The Tool Management System MCC-TMS

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1 The Tool Management System 1

The Tool Management System With the LPP system, which does multi-item production and long-term continuous operation and requires many tools, central tool management is essential.

2 The Tool Management System With the LPP system, which does multi-item production and long-term continuous operation and requires many tools, central tool management is essential. s well as being compatible with tool ID, the contributes greatly to central management of tools for automation systems, such as the LPP (Linear Pallet Pool) system. Features of ❶Central tool management y centrally managing tool location and tool life, it optimizes tool preparation. ❷Compatible with s Compatibility with s precludes errors during tool data entry. ❸Compatible with tool presetter interface Tool measurement values from the tool presetter * can be directly uploaded to the database. * The tool presetter is compatible with DMG MORI s UNO Series and VIO Series, and even with Zoller, etc. Please contact our sales representative for details. ❹Standardization (sharing know-how, storing machining database) We can incorporate cutting conditions in the tool information, so the same T-codes can be used for different machining programs. ❺Job tool function The necessary tools in the specified machining program can be viewed by the Job Tool function, improving efficiency of tool set-up operation. ❻Max. 7-digit group numbers Group numbers are 4 7 digits. ❼Improved operating rate <LPP (Linear Pallet Pool System)> When linked with the MCC-LPS Ⅲ, it receives notification of tools to be used and checks the practicability of machining in advance, preventing machine down time. ❽vailable for a wide range of models vailable for a variety of machining centers and multi-axis machines (NT, NTX and NZX). Effective tool data sharing Manager Operator Centralized management of the tool position, tool life and tool offset value NC programmer Tool preparation section enables tool sharing within a factory and optimization of tool arrangement. Tool database It also allows management of tool wear and machining quality. ccurate tool offsets Notify ID Tool offsets Tool information including tool offset Tool offsets Tool life Set ID value and tool life is automatically sent to the machine when a tool is mounted on the machine. This prevents human errors such as input errors. ID number Input Read The system can be used with or without an ID chip. 2

Status display Smart remote monitoring Tree display Cell production systems and machines

Tool life display Tools whose remaining life is short are highlighted in yellow, and

The tool life of the tools mounted on the machines can be monitored from a distance.

process. You can manage tools for each process registered to MCC-LPS Ⅲ.

Register the tool pattern ID and group number Input offset >Register a tool Register the

Input the tool information ❷Write each ID number on each in the case of tool IC/ID systems

ttach a tool to a pot > Tool information in a PC is sent to the machine when the ID number

3 Status display Smart remote monitoring Tree display Cell production systems and machines are shown in a tree, and the tools for every machine can be displayed easily. Tool life display Tools whose remaining life is short are highlighted in yellow, and expired or broken tools are highlighted in red. The tool life of the tools mounted on the machines can be monitored from a distance. Job tool function Job name Required tools Unused tools You can manage tools needed for each process. You can manage tools for each process registered to MCC-LPS Ⅲ. You can register the process of machines disconnect with MCC-LPS. Unused tool can be seen. Improve tool management efficiency. MCC-LPS Ⅲ Tool registration flow ❶Tool data registration with a PC >Register a tool pattern Register the tool pattern ID and group number Input offset >Register a tool Register the group number (select from tool patterns or arbitrary number) Register the serial number Input the tool information ❷Write each ID number on each in the case of tool IC/ID systems >Write ID numbers with ID writer ❸Tool data registered in a PC is sent to the machine > ttach a tool to a pot > Tool information in a PC is sent to the machine when the ID number is specified on the operation panel of machines. > In the case of tool IC/ID systems, tool data is registered in machines with the use of the ID DT RED button. ❹Completion of tool registration Tool pattern registration screen Tool registration screen 3

4 Tool IC system Tool ID system ID reader Only ID number ID reader/writer ID reader/writer Send ID Transfer tool data Tool data Tool number Tool offset Life value Cutting condition The with only the ID number written on it is embedded in each holder. When a tool is attached to a machine, the machine will read the ID number with the ID reader and inform the information to. Then will transfers the tool data corresponding to the ID number to the machine and update the location information. When a tool is exchanged, the machine will automatically deliver the tool data to to keep the latest information. If a tool is removed from a machine, will automatically read the tool data from the machine and update the location information. Tool data Tool number Tool offset Life value Cutting condition The is embedded in each tool holder. When a tool is set up, the tool data is written on the by the ID writer set at the tool presetter. When a tool is attached to a machine, the machine automatically reads the tool data from the. When a tool is removed from a machine, the machine automatically writes the tool data on the. Total management of information about various tools on a machine. Tool information list The information on tools mounted on magazine are displayed as a list. The data can be sorted by any of the column headings displayed. dditional tool information The information list can be expanded to display additional information. Tool number Tool name Tool category Machining direction Rotational direction Tool status Tool status Tool life (basic information only) Detailed tool information Detailed information for each tool can be registered/ displayed. The information is displayed by category in separate tabs. Spare tools list of data can be displayed for tools which are set in the same group. Tool life Data can be displayed for all tools whose life has run out. General information Tool life Tool offset Load monitoring information Examples of combinations with the tool management system Intranet RS232C interface (standard) interface Tool length and tool diameter data transfer Tool ID system OP Intranet Machine MPPSⅤ Machine MPPSⅤ interface Tool ID system OP Tools can be centrally managed ( ) by installing in your PC, and tool management system in MPPS on the machine. lso, Tool ID allows you to call/register information about the tools used in your factory automatically ( ). 4

OP Option Example using the LPP (Linear Pallet Pool) Effective with MCC-LPS Ⅲ When linked with tool management systems such as, MCC-LPS Ⅲ creates machining schedules which take tool life

If it judges that they are, it will transfer the pallets to the machine.

the machining schedules, you can avoid machine down time due to tool shortages.

you to design parts which take production costs into consideration.

