RELION 670/650 SERIES and SAM /650 series and SAM600-IO ANSI Accessories

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1 RELION 670/650 SERIES and SAM /650 series and SAM600-IO ANSI Accessories

2 Contents 1. Available accessories Mounting kits RHGS cases Test switch module Key switch for settings Combiflex modules Connectors External resistor unit External current transformer unit Interface converter GPS antenna Injection unit REX Coupling capacitor unit REX Shunt resistor unit REX Voltage injection unit RXTTE ESD Field Kit Power Supply Configuration and monitoring tools Cable and dust cover MicroScada tools User interface Ordering Related documents Disclaimer The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document. Drawings and diagrams are not binding. Copyright 2017 ABB. All rights reserved. Trademarks ABB and Relion are registered trademarks of the ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders. 2 ABB

3 Issued: March 2018 Revision: G 1. Available accessories Mounting kits M v3 Mounting kits for space-saving mounting in racks, cubicles or on walls IP54 protected mounting capability in cubicles for 670 and 650 series RHGS cases RHGS 6, RHGS 12 and RHGS 30 cases enable mounting of for example Combiflex modules Test switch module Fail-safe testing of IEDs, using test switch RTXP 24 Time saving while all connections for test are made from the front easy to move between IEDs of the same type SEMOD v2 M v2 Combiflex modules Provide functionality such as lock-out, lock-out reset and external contact re-enforcement Supervision Key switch for settings Possibility to lock settings with key switch Connectors Flexible connection of analog and binary signals Screw compression type Terminal blocks suitable for ring-lugs External resistor unit Used with the High impedance differential protection SEMOD v2 M v1 M v2 SEMOD v2 External current transformer unit SEMOD v2 Used for cost effective summation type differential principle Interface converter External interface converter from C37.94 to G703 External interface converter from C37.94 to G703.E1 M v2 COMBIFLEX Injection equipment RXTTE4 and optional protective resistor are used to inject fundamental frequency AC voltage into the rotor circuit. ESD Field Kit Used to make work ESD safe Power Supply Used to supply power to the IED GUID-BFA755D6-9CE B4F9-4E4F525A554A v2 GUID-9C991E88-4B0E-4B1A-877A-F85E1ED192E1 v1 GUID-2613CBA7-B7D A3FA-01CB0DC14C40 v1 Configuration and monitoring tools Protection and control manager, PCM600, used to configure the IED set parameters monitor the IED and the system visualize and evaluate disturbance recordings SEMOD M v1 v2 M v2 Supervision and control of the power system via IEDs (HV/ Control package) Provides on request information from IEDs Collection of disturbances from IEDs Consists of standard library functions for easy application engineering of a station HMI Cable and dust cover The cable is used to connect a PC to the RJ45 port on the local human machine interface The dust cover protects the RJ45 port Labels Used to label the LEDs GUID-17E99276-BE53-4D03-A6D8-B926C5F81F8F v1 GUID-9F23A29B-E A87F-3D v1 SAM600-IO LHMI service kit The SAM600-IO LHMI service kit is a support tool for SAM600-IO during: Troubleshooting Commissioning Service Maintenance GUID-DA06ABEE-FAC7-4C7D-8912-A03FDDBEAA1D v2 GPS antenna Used with the GPS time synchronization module GTM (or GSM) SEMOD v2 Injection equipment hardware REX060, REX061, REX062 GUID-F6C11BE9-F5C A3F0-9437B715E48A v1 Is used to inject voltage and current signals to the generator or motor. 2. Mounting kits 19 rack mounting Use the 19" rack mounting kit for 6U housing to mount the IED in a standard rack. Combine the rack mounting kit with the side-by-side mounting kit to mount IEDs or an IED and a test switch module in the same rack position. M IP653-1 v1 v3 M v2 The 19" rack mounting kit is available in four designs, suitable for 1/4, 1/2, 3/4 or full width cases and consists of two rack ABB 3

