Products and Application. John Xu Taconic Advanced Materrials Division April, 2009

Transcription

1 Products and Application John Xu Taconic Advanced Materrials Division April, 2009 Taconic 2007

2 Agenda Taconic Profile Products Typical Application Application notices Discussion

3 company profile +40 years The No.1 supply in PTFE CCL Global company, manufacturing in USA, Ireland, Korea Fluoropolymer (PTFE) coating woven-glass Three business units: Industrial Product Division Belting fabrics Pressure-sensitive tapes Architectural Fabrics Coated fabrics for architectural structures Advanced Dielectric Division ADD 高频板材 Low-loss substrates for the commercial wireless & high-speed-digital markets

4 Global Group

5 Taconic Manufacturing Locations Petersburgh, 纽约州, 美国 Mullingar, 爱尔兰 LaVerne, 加州, 美国 Cheonan, 韩国

6 New technology leader in PTFE CCL 1989: 全球第一个制造 110 英寸 ( 约 2.8 米 ) 长的 PTFE 基材 使能够发展 ( 电路板 ) 智能基站天线 1993: TLC 材料问世 是 PTFE 材料的第一代商业用材料 使材料成本大大下降 提高热稳定性及刚性 1995: 在爱尔兰投资设厂 成为第一家高性能材料双渠道供货的供应商 1997: 更经济的陶瓷 /PTFE/ 玻璃布材料 RF35 问世 定位为功放用材料, 广受欢迎 2003: 韩国 IPD 厂投产, 具备涂层能力 2004: 在 PTFE 材料的新应用上, Taconic 公司赢得杜邦大奖 TacPreg 和 TacLam 成为 Taconic 公司的专利技术! 2005: 韩国厂的高频材料正式投产 九成 Taconic 的产品均可在韩国 ADD 厂生产 2006: 开拓和推出新产品, 包括 : TLG/TPG, RF35A, Taclamplus, HyRelex, TacPrep & 2008: 针对中国市场推出系列高性价比材料 TLF-35, TLA-35, LCAM-B, TLA-6

7 Market RF Wireless communication 无线通讯 Base station Power Amplifier 基站功放, 低噪放大器 Base antenna 基站天线 Filter, Coupler, Repeater 无源器件 Consumer product 消费类产品应用 Low Noise Block (LNB) for Satellite Direct TV 低噪声放大器 / 高频头 RF-ID, ETC 智能收费系统 High speed communication 高速通讯应用 Military 军工产品

8 About TACONIC-ADD capability Taconic Advanced Dielectric Division 全球最大的聚四氟乙烯 - 玻纤涂层 - 高频板材制造商 Global coating capability 涂层产能 > 43 towers Press capability USA: IRELAND: KOREA: sheets / month sheets / month sheets / month Sheet= 36 x48 (914mmx1220mm)

9 Agenda Taconic Profile Products Typical Application Application notices Discussion

10 Base Materials for PTFE Laminate Woven E-Glass Fabrics 106, 1080, 2116, 7628 Electro-Deposited Copper Foil 1/4, 3/8,1/2, 1 and 2 oz Rolled Copper Foil 1/2, and 1 oz Dispersions 或 Skived Film 氟碳聚合物 Titanium Oxide, Strontium Titanate 陶瓷添加剂

11 Taconic 2007

12 Typical Laminate Design Construction 铜箔 H/1/2oz 改性聚四氟胶片聚四氟 / 玻纤聚四氟 / 玻纤聚四氟 / 玻纤改性聚四氟胶片铜箔 H/1/2oz

13 Finished Laminate Product Laminated PTFE Substrate

14 Product Overview

15 DK with PTFE resin rate 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% DK

16 Taconic materials (DK )

17 Economic materials for Telecom LCAM-B TLX-8 TLA-6 TLC-32 RF-35 TLF-35 TRF-45 10GHz GHz Peel Strength 10 Ibs/inch 12 Ibs/inch 10 Ibs/inch 12 Ibs/inch 10 Ibs/inch 12 Ibs/inch 10 Ibs/inch Moisture Absorption 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% 0.02% Available Thickness 32mils 37mils 40mils 60mils 62mils 5mils 10mils 15mils 20mils 30mils 40mils 60mils 62mils 30mils 37mils 40mils 57mils 77mils 20mils 30mils 31mils 45mils 60mils 62mils 125mils 10mils 20mils 30mils 40mils 60mils 20mils 30mils 50mils 60mils 8mils 16mils 24mils 32mils 40mils 64mils