5 OP Option Example using the LPP (Linear Pallet Pool) Effective with MCC-LPS Ⅲ When linked with tool management systems such as, MCC-LPS Ⅲ creates machining schedules which take tool life into consideration. The system checks that the tools in the machines and their remaining life are sufficient for machining before transferring the pallets. If it judges that they are, it will transfer the pallets to the machine. Linear Pallet Pool System Control MCC-LPS III Notification of tools to be used Notification of practicability of machining The Tool Management System Since tools can be prepared based on the machining schedules, you can avoid machine down time due to tool shortages. Shares tool information efficiently Manager Operator NC programmer Tool preparation section Tool Stocker Tool information from design to production can be shared in real time, allowing you to design parts which take production costs into consideration. Examples of combinations with the tool management system <Tool management room> <Production site (LPP)> MCC-LPS Ⅲ MCC-LPSⅢ Intranet RS232C Tool length and tool diameter data transfer Machine MPPSⅤ Cell controller Intranet Tool IC system OP Machine MPPSⅤ MCC-LPSⅢ Tool IC system OP tool management system such as is linked to MCC-LPS Ⅲ, which is installed in the LPP s cell controller, and conducts system control which takes tool conditions into consideration ( ). lso, the Tool IC system automatically calls and registers internal tool information ( ). 5

Hardware requirements CPU 1 GHz or higher, 32 bit (x86) or 64 bit (x64) Memory 1 G (32 bit) or 2 G (64 bit) Hard disk 16 G (32 bit) or 20 G (64 bit) of free space required.

1, Windows Server 2008 rowser Microsoft Internet Explorer 6 or later Database software Microsoft ccess 2010, SQL Server 2008 Others Connected to a Windows network *1 ODC12 *2 /Oracle 10g Express

6 Hardware requirements CPU 1 GHz or higher, 32 bit (x86) or 64 bit (x64) Memory 1 G (32 bit) or 2 G (64 bit) Hard disk 16 G (32 bit) or 20 G (64 bit) of free space required. CD-ROM CD-ROM Display XG or better Network 10/100/1000SE-T NIC ( 1) Others Keyboard and Mouse Software requirements OS Windows 7, Windows 8.1, Windows Server 2008 rowser Microsoft Internet Explorer 6 or later Database software Microsoft ccess 2010, SQL Server 2008 Others Connected to a Windows network *1 ODC12 *2 /Oracle 10g Express Edition *3 Tool IC/ID equipment operational environment Daishowa CO., LTD alluf CO., LTD Machine side PC side Pattern 1 Pattern 2 ICC-10DR IC-S1422 ICR-3C IC-13-CY ICW-20 IS C /L (512 yte) IS C IS C KL1 alluf protocol (Germany type) IS C /L (512 yte) IS C IS C-484-S13 IS C-484-S13 FNUC protocol format *1 When the Remote Server interface or a shared folder is used for data exchange with the tool presetter. *2 When used with MCC-LPS Ⅱ. *3 When used with MCC-LPS Ⅲ. 6

7 <Precautions for Machine Relocation> EXPORTTION: ll contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation of the Equipment, including but not limited to the Export dministration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that threaten international security, it may include a Relocation Machine Security Function that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be re-enabled by contacting DMG MORI or its distributor representative. DMG MORI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an unauthorized export of technology or otherwise violates applicable export restrictions. DMG MORI and its distributor representative shall have no obligation to re-enable such Equipment. DMG MORI and its distributor representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled. For any functions not featured in the MPPS system you are currently using, software updates are required. For details, please consult with our sales representative. (There will be a charge for the software update) Some functions are not supported by some models. The product names in this catalog are all trademarks or registered trademarks of the individual companies. The actual screens may differ from those shown in this catalog. CELOS, ERGOline, SLIMline, COMPCTline and DMG MORI gearmill are trademarks or registered trademarks of DMG MORI CO., LTD. in Japan, the US and other countries. If you have any questions regarding the content, contact our sales representative. The information in this catalog is valid as of May Designs and specifications are subject to changes without notice. The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be attached to some machines. DMG MORI is not responsible for differences between the information in the catalog and the actual machine. DMG MORI CO., LTD. Nagoya Head Office Meieki, Nakamura-ku, Nagoya City, ichi , Japan Phone: Tokyo Global Headquarters , Shiomi, Koto-ku, Tokyo , Japan Phone: Iga Campus 201 Midai, Iga City, Mie , Japan Phone: Nara Campus 362 Idono-cho, Yamato-Koriyama City, Nara , Japan Phone: MCCTMS-ED02D D.1605.CDT.0000 Created in Japan

MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR MCC-TMS Network Application Systems MORI-NETWORK

www.dmgmori.com MORI-NET Global Edition Advance MORI-NET LAN Edition MORI-SERVER MORI-MONITOR MCC-TMS Network Application Systems MORI-NETWORK Solutions to your production challenges under a variety of