4 flanges (1a) and (1b) with appropriate mounting details (2) for fastening to the case. 2 1a 1b 3 IEC en.vsd IEC V2 EN-US Figure 2. The flush mounting kit (release 2.1 and earlier) IEC en.vsd IEC V3 EN-US Figure 1. The rack mounting kit 4 1 Flush mounting for 670 and 650 series Use the flush mount kit for installation in a panel cut-out. M IP652-1 v2 M v2 The flush mounting kit for release 2.1 and earlier consists of four fasteners (2) with appropriate mounting details (4) and a sealing strip (5) for fastening to the IED (3). See Figure 2. From release 2.2 onwards, the flush mounting kit consists of two fasteners (2) with appropriate mounting details (4) and a sealing strip (5) for fastening to the IED (3). See Figure 3. The two fasteners are pre-assembled to the box. To receive IP54 class protection, an additional sealing (1) must be ordered with the IED. This sealing is factory mounted IEC =1=en.vsd IEC US Figure 3. The flush mounting kit (release 2.2 onwards) Wall mounting for 670 and 650 series Use the wall mounting kit to projection mount the IED on a wall. M IP651-1 v2 v1 M v1 The wall mounting kit consists of a mounting bar pair (4) and a IED bracket pair (6). Screws (2) and (5) and washers (1) for fastening of the terminal are included, but not wall fasteners (3). 4 ABB

5 IEC US Figure 4. The wall mounting kit 6 5 xx vsd 4 Wall mounting for SAM600-IO Use the wall mounting kit to projection mount the SAM600-IO on a wall, see figure 5. GUID-2C7B44A9-6E B20C-6EB36A9E0170 v1 6 5 The wall mounting kit consists of 8 washers (1), 8 screws (2), 2 mounting profiles (3), 6 nuts (4), 4 spacers (5) and 2 mounting angles (6). IEC US Figure 5. Wall mounting details IEC en.vsdx To order wall mounting kit, refer to section Mounting accessories. For more details on wall mounting, refer to Installation manual. Side-by-side mounting Use the side-by-side mounting kit to mount two IEDs or a IED and its corresponding test switch module next to each other. M IP649-1 v1 M v3 The side-by-side mounting kit consists of two mounting plates with appropriate mounting details (1 and 2). The side-by-side mounted units are mounted in a rack or cubicle using the appropriate kit; in this example, the rack mounting kit (3) is used IEC enOriginal.vsdx IEC V3 EN-US Figure 6. The side-by-side mounting kit ABB 5

6 Protection cover for rear area M v1 The protection cover for the rear area is a steel cover with a slot for cable entrance at the bottom part. SEMOD v2 Color matched (RAL7035) RHGS cases can be used to mount for example Combiflex modules together with 670 series. See section "Related documents" for reference to more detailed information about dimensions. Please observe that cases in referenced document has a different color. 4. Test switch module General The test switch module consists of a RHGS 6 case with a test switch, RTXP 24, and a two-seat Combiflex terminal base mounted. An optional DC-switch occupies one seat if selected. A side-by-side mounting kit is included. The side-by-side mounted units are mounted in a rack or cubicle using the appropriate kit, for example the rack mounting kit. M v4 IEC V2 EN-US IEC en.vsd Figure 7. Protection cover for rear area 3. RHGS cases All connections to the test switch module are made with Combiflex socket leads. Test contacts 1-24 of the test switch have 20 A Combiflex terminals. The signal contact of the test switch and the Combiflex terminal base have 10 A terminals. For more details about the Combitest system and Combiflex system see section "Related documents". RHGS Cases 6 ABB

7 1 Test switch 2 DC switch 1 3 Spare seat, can be used for Key switch 4 RHGS 6 case xx1mrk da_1.vsd IEC1MRK DA-1 US Figure 8. Example of a test switch module Test switch The test switch, RTXP 24, is used to make it possible to test a IED in a failsafe way. Inserting a test-plug handle into the test switch automatically makes all preparations for test in the proper sequence. Blocked trip circuits, shortcircuited CT s, opened voltage circuits makes the IED terminals available for secondary injection test. M v1 DC-switch The DC-switch is optional in the test switch module and are used to switch the DC-supply of the IED ON/OFF. The DC-switch is of one seat Combiflex type and needs a Combiflex terminal base to be mounted. M IP633-1 v1 M v1 5. Key switch for settings The key switch for lock-out of settings via the local human machine interface is used to prevent unwanted changes of settings. The switch locks the settings via a binary input. M v2 M v1 The key switch is of one seat Combiflex type. To install it, a case including a Combiflex terminal base is needed. One possibility is to install the key switch in the same case as the test switch. 6. Combiflex modules Auxiliary relays SEMOD v3 Auxiliary relays can be used together with the IED to provide functionality such as lock-out, lock-out reset or external contact re-enforcement When the contact rating of the IED is insufficient, it is recommended to use RXME 1 as a contact re-enforcement. The RXME 1 is then activated from an IED contact which is set up to be activated together with the IED contacts tripping the ABB 7

