Zhuhai Allfavor Electronic Co., Ltd. The Experienced Flex PCB Supplier

Transcription

1 Zhuhai Allfavor Electronic Co., Ltd. The Experienced Flex PCB Supplier

2 Contents General Information Major Products Inner Operation Process Chart Mfg Capacity Mfg Equipment Operation Detail Company Culture

3 Group Background Established May, 2005 Headquarters: Allfavor Technology (Hong Kong) Ltd. Factory Locations: Rigid PC Board Manufacturer: - Nanjing Plant: Nanjing Allfavor Electronic Co., Ltd. Focusing on medium and high volume orders - Shenzhen Plant: Allfavor Circuits (Shenzhen) Co., Ltd. Focusing on high mix low volume with quick delivery Flex PC Board Manufacturer: - Zhuhai Plant: Zhuhai Allfavor Electronic Co., Ltd. Focusing on Flex PCB and Flex/Rigid PCB

4 Group Location Nanjing Allfavor Electronic Co., Ltd. Allfavor Circuits (Shenzhen) Co., Ltd. Zhuhai Allfavor Electronic Co., Ltd. Yunong Park,Sanzao Town, Jinwan District, Zhuhai

5 Quality System

6 Zhuhai Allfavor Information Founding Time: Jun 20th, 2005 Registered Capital: 2.5M USD Employees: 100 Marketing Focus: 1. 2 Layer and Multi Layer Flexible PCB 2. Rigid / Flex PCB Website:

7 Quality Policy Producing High Quality Products On Time Delivery Continuous Improvement QMS Customer Satisfaction

8 Organization Chart Plant Manager Financial Human Resource Quality Process Technic Production Costs Administration Quality Control Process Control Production Control Cashier Recruitment Document Control Engineering Data Waste Water Accounting Training Chemical/Physical Lab Operation Excellence, Team Work, Objective Driven

9 Contents General Information Major Products Inner Operation Process Chart Mfg Capacity Mfg Equipment Operation Detail Company Culture

10 Single Sided FPC Polyimide film & copper foil to form circuit - Fujitsu Printer Module - Hitachi POS Module - LG PDP Module - Hollowing Board Application: - Panasonic Motor Module - Camcorder, CDRW cubic element patch - CD RW drive parts - PDP, Camera Module - Inkjet Printer Head drive parts - Mobile phone electromagnetic wave shielding - SHARP LCD Module - Panasonic Digital Camera

11 Double Sided FPC Form the circuits on the double sides of the Polyimide film, assemble components on the double sides. - LCD Module - SONY Digital Cameral - Panasonic Digital Cameral - Car LED Light - Hyundai Car Navigation - EPSON Printer Module - Panasonic Monitor Application: - LCD Module - Mobile Phone Keypad, Side Key, Camera Module - Car Navigation - LED Light / Flashlight - GM Car Lamp - Military Product Module

12 Multilayers / Rigid FPCB - COMBA Telecom Module - Smart Light Module - Car Ass y - 8 layers Rigid FPCB Application: - Mobile Phone, Camera CCD Ass y - CDRW Pick up Ass y - Medical Device, Health Care Module - Health Care Module - Medical Device Module

13 Our Customers

14 Contents General Information Major Products Inner Operation Process Chart Mfg Capacity Mfg Equipment Operation Detail Company Culture

15 Process Chart Pattern Film FCCL Gerber Data CNC Drilling Pattern Plotting PTH Pattern Film Developing Dry-Film Punching Film QC Exposure DES Die Process Cover-Lay Lamination Cover-Lay Hot-Press Surface Finish Punching Bare Board Test Inspection/QA

16 Manufacture Capacity 序号 NO 项目 Item 制成能力 Capacity 1 层数 lay count 1-12 layers 2 类型 board type FPC & rigid-flex PCB 3 完成板尺寸 ( 最大 ) max final board dimesion 500*800mm 4 最大板料厚度 ( 双面含铜 ) max FCCL thickness (double side copper) 0.350mm 5 最小板料厚度 ( 含铜 ) min FCCL thickness (single copper) single side 0.043mm double side 0.036mm 6 最小线宽和线距 min trace width & space 0.050mm/0.050mm 7 8 工艺能力 technology capacity 图形对图形公差 alignment tolerance 图形对孔位精度 pattern to hole tolerance ±0.075mm ±0.1mm 9 蚀刻公差 etching tolerance ±20%(min±10%) 10 阻抗控制公差 impedance control tolerance ±10% 11 金手指最小间距 min gold finger space 0.075mm 12 成品厚度公差 ( 板厚 mm) final FPC thickness tolerance (board thk mm) ±0.015mm 13 成品厚度公差板厚 mm final FPC thickness tolerance (board thk mm) ±0.02mm 14 成品厚度公差板厚 mm final FPC thickness tolerance (board thk mm) ±0.03mm

17 Manufacture Capacity 序号 NO 钻孔 / 沉镀铜能力 drill and PTH capacity 表面处理 surface finished 覆盖膜能力 coverlay capacity 最小钻咀尺寸 min hole size 最大钻咀尺寸 max hole size 钻孔公差 hole size tolerance 位置公差 hole position tolerance PTH 孔最小孔壁铜厚 min PTH hole wall copper thickness 电镀镍 / 金厚度 nickel gold plating thickness 沉镍 / 金厚度 electroless nickel immesion gold 镀锡厚度 tin plating thickness 沉锡厚度 immersion tin thickness 最小覆盖膜开窗 coverlay min square window 最小覆盖膜开窗间距 coverlay min space between windows 覆盖膜对位公差 coverlay shift tolerance 覆盖膜溢胶量 resin flow 项目 Item 制成能力 Capacity 0.15mm 6.50mm PTH ±0.1mm NPTH ±0.025mm 1st ±0.076mm 2nd±0.10mm 8um nickel 2-9um gold um nickel 2-6um gold um tin 3-20um tin um drill 0.35mm laser 0.40*0.40mm mould 0.50*0.50mm laser 0.20mm mould 0.50mm ±0.10mm 0.08mm