18 Agenda Taconic Profile Products Application Application notices Discussion

19 Where to use PTFE CCL Power Amplifier 高功率放大器 频率 >900 MHz 功率 : Watts 高线性 (High IP3) Antenna 智能天线 低损耗 = 高增益 介电稳定, 阻抗信号耦合过程中匹配 Controlled DK allows signal matching during combining 110 PTFE laminate available for antenna boards Low Noise Block 低噪声放大器 / 高频头 低损耗 (when amplifying incoming satellite signal) 低噪声 (material does not impart noise into already weak signal) Filter, Coupler, Repeater 滤波器和耦合器 低损耗 & 稳定的 DK (Band-pass Filters & Surface Couplers) 控制厚度

20 Wireless Application OLD JCS BAND VHF UHF L S C X K u K K a Millimeter Wavelength (cm) Frequency (GHz) Typ. Max Freq. for a Given ε r Applications FM VHF TV UHF TV GSM WAN Pager PCS PHS Pager GPS MMDS RFID DBS Radar Detectors LMDS Collision Avoidance LAN

21 Basic RF System Design HPA Tx Coupler Power Divider Antenna Tx/Rx LNA Rx Filter Combiner

22 Mobile Telecommunication

23 Customer Taconic 2004

24 OEM customers RF Wireless communication equipment provider 无线通讯设备制造商 Base stations, Power Amplifiers, Antenna 国外民用移动通信设备商 : :

25 OEM customers 国内民用移动通信设备商 : 其他有研发项目的商业机构 :

26 LNB customers 消费类产品上的应用 Low Noise Block (LNB) for Satellite Direct TV 卫星电视的低噪声放大器 / 高频头 RF-ID, ETC 智能收费系统

27 Typical Application

28 Small size Vs. Big Size Construction 结构 Material 材料 DK Ghz 1OZ TSM-30 30MILS HT MILS TLX-8 3.5MILS HT MILS TSM-30 30MILS OZ Construction 结构 Material 材料 DK Ghz LCAM-B 37mils PCB 尺寸 : 1200mmx308mm

29 Cheap Vs. Pricey RF-35 Cavity 3 mm copper

30 Thin Vs. Thick materials 0.13mm 介质厚 TLX-8 5MILS 3.18mm 介质厚 RF-60A 125MILS

31 Low band Vs. High band Application Digital & low band frequency 77GHz Automatic Radar

32 Double vs. Multilayer in PA Double Side Board DK 2.55 & 3.5 normal Hybrid board PTFE + FR-4

33 Passive vs. Active Application

34 Microstrip Vs. Stripline design Microstrip Stripline

35 Product Applications Application RF-35 TLF-35 RF-35A2 TRF-45 TLX-8 TLY-5 RF-60A Cer-10 Typical Freq. (GHz) 0.4~15 0.4~30 0.1~20 0.8~40 0.8~ ~77 0.8~77 LNA/LNB OK OK OK OK HPA OK OK OK OK OK High speed digital OK OK Antenna OK OK OK OK OK OK Coupler/Filter OK OK OK OK OK OK Divider/Combiner OK OK OK OK OK OK OK MLB 1~8 1~20 1~20 1~8 1~2 1~4 1~4 Hybrid/FR-4 OK OK OK OK OK OK OK

36 Agenda Taconic Profile Products Application Application notices Discussion

37 Difference between Pre Bonding vs. Post Bonding in PA Pre Bonding Board Post Bonding Board

38 Solder mask around transistor area 无绿油 绿油区 有绿油 无绿油 在晶体管输入 & 输出匹配线 ( 阻抗线 ) 周边, 建议不盖绿油. 绿油本身就是损耗. 光介质适合调试工作.

39 Solder mask line application 绿油线 绿油本身就是损耗 尽可能在敏感的带线上不盖绿油

40 Reasonable GND holes GND holes 接地孔的大小, 合理的孔数, 可以保证接地孔的质量 孔数太多, 会影响孔的质量, 严格来讲, 增加制造成本

41 Standard ED foil Vs. RTF copper foil Standard ED copper For normal PCB RTF copper For PIM request & low loss PCB

42 Why choose Taconic 全球化的高频板材制造商 材料同时在美国, 爱尔兰, 韩国的工厂生产 有生产规模 全球产量最大, 运输时间短 全球货量调配 在深圳和苏州备有大量的库存 技术能力领先 屡次获奖, 拥有多项专利

43 Agenda Taconic Profile Products Application Application notices Discussion

44 discussion metal backed material for PA application Material (DK DF stable and lowest loss ) Material for devices application Multi-layer application(prepreg) PIM ( study in afternoon)

45 THANKS FOR YOUR ATTENTION!