8 breaker. The contact of the RXME 1 is connected in parallel, to take over the breaker trip coil current. This gives an efficient solution and means no time delay at tripping. See figure 9. IED Breaker RXME 1 - T C + + A B C RXME 1 RXMD 1 xx ep IEC US Figure 11. RMXE 1 and RXMD 1 relays ANSI US Figure 9. RXME 1 used as a trip contact re-enforcement ANSI en.vsd When single pole tripping is used one RXME 1 is required per phase and of course per subsystem in redundant systems. Lock-out can be arranged with RXMD 1 remanence relay activated from binary outputs on IED and possible other protection relays required to activate lock-out, see figure 10. The contact of RXMD 1 is connected to open the closing circuit to the breaker closing coil. Another contact can be used to light-up a lamp push button to have indication of the lock-out and then reset with the push-button. It is recommended to avoid trip contact latching as this will mean problem for example with trip circuit supervision and further at failing breaker, mean that the trip coil is burnt and the trip coil DC supply is tripped. The most important is to prevent that the breaker is closed at persistent faults. Push button and selector switch The push button is available with or without pilot lamp and with one or two buttons. It is used to reset the lock-out relays when an external independent lock-out and lock-out indications is required. The push button unit can also be used as a local selector of Auto-Reclose operation when this is required to be done locally as well as through communication. SEMOD v2 The selector switch is available with two or three fixed positions and with different contact combinations. Selector switch can e.g. be used as Local/Remote selector or as a local selector of Auto-Reclose operation. See section "Related documents" for reference to more detailed information. IED + + IEC V2 EN-US Figure 10. External Close RXMD Lock-out using a RXMD 1 relay + Breaker C C xx en.vsd For ordering codes see section "Related documents" for reference to more detailed information. IEC US Figure 12. Push button and selector switch xx eps Supervision relay SEMOD v2 The relay RXEM1 can be used to detect for example loss of DC voltage supply or to detect open circuits. A typical application is continuous supervision of a circuit breaker trip circuit, including the breaker coil. See section "Related documents" for reference to more detailed information. 8 ABB

9 ANSI en.vsd 670/650 series and SAM600-IO ANSI 1MRK BUS G IEC US xx eps Figure 13. Supervision relay RXEM1 7. Connectors The connectors are used for analogue signals and binary inand output signals. M v3 Use the ferrules to connect two wires to the same terminal point of a connector of screw compression type. Note that 16 AWG is the maximum dimension allowed on these wires. An appropriate crimping tool is needed to apply the ferrule to the wires. Use the bridge connector to jumper terminal points in a connector. ANSI US Figure 15. Voltage connector, ring-lug type 2 1 Use ring-lugs to connect the wires to terminal points of a connector of ring-lug type. Select ring-lugs suitable to wiring dimension and size of fitting screw. IEC US Figure 16. xx vsd Ferrules and bridge connector M v4 1 Ferrules 2 Bridge connector 8. External resistor unit IEC V2 EN-US (xx eps) Figure 14. Voltage connector, screw compression type External resistor unit The high impedance resistor unit is used with the high impedance differential protection. It is available as one phase unit or three phase unit. SEMOD v2 ABB 9

10 IEC LITEN US Figure 17. High impedance resistor unit, three phase [6.97] [4.02] [1.48] [0.33] [18.31] [18.98] Dimension mm [inches] [0.79] [7.68] xx eps IEC V2 EN-US Figure 18. Dimension drawing of a one phase high impedance resistor unit 10 ABB

11 [7.50] [1.50] [10.47] [0.33] [18.31] [0.79] [7.68] [18.98] [inches] en eps IEC V2 EN-US Figure 19. Dimension drawing of a three phase high impedance resistor unit WARNING! USE EXTREME CAUTION! Dangerously high voltages might be present on this equipment, especially on the plate with resistors. Do any maintenance ONLY if the primary object protected with this equipment is deenergized. If required by national law or standard, enclose the plate with resistors with a protective cover or install in a separate box. 9. External current transformer unit Summation CT SEMOD v3 The external auxiliary summation current transformers are used for the cost effective summation type differential principle. IEC US Figure 20. Summation CT xx eps ABB 11

