second. Enter at Data transport control None and click on OK. 21

22 The diagnostic menu of Polyx The next window appears, don t touch a button yet. Then appears: Press any button. The diagnose main menu opens after ca. 5 seconds.

23 23 Enter at menu option 1. The environment settings open. Enter 2 ( enter environment settings ).

24 24 The next menu appears: Enter the ip-address of the Polyx. Then press any button. The environment settings open again: Enter 1 ( Show environment settings ). The next menu appears:

25 25 Check the data and press any button. Enter 3 (Goto main menu) Enter r (Restart system) Attention! Do NOT restart by removing the voltage of the Polyx! Otherwise the Polyx will be damaged!

26 6 Loading firmware 6.1 Loading new firmware 6.1.1 Open the postbox Firmware which is not related to iprotect can be downloaded as follows.

26 26 6 Loading firmware 6.1 Loading new firmware Open the postbox Firmware which is not related to iprotect can be downloaded as follows. Open Internet Explorer on a pc/laptop, which is connected to the Polyx via Ethernet. Enter the IP-address of the Polyx : polyx>. Click on Enter. The window of the postbox of the Polyx appears: Enter user name root and the corresponding password Loading the file Click on browse and select the file in question. Click on Install. The file will be loaded to the Polyx. If you have chosen a bidirectional communication with the reader (see chapter 1.4), you have to upload the configuration file. This file will be generated by Polyx Applet. For this there is a separate manual.

27 6.2 Loading the nodemanager / security key The nodemanager software / security key can be loaded as follows. In the next example the IP of the Polyx is 192.168.0.

27 Loading the nodemanager / security key The nodemanager software / security key can be loaded as follows. In the next example the IP of the Polyx is Go to the serverbox of iprotect. Chose tabsheet network device. Enter the IP address of the Polyx and the password of the default account. Enter button ping. If message no answer from appears after a while, then Polyx might not be connected or configured well. Check this. If message is alive appears, then the Polyx can be contacted through the network. If Polyx only has the function of a door controller (D+): press button dlkey77 and wait for message: file upload succeeded, starting autorun. If the Polyx has the function of a network device (ND+): press button dlipo77 and wait for message: file upload succeeded, starting autorun. After a few minutes you can create the Polyx in iprotect.

28 7 Entry in iprotect Aurora Enter the installed devices of the configuration in iprotect Aurora. Polyx ND+ is entered as a line, Polyx D+ as a node. 7.1 Double function of the Polyx If a Polyx ND+ functions as a door controller AND as a substation, it has to be entered twice: once as a line and once as a node.

28 28 7 Entry in iprotect Aurora Enter the installed devices of the configuration in iprotect Aurora. Polyx ND+ is entered as a line, Polyx D+ as a node. 7.1 Double function of the Polyx If a Polyx ND+ functions as a door controller AND as a substation, it has to be entered twice: once as a line and once as a node. When entering the node in iprotect you have to enter door controller for type, TCP/IP for communication and for IP-address : Polyx ND+ has to be programmed a 2 nd time but as a node this time! 7.2 Emergency cards You can assign a card group of emergency cards to the Polyx under node, if it controls card readers. This card group has access, when Polyx stands in emergency mode. Note! The maximum for emergency cards per node is 64 in iprotect!

The error messages which can occur and which make you see that the Polyx needs to be provided with an operation system, can be e.g.: or If the above mentioned error messages appear, you can go on with the document.

29 29 8 Trouble shooting 8.1 Situation A Polyx can become corrupt. The O.S. does not start anymore or starts with error messages. The chance that it occurs is very rare but when it occurs it can have many reasons. The error messages which can occur and which make you see that the Polyx needs to be provided with an operation system, can be e.g.: or If the above mentioned error messages appear, you can go on with the document. 8.2 FTP server Start the Tftpd32 software locally on the pc. This software is necessary for installing the new firmware. (

30 30 Select at Browse the directory where the s19 files are standing. Press on Show Dir for checkup Select at server interface the IP address of the network card of this pc with which the Polyx is connected. Minimalize Tftpd32.

31 Firmware and control system When updating the software will be checked in first instance which bootloader is present. Connect a serial connection (see chapter 5.1) Bootloader options (re)start the Polyx and press at the message Press any key to stop autoboot within 3 seconds any key. Enter help and press on Enter. Command Discription Syntax help Help help <cmd> set Set config set <option value> show Show config show <option value> reboot Reboot reboot ver DisplayVersion ver checkram Check the board DDRam checkram <offset> dldbug Download and update dbug dldbug dlnipo Download IPO kernel and system dlnipo kflipo Clear all flash pages except boot loader kflipo dfl Download Console >> flash dfl <offset> gfl Copy program from flash to RAM and execute gfl Type "set" without <option value> for extra help.cmd> Control version bootloader If the bootloader stands in the displayed list at Command none kflipo, the bootloader needs to be updated. Go to chapter If the bootloader in the displayed list at Command does stand kflipo, go to chapter Update bootloader Open the postbox (see chapter 6.1.1). Click on browse and select the file PolyxDebug.taz. Click on Install. The file will be loaded to the Polyx. After +/- 30 sec. will the Polyx automatically be restarted. Press after (re)start at the message Press any key to stop autoboot within 3 seconds on any key.