18 Manufacture Capacity 序号 NO 模具和激光切割能力 mould pnuching and laser cutting capacity 测试能力 electronice test capacity 阻焊 / 字符能力 solder mask and legend capacity 模具冲切尺寸公差 mould punching dimension tolerance 模具最小方形开窗口 min mould cut square window 模具最小开窗间距 min mould cut space between windows 激光切割尺寸公差 laser cutting dimension tolerance 激光切割最小开窗 laser cutting min square window 激光切割最小开窗间距 laser cutting min spac between window 飞针测试最薄厚度的板 min fly probel test board thickness 飞针测试点高低最大落差 max drop in test 最小电测焊盘距离 min ET pad space 最小电测试焊盘 min ET pad size 最小字符高度 min legend hight 最小字符宽度 min legend width 字符最小线宽 min legend trace width 字符到 PAD/ 到 SMD legend to pad/smd space 最小绿油桥宽度 min solder bridge width 项目 Item 绿油到 PAD/ 绿油到 SMD( 感光 ) min solder mask to pad/smd spac 制成能力 Capacity ±0.05mm(precise mould) ±0.1mm(general mould) min radius 0.2mm 0.6*0.6mm(general mould) 0.5*0.5mm(precise mould) 0.6mm(general mould) 0.5mm(precise mould) ±0.05mm 0.30mm 0.20mm 0.05mm 1.5mm 0.15mm 0.20*0.20 mm 0.8mm 0.8mm 0.1mm 0.2/0.2mm 0.075mm 0.1mm

19 Manufacture Capacity 序号 NO 交付能力 deliver capacity 常用材材 normal base material 辅助材料 auxiliary material FPC 样品交期 FPC sample leadtime 项目 Item 软硬结合样品板交期 rigid-flex PCB sample leadtime FPC 量产交期 FPC mass production leadtime 软硬结合板量产交期 rigid-flex PCB mass production leadtime 单面无卤 ( 有胶 / 无胶 ) single side hanlogen free(2 layer/ 3 layer) 双面无卤 ( 无胶 / 有胶 ) double side hanlogen free (2 layer/3 layer) 覆盖膜规格 coverlay specification 纯胶材料规格 adhesive specification PI 补强材料规格 ( 不含胶 ) PI stiffener specification (without adhesive) PET 补强材料规格 ( 不含胶 ) PET stiffener specification (without adhesive) FR4 补强材料规格 ( 不含胶 ) FR4 stiffener specification (without adhesive) 钢片补强 steel stiffener specification 3M 胶纸 3M tape specification 屏蔽膜规格 shielding film specification 制成能力 Capacity single side 4days double sides 6days multilay 9days 11days single side 6days double sides 8days multilay 12days 18days copper 12um/18um/35um/70um PI 12.5um/25um/50um copper 12um/18um/35um/70um PI/12.5um/25um/50um PI 12.5/25/50um adhesive 15/25/30/35/50um 15/25/30/40/50um 12.5/15/25/40/50um white: mm; natural: mm mm mm 50um/100um/130um 16um/22um

20 Major Mfg Equipment Parallel Exposure Machine DES Line OSP Wash Machine Quick Press Machine

21 Major Mfg Equipment Auto Hole Punch Coverlay Cutting Machine Legend Inkjet Printer BBT Machine Punch Machine

22 Test Equipment CMI Metallurgical Microscopy 3-Dimensional Tester Peel Strength Tester

23 Test Equipment AOI Flying Probe Tester Low Resistance Tester

24 Equipment Investment 2015 JUL Drilling Machine Routing Machine FEB CL Cutting Machine Parallel light exposure machine APR OSP Machine DES DI Water Machine FPCB Inkjet Printer Low Resistance tester APR Auto Hole Punch Flying Probe Tester DEC Legend Inkjet Printer AOI BBT Machine SEP 2016 AUG RMB 5M Investment 500

25 Process Control Sample: Exposure Sample: AOI

26 Process Control Etching Raw Material Store Requirements

27 Process Control Equipment Check List Power/Water Check List

28 Process Control Inspection Standard Cap Color Management Pink Inspector/QC Blue Mfg Worker Yellow Monitor White Management 8X Magnifier Mask & Gloves

29 Visual Management FIFO Area Divided Track Management Track Management

30 Visual Management Shoe Rack Extinguisher Corridor Sign Alcohol Store

31 Visual Management Emergency Switch File Folders Switch Area

32 Visual Management Vendor Kanban System Tool Management

33 Contents General Information Major Products Inner Operation 内部运作 Process Chart Mfg Capacity Mfg Equipment Operation Detail Company Culture

34 Company Values Objective Driven, Team Work, Customer First Right On the First Time Service Beyond Expectation

35 Employees Photos Fire Drill Tug of War

36 Employees Photos Annual Meeting Outdoor Picnic Birthday Party

37 Employees Photos Internal Training

38 Customer Visits

39 Customer Visits

40 Thank You! Zhuhai Allfavor a Member of Allfavor Circuits