12 57 [2.24] 89 [3.5] 670/650 series and SAM600-IO ANSI 1MRK BUS G [19] IEC US Figure 21. Dimension mm [inches] Dimension drawing of summation current transformers xx vsd Distance between the center of the fixing holes is 465 mm [18.33]. WARNING! USE EXTREME CAUTION! Dangerously high voltages might be present on this equipment, especially on the plate with resistors. Do any maintenance ONLY if the primary object protected with this equipment is deenergized. If required by national law or standard, enclose the plate with transformers with a protective cover or install in a separate box. 10. Interface converter Galvanic interface G.703 resp G.703E1 The external galvanic data communication converter G.703/G. 703E1 makes an optical-to-galvanic conversion for connection M v5 to a multiplexer. These units are designed for 64 kbit/s resp 2Mbit/s operation. The converter is delivered with 19 rack mounting accessories. IEC US Figure 22. Galvanic Converter xx vsd 11. GPS antenna Introduction SEMOD v4 In order to receive GPS signals from the satellites orbiting the earth a GPS antenna with applicable cable must be used. 12 ABB

13 SEMOD v4 The antenna with a console for mounting on a horizontal or vertical flat surface or on an antenna mast. See figure 23 A suitable cable is available for ordering IEC V2 EN-US Figure 23. Antenna with console xx vsd SEMOD v5 where: 1 GPS antenna 2 TNC connector 3 Console, (2'6.7"x4'11') 4 Mounting holes about 1/5" 5 Tab for securing of antenna cable 6 Vertical mounting position 7 Horizontal mounting position Table 1. GPS Antenna and cable Function Max antenna cable attenuation Antenna cable impedance Lightning protection Antenna cable connector Accuracy Value GHz 50 ohm Must be provided externally SMA in receiver end TNC in antenna end +/-1μs ABB 13

14 12. Injection unit REX060 GUID-35437B83-47A9-4E2C-8D22-CCADC51BCC96 v1 Injection unit REX060 The injection unit REX060 is used to inject voltage and current signals to the generator or motor stator and rotor circuits. REX060 generates two square wave signals with different frequencies for injection into the stator and rotor circuits respectively. The response from the injected voltage and currents are then measured by the REX060 unit and amplified to a level suitable for the analog voltage inputs of IED. GUID-76627CA BB-ABDE-81A939D12BF4 v2 For local operation, the REX060 unit is provided with a control panel on the front. Local operation shall only be performed according to the operation regulations set up by the relevant operation authority of the plant. Mounting the injection unit REX060 GUID AC-6C84-44E6-9F AD0B7D5B v3 The injection unit REX060 case size is 6U, 1/2 x 19. REX060 can be rack, wall or flush mounted in the same way as the IED. For guidance, see instructions for rack mounting, wall mounting or flush mounting the IED in this manual. REX060 shall be mounted close to the IED. It is recommended that they are mounted in the same cubicle. REX060 Front panel IEC US Figure 24. REX060 front panel IEC en.vsd Rotor injection module RIM The RIM module is installed into the REX060 enclosure. The RIM module generates a square wave voltage signal for injection into the rotor circuit via a capacitor unit REX061 for isolation. The RIM module measures the voltage and current from the injected signal and the IED consecutively calculates the rotor to ground impedance. If the calculated impedance is lower than the preset value an ALARM and/or TRIP output is set. GUID-B2CA6C9E-2A24-483C-B9C2-47FFF2BBB283 v2 Stator injection module SIM The SIM module is installed into the REX060 enclosure. The SIM module generates a square wave voltage signal for injection into the stator circuit via the neutral point resistor or VT/NGT. The SIM module measures the voltage and current from the injected signal and the IED consecutively calculates the stator to ground impedance. If the calculated impedance is lower than the preset value an ALARM and/or TRIP output is set. GUID-CF2B E CB-2E86A01EA779 v2 14 ABB

15 13. Coupling capacitor unit REX061 Coupling capacitor unit REX061 REX061 isolates the injection circuit from the rotor exciter voltage. GUID-39A03C0F-44DC-47DD-9D7E-66C8292CD3A8 v1 The REX061 coupling capacitor unit grounding point and grounding brush of the rotor shaft should be properly interconnected. Coupling capacitor unit REX061 GUID-59726B2B CC1-8DEA-209F77CA5173 v5 X1 X2 IEC US Figure 25. Coupling capacitor unit REX061 IEC en.vsd ABB 15