32 Loading operating system Enter show and press Enter. All current settings are displayed of which Nr. 4 to 8 are important. Nr. Set Option value 1 base <hex dec bin oct unknown> 2 baud < > 3 autoboot <stop net flash> 4 server <host IP> 5 client <board IP> 6 gateway <gateway IP> 7 netmask <netmask> 8 kernel <filename> 9 filesystem <filename> a filetype <srec coff elf image> If desired, change: set server <ip-address laptop of PC (Tftpd32)> set client < ip-address Polyx>. set gateway < gateway Polyx> set netmask < netmask Polyx> Type "set" without <option value> for extra help.cmd> Enter kflipo and press Enter. All flash banks will be deleted. Will now erase 0xFB8000 bytes starting from 0x Flash Erase complete. 0xFC0000 bytes erased done... Enter dlnipo and press Enter. The software will now be loaded now from the laptop or PC with the Tftpd32 program. Trying to download FS fs.s19 Downloading S-Record 'fs.s19' from S-record download successful! TFTP transfer completed Read bytes (3706 blocks) Trying to download SquashFS squashfs.img downloading to address: 0x40EA11B9 Downloading Image 'squashfs.img' from TFTP Error #1: File not found Errors in TFTP download.... Flash Erase complete. 0xC0000 bytes erased kernel Programming complete board will autostart from flash The error message TFTP Error #1 is no problem, in the script an extra file will be looked for, but this is of no importance. Enter gfl and press on Enter or restart manually the Polyx. Enter the IP-address (see chapter 5.2). Load the Polyx firmware (see chapter 6.1). Load the nodemanager software / security key (see chapter 6.2).

33 33 9 Technical data Housing Description: Aluminium extrusion profile, electronics cast into PUR synthetic resin. Measurements board 273 x 16 x 118 x 16 mm (W x H x D) Measurements profile 280 x 30 x 120 mm (W x H x D) Communication Port 1 (RS232) Console RJ45 socket, RS232 Pin 1,2,3,6 = Not connected Pin 4 = TX Pin 5 = RX Pin 7,8 = GND Port 2 and 3 (RS422) RJ45 socket, RS422. Pin 1 = RXA Pin 5 = Orbit sense Pin 2 = RXB Pin 6 = TXY Pin 3 = TXZ Pin 7,8 = GND (common) Pin 4 = 12VDC Port 4 (RS232) RJ45 socket, RS232 Pin 1 = GND Pin 5 = RX Pin 2 = +12VDC Pin 6 = CTS Pin 3 = RTS Pin 7, 8 = GND Pin 4 = TX Processor: Coldfire 5208, 32 bits, 166 MHZ, 159 MFLOPS Memory: 32 MByte DDR ram Flash: 32 MByte flash Operating system: uclinux 2.6 Ethernet: 10/100 Mbit (1000Mbit tolerant) Power supply Voltage: Consumption: Charging current to battery: Ports 2 and 3: 24Vdc PoE+ class 3 power supply up to 30W output performance 1.5 Watt excl. readers Maximally 105 ma 12V, 200 ma Polyx v2: 12V, 250 ma 12V, 100mA (RS232) Port 4: Inputs/outputs 12 IO: max. 1A DC / 28V, default Normally Open Lock feed: 12V, 600mA Environment Temperature: -20 C tot +60 C (in operation). Humidity: 0 to 95% (not condensing) Card reader Possible card reader types: Number: Distance card reader Polyx : Sirius, pincode reader and vandalism proof reader of Keyprocessor BV, SmartID/ISO (RS-422/TCL) Maximal 2 card readers per Polyx. See manual reader Orbits Possible Orbit types: Orbit-I, Orbit-II, Orbit-IO

34 34 Number: Distance Orbit Polyx: Maximaal 2 Orbits per Polyx. Maximaal meters. Network traffic Resting situation of Polyx 23,188 bytes/sec 0,000 Mbit/sec (neglectable)

35 10 Certificate of conformity 35

36 36 11 Annex (connections) Installation Polyx with feed 24V and reader-orbit

37 Installation Polyx with 24V feed and I/O Orbit 37

38 38 Polyx with 24V feed, lock or relay (24V), I/O possibilities

39 Polyx with 24V feed 39

40 40 Installation Polyx, feed 24 V and 2x 12V battery in housing

41 Polyx with PoE/PoE+ feed 41

42 42 Polyx, I/O with PoE+ feed

Installation manual Card reader Sirius i80l(p) o Product o Installation o Connection o Technical data

Installation manual Card reader Sirius i80l(p) o Product o Installation o Connection o Technical data Publication January 2014, Keyprocessor BV Paasheuvelweg 20 1105BJ Amsterdam, The Netherlands www.keyprocessor.com