Husky 2200 Air-Operated Diaphragm Pump

Transcription

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12 Installation Fluid Supply Line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luid Outlet Line 8VH JURXQGHG H[LEOH XLG KRVHV 6HH *URXQG 7KH 6\VWHP SDJH,QVWDOO D XLG GUDLQ YDOYH ) QHDU WKH XLG RXWOHW,QVWDOO D VKXWRII YDOYH * LQ WKH XLG RXWOHW OLQH! "6!$&'8

13 Installation Flange Connections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

14 Operation Operation Pressure Relief Procedure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ighten Fasteners %HIRUH PRXQWLQJ DQG XVLQJ WKH SXPS IRU WKH UVW WLPH FKHFN DQG UHWRUTXH DOO H[WHUQDO IDVWHQHUV )ROORZ 7RUTXH,QVWUXFWLRQV SDJH RU VHH WKH WRUTXH WDJ RQ \RXU SXPS $IWHU WKH UVW GD\ RI RSHUDWLRQ UHWRUTXH WKH IDVWHQHUV Flush the Pump Before First Use 7KH SXPS ZDV WHVWHG LQ ZDWHU,I ZDWHU FRXOG FRQWDPLQDWH WKH XLG \RX DUH SXPSLQJ XVK WKH SXPS WKRURXJKO\ ZLWK D FRPSDWLEOH VROYHQW 6HH )OXVKLQJ DQG 6WRUDJH SDJH Start and Adjust the Pump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ump Shutdown %H VXUH WKH SXPS LV SURSHUO\ JURXQGHG 6HH *URXQG 7KH 6\VWHP SDJH &KHFN WWLQJV WR EH VXUH WKH\ DUH WLJKW 8VH D FRPSDWLEOH OLTXLG WKUHDG VHDODQW RQ PDOH WKUHDGV 7LJKWHQ XLG LQOHW DQG RXWOHW WWLQJV VHFXUHO\ $W WKH HQG RI WKH ZRUN VKLIW DQG EHIRUH \RX FKHFN DGMXVW FOHDQ RU UHSDLU WKH V\VWHP IROORZ WKH 3UHVVXUH 5HOLHI 3URFHGXUH SDJH # "6!$&'8

15 Maintenance Maintenance Maintenance Schedule (VWDEOLVK D SUHYHQWLYH PDLQWHQDQFH VFKHGXOH EDVHG RQ WKH SXPS V VHUYLFH KLVWRU\ 6FKHGXOHG PDLQWHQDQFH LV HVSHFLDOO\ LPSRUWDQW WR SUHYHQW VSLOOV RU OHDNDJH GXH WR GLDSKUDJP IDLOXUH Lubrication 7KH SXPS LV OXEULFDWHG DW WKH IDFWRU\,W LV GHVLJQHG WR UHTXLUH QR IXUWKHU OXEULFDWLRQ IRU WKH OLIH RI WKH SDFNLQJV 7KHUH LV QR QHHG WR DGG DQ LQOLQH OXEULFDWRU XQGHU QRUPDO RSHUDWLQJ FRQGLWLRQV Tighten Threaded Connections %HIRUH HDFK XVH FKHFN DOO KRVHV IRU ZHDU RU GDPDJH DQG UHSODFH DV QHFHVVDU\ &KHFN WR EH VXUH DOO WKUHDGHG FRQQHFWLRQV DUH WLJKW DQG OHDNIUHH &KHFN PRXQWLQJ EROWV &KHFN IDVWHQHUV 7LJKWHQ RU UHWRUTXH DV QHFHVVDU\ $OWKRXJK SXPS XVH YDULHV D JHQHUDO JXLGHOLQH LV WR UHWRUTXH IDVWHQHUV HYHU\ WZR PRQWKV 6HH 7RUTXH,QVWUXFWLRQV SDJH Flushing and Storage )OXVK EHIRUH XLG FDQ GU\ LQ WKH HTXLSPHQW DW WKH HQG RI WKH GD\ EHIRUH VWRULQJ DQG EHIRUH UHSDLULQJ HTXLSPHQW )OXVK DW WKH ORZHVW SUHVVXUH SRVVLEOH &KHFN FRQQHFWRUV IRU OHDNV DQG WLJKWHQ DV QHFHVVDU\ 8VH VROYHQW WKDW LV FRPSDWLEOH ZLWK WKH HTXLSPHQW ZHWWHG SDUWV DQG WKH PDWHULDO EHLQJ GLVSHQVHG $OZD\V XVK WKH SXPS DQG UHOLHYH WKH SUHVVXUH EHIRUH VWRULQJ LW IRU DQ\ OHQJWK RI WLPH NOTICE )OXVKWKHSXPSRIWHQHQRXJKWRSUHYHQWWKH XLG \RXDUHSXPSLQJIURPGU\LQJRUIUHH]LQJLQWKH SXPS DQG GDPDJLQJ LW "6!$&'8 $

16 Torque Instructions Torque Instructions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

17 Notes Notes "6!$&'8 &

18 Dimensions Dimensions End Flange Models, Polypropylene and PVDF 3RO\SURS\OHQH 39') $ LQ FP LQ FP % LQ FP LQ FP & LQ FP LQ FP ' LQ FP LQ FP ( LQ FP LQ FP ) LQ FP LQ FP 3RO\SURS\OHQH 39') * LQ FP LQ FP + LQ FP LQ FP - LQ FP LQ FP. LQ FP LQ FP / LQ FP LQ FP ' "6!$&'8

19 Dimensions Center Flange Models, Polypropylene Only 3RO\SURS\OHQH $ LQ FP % LQ FP & LQ FP ' LQ FP ( LQ FP ) LQ FP 3RO\SURS\OHQH * LQ FP + LQ FP - LQ FP. LQ FP / LQ FP "6!$&'8 (

20 Performance Charts Performance Charts Bolt-through Diaphragms Fluid Pressure $SSUR[LPDWH &\FOHV SHU 0LQXWH 125 (0.86, 8.6) (0.70, 7.0) A 2SHUDWLQJ $LU 3UHVVXUH $ SVL 03D EDU % SVL 03D EDU & SVL 03D EDU ' SVL 03D EDU 36, 03D EDU 75 (0.52, 5.2) 50 (0.34, 3.4) 25 (0.17, 1.7) (151) B C D 80 (303) 120 (454) )OXLG )ORZ JSP OSP 160 (606) 200 (757) +RZWR 5HDG WKH &KDUWV /RFDWH XLG RZ UDWH DORQJ ERWWRP RI FKDUW )ROORZ YHUWLFDO OLQH XS WR LQWHUVHFWLRQ ZLWK VHOHFWHG RSHUDWLQJ DLU SUHVVXUH FXUYH )ROORZ OHIW WR VFDOH WR UHDG XLG RXWOHW SUHVVXUH WRS FKDUW RU DLU FRQVXPSWLRQ ERWWRP FKDUW VFIP 1P PLQ 175 (5.0) 140 (4.0) 105 (3.0) 70 (2.0) 35 (1.0) Air Consumption $SSUR[LPDWH &\FOHV SHU 0LQXWH A B C D (151) 80 (303) 120 (454) 160 (606) 200 (757) )OXLG )ORZ JSP OSP! "6!$&'8

21 Performance Charts Overmolded Diaphragms Fluid Pressure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ir Consumption $SSUR[LPDWH &\FOHV SHU 0LQXWH A B C D (151) 80 (303) 120 (454) 160 (606) 200 (757) )OXLG )ORZ JSP OSP "6!$&'8!

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