16 223 [8,78] 38 [1,5] 255 [10] 235 [9,25] 199 [7,83] 670/650 series and SAM600-IO ANSI 1MRK BUS G 217 [8,54] 2 [0,079] 155 [6,1] Ø 5,5 [0,22] 84 [3,3] 84 [3,3] IEC en.vsd IEC V2 EN-US Figure 26. Measure and drilling plan REX061 shall be mounted close to the generator in order to limit the exposure of the field circuit. Alternatively it can be located in the excitation cubicle. The surface of REX061 unit may be temporarily very hot due to heat dissipation, up to about 50 C above the ambient temperature. It must be installed to get a open air convection and prevent contact with combustible material to the surface. 14. Shunt resistor unit REX062 Shunt resistor unit REX062 GUID-90D6AF74-D9AC-49B8-B2CA-8A94E58ADEA5 v1 REX062 is typically used when injection is done via a grounding transformer. 16 ABB

17 Shunt resistor unit REX062 GUID-184D F3-4F E9FDC95C3C41 v5 X1 IEC US Figure 27. Shunt resistor unit REX062 IEC en.vsd ABB 17

18 223 [8,78] 38 [1,5] 255 [10] 235 [9,25] 199 [7,83] 670/650 series and SAM600-IO ANSI 1MRK BUS G 217 [8,54] 2 [0,079] 155 [6,1] Ø 5,5 [0,22] 84 [3,3] 84 [3,3] IEC en.vsd IEC V2 EN-US Figure 28. REX062 measures and drilling plan REX062 shall be mounted close to the IED. It is recommended that REX060 and REX062 are mounted in the same cubicle as the IED. The surface of REX062 unit may be temporarily very hot due to heat dissipation, up to about 65 C above the ambient temperature. It must be installed to get a open air convection and prevent contact with combustible material to the surface. 15. Voltage injection unit RXTTE4 Voltage injection unit RXTTE4 The COMBIFLEX voltage injection unit RXTTE4 is used for rotor ground fault protection applications. The RXTTE 4 contains a voltage transformer with a primary winding for connection to 120 or 230 V, 50 or 60 Hz supply voltage. From the secondary GUID-B786414A-A36A-4F3B-B2D5-F1EF9488DA0E v1 winding of this internal voltage transformer approximately 40 V AC is injected via series capacitors and resistors into the rotor circuit. The injected voltage and current are fed to one voltage input and one current input on the IED. In order to mount injection unit RXTTE4 some COMBIFLEX accessories are required; RX4 terminal base, 10A and 20A 18 ABB

19 contact sockets and Crimping tool. See section "Related documents" for more detailed information. RXTTE Rotor ground fault protection can be integrated in the IED among all other protection functions typically required for generator protection. How this is achieved by using COMBIFLEX injection unit RXTTE4 is described in Instruction 1MRG R SEMOD v5 C ICT 1: V 50/60Hz IVT 44,7V V 50/60Hz V 321 IEC US Figure 29. IEC en.vsd Voltage injection unit RXTTE4 with its main internal components Table 2. Rotor ground fault protection (64R) based on General current and voltage protection (CVGAPC) and RXTTE4 Function Range or value For machines with: rated field voltage up to static exciter with rated supply voltage up to Supply voltage 120 or 230 V Trip ground fault resistance value Influence of harmonics in the DC field voltage 350 V DC 700 V 50/60 Hz 50/60 Hz Approx kω Negligible influence of 50 V, 150 Hz or 50 V, 300 Hz ABB 19

20 R1 R2 670/650 series and SAM600-IO ANSI 1MRK BUS G Table 2. Rotor ground fault protection (64R) based on General current and voltage protection (CVGAPC) and RXTTE4, continued Function Range or value Permitted leakage capacitance Permitted shaft grounding resistance Protective resistor (1 5) μf Maximum 200 Ω 220 Ω, 100 W, plate (the height is 6,2 inches (160 mm) and width 5,31 inches (135 mm)) External resistor for RXTTE4 GUID-53080A2D-E AD3D-8BD2C1E388D0 v2 The external resistor is used when either there is a need to minimize physical exposure of the field circuit or when high harmonic content of the total injection current can cause overheating of the built-in RXTTE4 resistor. The external resistor is delivered mounted on an insulated plate with overall dimensions; (the height is 6,2 inches (160 mm) and width 5,31 inches (135 mm)), suitable for wall mounting, see figure 30. It actually consists of two resistors (R1 and R2) which are on delivery connected in series. It is possible to order two different types of the external resistor. The first type (ordering number RK AD) has exactly the same ohmic value of 220Ω as the internal RXTTE4 resistor. It shall be used in cases where only physical exposure of the field circuit shall be limited. The second type (ordering number RK AB) has different ohmic value than internal RXTTE4 resistor. It shall be used in installations where current with high harmonic content is pushed back onto the RXTTE4 injection unit by the rotor circuit X1 IEC US Figure 30. IEC en.vsd External resistor mounted on a plate 16. ESD Field Kit ESD Field Kit GUID-3AEE96A2-E92B-4804-AD52-303B A v1 The ESD Field Kit provides a complete portable ESD safe workstation when working in the field. 20 ABB

21 M v2 The LIB 520 package provides the following main functions: User interface for the interaction with the control system and the controlled process Automatic supervision and control Alarm and event handling Data acquisition, calculating and reporting The high voltage software modules are a complement to the standard MicroSCADA software and provides an easy-to-build and easy-to-use HMI for supervision and control in MicroSCADA. The software is made for IEDs, and are providing a similar user interface as the LIB 500/510 standard library functions. 17. Power Supply IEC en.vsd Portable Power Supply The portable Power Supply provides the IED with power. This can be used at education or demonstration of the IED. Power Cable For use with the portable Power Supply. 18. Configuration and monitoring tools GUID-1E38BA0D-C36A-40D6-9BE1-1A6C3C20741C v1 GUID-6E83F62E-2E84-49D8-83B4-1EDA v1 M v3 See for more details about the tool, PC requirements etc. 21. User interface Introduction Local human-machine interface LHMI is not supported in SAM600-IO. However, the user interface functionality can be achieved using: Protection and Control IED Manager PCM600 SAM600-IO LHMI service kit GUID-B5F4628D-9A5F-4B5B-9B BA2337D v2 PCM600 M v3 Use PCM600 through all stages of a project, from engineering, configuring and parameter setting to testing, commissioning, documentation and maintenance. Use PCM600 to adjust the default configuration, or to make a new configuration. For more information about PCM600 visit There is no LHMI in SAM600-IO. The SAM600-IO LHMI service kit can be used to support commissioning, maintenance, testing and troubleshooting. References to LHMI in SAM600-IO user documentation should be read as SAM600-IO LHMI service kit. 19. Cable and dust cover Front communication M v2 The front connection cable is used to connect a PC to the RJ45 port on the local human machine interface. The cable is a standard crossed-over ethernet cable (RJ45 connectors). SAM600-IO LHMI service kit GUID-E29D D-4BB2-BEBE-C1FF7E919BDC v2 The SAM600-IO LHMI service kit should only be used as a temporary local human-machine interface (LHMI) to help the user to trouble shoot a device in field when status information in PCM600 is limited. It can also be used as a support tool during commissioning, maintenance or testing activities. Dust cover The dust cover is used to protect the RJ45 connector on the local human machine interface. GUID-EAC EE A77-821E00D9812F v1 20. MicroScada tools ABB 21

22 The SAM600-IO LHMI service kit contains the same physical LHMI panel as used in 670/650 series which includes the following elements: Display (LCD) Keypad LED indicators Communication port for PCM600 Serial cable for connection between the SAM600-IO LHMI service kit and the service port on the device. IEC en.vsdx IEC US Figure 31. SAM600-IO LHMI service kit 22 ABB

23 22. Ordering Mounting accessories M v5 Name For case size Quantity Article number Protection cover for rear area (release 2.1 and earlier): consisting of a steel cover with a slot for cable entrance at the bottom part, fixing screws and assembly instruction. Protection cover for rear area (release 2.2 onwards): consisting of a steel cover with a slot for cable entrance at the bottom part, fixing screws and assembly instruction. Protection cover for rear area (release 2.1 and earlier): consisting of a steel cover with a slot for cable entrance at the bottom part, fixing screws and assembly instruction. Protection cover for rear area (release 2.2 onwards): consisting of a steel cover with a slot for cable entrance at the bottom part, fixing screws and assembly instruction. Protection cover for rear area (release 2.1 and earlier): consisting of a steel cover with a slot for cable entrance at the bottom part, fixing screws and assembly instruction. Protection cover for rear area (release 2.2 onwards): consisting of a steel cover with a slot for cable entrance at the bottom part, fixing screws and assembly instruction. Protection cover for rear area (all releases): consisting of a steel cover with a slot for cable entrance at the bottom part, fixing screws and assembly instruction. 6U x 1/1 6U x 1/1 6U x 3/4 6U x 3/4 6U x 1/2 6U x 1/2 6U x 1/4 19 rack mounting kit: consisting of two mounting angles, fixing screws and assembly instruction. 6U x 1/1 1MRK AA 1MRK RA 1MRK AB 1MRK SA 1MRK AC 1MRK TA 1MRK AE 1MRK CA 6U x 3/4 1MRK BA 6U x 1/2 1MRK BB 6U x 1/4 1MRK BE Wall mounting kit for 670 and 650 series: consisting of 2 mounting angles, 2 mounting bars, fixing screws and assembly instruction. All sizes 6U 1MRK DA Wall mounting kit for SAM600-IO: consisting of 2 mounting angles, 2 mounting bars, fixing screws and assembly instruction. All sizes 6U 1MRK LA Flush mounting kit (670 and 650 release 2.1 and earlier): consisting of 4 fasteners, sealing strip, fixing screws and assembly instruction. All sizes 1MRK Y Flush mounting kit (670 and 650 release 2.1 onwards): consisting of 2 fasteners, sealing strip, fixing screws and assembly instruction. All sizes 1MRK PA Side-by-side mounting kit: consisting of 2 fixing plates, fixing screws and assembly instructions. All sizes 1MRK Z Note: All kits are complete including screws. ABB 23

24 RHGS Cases RHGS 6 with door, size 6Ux1/4, color RAL 7035 Quantity: SEMOD v2 1MRK AG RHGS 12 with door, size 6Ux1/2, color RAL 7035 Quantity: T RUTAKVADRA US 1MRK BH RHGS 30 with door, size 6Ux1/1, color RAL 7035 Quantity: T RUTAKVADRA US 1MRK BB T RUTAKVADRA US Test switch module M v2 IP521-1 v1 Note: Leads with 20 A Combiflex socket on one end and insulation stripped on the other end must be used to connect the test switch to the terminal. To connect the signal contact of the test switch and the DC switch, leads with 10 A Combiflex socket on one end must be used. Key switch for settings SEMOD v6 Key switch for lock-out of settings via LHMI Quantity: 1MRK A Note: To connect the key switch, leads with 10 A Combiflex socket on one end must be used. Combiflex modules SEMOD v2 Auxiliary relays Push button and selector switch Supervision relay Key switch for settings See related documents See related documents See related documents See related documents 24 ABB

25 Connectors Female connector 18 terminals of screw compression type, conductor area max 1 x 14 AWG or 2 x 18 AWG, 1 pc Quantity: 1MKC M v4 Female connector 18 terminals of spring compression type, conductor area max 1 x 16 AWG or 2 x 20 AWG, 1 pc Quantity: T RUTAKVADRA US 1MKC Ferrule For 2 x 16 AWG conductors in screw compression terminal, 1 pc Quantity: T RUTAKVADRA US 1MKC Bridge connector For 2 terminals in the current circuit, 1 pc Quantity: T RUTAKVADRA US 1MKC Bridge connector For 3 terminals, 1 pc Quantity: T RUTAKVADRA US 1MKC Bridge connector For 4 terminals, 1 pc Quantity: T RUTAKVADRA US 1MKC Female connector 18 terminals of ring-lug type, 1 pc Quantity: T RUTAKVADRA US 1KHL380110P0001 Female connector 5 terminals of ring-lug type, 1 pc Quantity: T RUTAKVADRA US 1KHL380109P0001 T RUTAKVADRA US External resistor unit SEMOD v8 High impedance resistor unit with resistor and voltage dependent resistor V, 1ph Quantity: RK MA High impedance resistor unit with resistor and voltage dependent resistor V, 3ph Quantity: RK MB High impedance resistor unit with resistor and voltage dependent resistor V, 1ph Quantity: RK CB High impedance resistor unit with resistor and voltage dependent resistor V, 3ph Quantity: RK DC External current transformer unit SEMOD v5 3 pcs SLCE 8 1 summation transformers on apparatus plate (2U high), 1/1 A Quantity: 1MRK EA 3 pcs SLCE 8 1 summation transformers on apparatus plate (2U high), 5/1 A Quantity: 1MRK FA 3 pcs SLCE 8 1 summation transformers on apparatus plate (2U high), 2/1 A Quantity: 1MRK GA ABB 25

26 Interface converter (for remote end data communication) M v9 External interface converter from C37.94 to G703 including 1U 19 rack mounting accessories Quantity: 1MRK AA External interface converter from C37.94 to G703.E1 including 1U 19 rack mounting accessories Quantity: 1MRK BA GPS antenna and mounting details GUID A3-593C EAE-198B9DA7F07B v1 GPS antenna, including mounting kits Quantity: 1MRK AA Cable for antenna, (Appx. 65 ft) Quantity: 1MRK AA Cable for antenna, (Appx. 131 ft) Quantity: 1MRK BA 26 ABB

27 Injection equipment GUID-3447C C-46B4-A36C-0B8B62D38E48 v7 Rule: If injection equipment is ordered, ROTIPHIZ or STTIPHIZ is required in the IED. Injection unit, REX060 Quantity: 1MRK AA The REX060 injection unit requires a connection to a VT across the generator neutral point grounding resistor. The VT must have a rating of at least 100 VA and a rated secondary winding voltage of up to 120 V. It must adhere to IEC :2011 section Rated Output Values and the standard values specified according to burden range II. Casing 1/2 x 19" rack casing Basic Backplane module (BPM) Basic Human machine interface HMI and logic module (HLM) Basic Injection modules Note: One of RIM and SIM have to be selected if REX060 is specified Rule: Stator injection module (SIM) is required if 100% stator ground fault protection, injection based (STTIPHIZ) is selected/active in REG670 Stator injection module (SIM) 1MRK AA If the generator is grounded via a primary resistor connected between the generator neutral point and ground, a VT is placed across the primary resistor. SIM is then connected to the secondary side of the VT. The VT must have a rating of at least 100 VA and a rated secondary winding voltage of up to 120 V. It must adhere to IEC :2011 section Rated Output Values and the standard values specified according to burden range II. Rotor injection module (RIM) 1MRK BA Power supply module Rule: One Power supply module must be specified Power supply module (PSM) VDC 1MRK AB VDC 1MRK BB Mounting details with IP40 of protection from the front 19" rack mounting kit 1MRK BB Wall mounting kit for terminal 1MRK DA Flush mounting kit for terminal 1MRK PA Extra IP54 mounting seal + flush mounting kit for terminal 1MRK NA Rule: REX061 requires REX060 and that Rotor injection module (RIM) is selected in REX060 and that Sensitive rotor ground fault protection, injection based (ROTIPHIZ) is selected/active in REG670. Coupling capacitor unit, REX061 Quantity: 1MRK AA Rule: REX062 requires REX060 and that Stator injection module (SIM) is selected in REX060 and that 100% stator ground fault protection, injection based (STTIPHIZ) is selected/active in REG670. ABB 27

28 Shunt resistor unit, REX062 Quantity: 1MRK AA External interface units for Rotor ground fault protection GUID-A7E E C2-20A26B0DE798 v4 Injection unit for Rotor ground fault protection (RXTTE 4) Quantity: 1MRK BA Protective resistor on plate. R1 = 100 Ώ, R2 = 120 Ώ Quantity: RK AD Protective resistor on plate. R1 = 560 Ώ, R2 = 560 Ώ Quantity: RK AB ESD Field kit GUID-701BA F-4FB6-89CB-E v1 ESD Field kit Quantity: 1MRK A Portable Power Supply Power Supply Unit Input voltage: V~, Hz Output voltage: 48 V DC Max. output current: 2,5 A Output power: 135 W max Switch frequency: 65 khz Quantity: GUID-8C65E7AF-31EF-4DF7-A9D6-1449C v2 1MRK FA Power Cable 2m Quantity: 1MRK EA Configuration and monitoring tools PCM600 SEMOD v5 See related documents IP516-1 v1 Labels SEMOD v3 LED Label special paper A4, 1 pc Quantity: 1MRK CA LED Label special paper Letter, 1 pc Quantity: 1MRK DA 28 ABB

29 Cable and dust cover GUID-413BF11A-F57C-40E4-89E3-84BFABFF63FD v1 Front connection cable Quantity: 1MRK CA Dust cover LHMI (RJ45) Quantity: 1MKC MicroScada tools M v2 LIB 520 See related documents SAM600-IO LHMI service kit GUID-AA273B49-34F4-4F54-8F22-F4A A6 v2 SAM600-IO LHMI service kit Quantity: 1MRK SA 23. Related documents M v4 Combiflex, connection and installation components Combitest Auxiliary, signalling and tripping relays Auxiliary relays Bistable relays Push button and selector switch Supervision relay LIB 520 PCM600 1MRK BEN 1MRK BEN 1MRK BEN 1MRK BEN 1MRK BEN 1MRK BEN 1MRK BEN 1MRK BEN 1MRS G ABB 29

30 30

31 ABB AB Grid Automation Products Västerås, Sweden Phone: +46 (0) abb.com/protection-control Copyright 2017 ABB. All rights reserved. Specifications subject to change without notice. 1MRK BUS

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