MORI-APL MORI-APM MORI-APNT MORI-APNZ/ZT MORI Automatic Programming System MORI-AP Series

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1 MORI-APL MORI-APM MORI-APNT MORI-APNZ/ZT MORI Automatic Programming System MORI-AP Series

2 Application systems which let you create machining programs easily on your PC. MORI Automatic Programming System MORI-AP Series are application systems which let you create machining programs easily on your PC. Programming time can be dramatically reduced, thanks to the easy operation which just requires you to follow instructions on the screen and enter information about the product s shape. Its functions, data and operability are fully compatible with the conversational automatic programming system of the MAPPS operation systems. The conversational programs can also be centrally managed. 2

3 S i m p l e & P o w e r f u l Main features Preparation-time reduction for cost savings Easy complex-part programming Compatibility with MAPPS conversational programs Convenient graphic user interface Screen switchable between MAPPS Ⅲ and Ⅳ Switchable MAPPS Ⅳ screen MAPPS Ⅲ screen The default screen is MAPPS Ⅳ. The screen can be switched to conventional MAPPS Ⅲ. Point 1 Simple programming 2 Reduce programming time 3 Save costs [Conversational automatic programming] Easy operation by simply inputting product shapes according to the screen guidance. [Supporting complicated programming] Simply enter the machining shape using conversational automatic programming and the machine automatically selects the necessary tools and cutting conditions. [Compatibility with the MAPPS conversational function] Prepared conversational programs can be converted into NC programs with MAPPS. Cutting conditions can also be changed on MAPPS. High-speed data transfer PLANT OFFICE System for data management Using MORI-SERVER enables data input/output between the machine and your PC through a LAN cable, so you can edit and exchange data quickly. Data for cutting conditions which are changed on MAPPS can be transferred to your PC and re-edited there. Operation system Index Conversational machining menu... 4 Multi-axis machining menu... 5 Machining menu customizing function... 5 High-speed canned cycles... 6 Contour input... 7 Profile shape registration/process copy... 7 Islands, open pockets... 8 Inlet shape... 9 DXF import function... 9 Text engraving function Pocketing MORI-POST advanced mode Relief machining Width direction turn-grooving function Tool order function Detailed setup possible B-axis command function Tool-spindle orientation shift function Tool offset function D cutting simulation List display function Specifications/Applicability by Model Explanation of marks shown in this catalog. L M NT NZ/ZT Function available for turning centers Function available for machining centers Function available for NT/NTX Series Function available for NZX Series For Turning Center For Machining Center For NT/NTX For NZX 3

4 Conversational automatic programming The required tools, cutting conditions, etc can be determined automatically, simply by entering the machining shape. What s more, data entry is minimized by following the guidance screen. Advantages Automatic programming simply by entering the product shape Multiple built-in patterns for machining complex (shapes/forms) Ample checks for error-free programming Preserved compatibility between conversional programs and the MAPPS Conversational machining menu L M NT NZ/ZT Much of the programming process can be simplified thanks to the minimal key entry required for even the most complex shapes. Main menu Grooving menu Threading menu Turning hole menu M L NT NZ/ZT 3 (NMV Series only) 3 M L NT NZ/ZT 4 Turning center Turning drill Turning tap M L NT NZ/ZT 7 (NMV Series only) 7 M L NT NZ/ZT 13 (NMV Series only) 13 Straight screw (O.D./I.D.) Tapered screw (O.D./I.D.) O.D.( / ) I.D. ( / ) End face ( / /Material end face) Square (O.D./I.D./End face) Trapezoid (O.D./I.D./End face) V pulley groove Profile groove outer diameter ( / ) Profile groove inner diameter ( / ) Profile groove end face ( / ) For NMV, the turning menu is only available with the optional C-axis turning mode. Drilling menu Milling operation menu Machining: 7 Machining: 6 M M Hole position: 8 Shape: 13 (Machining) (Machining) (Hole position) (Shape) L NT NZ/ ZT Machining: 5 Hole position: 10 (Machining) L NT NZ/ ZT Machining: 6 Shape: 35 (Machining) (Hole position) (Shape) Machining: Drill Tap Reaming Boring Spot facing etc. Hole position: Cartesian coordinate system Polar coordinate system Line pattern Arc Circumferential Square Grids Zigzags etc. Machining: Flat Groove Side Pocket Open pocket (option) Pocket with island (option) Shape: Free contour Line Arc L-shape U-shape Square Circle Track Regular polygon etc. Open pocket Pocket with island Profile Island shape Profile Island shape Free contour Free contour Square Circle Free contour Square Circle Free contour Square Circle Track Regular polygon Track Regular polygon Track Regular polygon 4

5 Handover menu Supplemental process menu 2.5 dimensional milling M L NT NZ/ZT 2 Handover Parts catcher M L NT NZ/ZT 3 Side taper Groove taper Semi-cylindrical M L NT NZ/ZT 8 Necking ( ) Cut-off Process setup NC language Macro call High-speed canned cycles M Machining: 9 Trochoid Z feed groove Corner pocket Rectangle pocket Oval Helical threading Corners from bar Chamfering concave Chamfering keyslot L NZ/ ZT NT Machining: 14 Machining: 15 General step <turning> Drill (Depth) <turning> Square groove face Square groove <turning> Cylinder keyslot Slant face (APNT only) Trochoid Z feed groove Corner pocket Rectangle pocket Oval Helical threading Corners from bar Chamfering concave Chamfering keyslot This function is optional for MAPPS. Please see page 6 for details. Multi-axis machining menu L M NT NZ/ZT Conversational programming, simply by inputting based on instructions on the screen, even for multi-axis machining using the B-axis, Y-axis and Spindle 2. Major machining.machining of inclined surface of round material Y-axis machining 2-turret machining Rear side turning Machining menu customizing function L M NT NZ/ZT You can hide machining menu options that you won t use. This makes it possible to program without confusion even in processes where there are many menu options. Settings screen You can display only the menu options that are required. 5

6 High-speed canned cycles L : NL/NLX Series <Y and SY types> only M :F0i/31i/32i Series, M730/M750 Series only NT NZ/ZT The screen guidance helps the operator enter arguments for canned cycles. A single-line program can suffice to provide instructions for high-speed cutting. Shorter programming time Automatic generation of the optimal tool paths for high-speed machining Support for troublesome program formats Menu-driven operation that does not require a manual NT/NTX Series Machining Center This function is optional for MAPPS. L NZ/ZT Number of patterns14 M Number of patterns9 NT Number of patterns15 General step (turning) Drill <Depth> (turning) Square groove (turning) L M NT NZ/ZT L M NT NZ/ZT L M NT NZ/ZT With the step feed the chips are cut off and chip wrapping is minimized With the step feed the chips are cut off and chip blockage does not occur The machine has been designed to increase efficiency by cutting in three directions, and to have higher precision by taking into account tool flexure Slant face Z feed groove Corner pocket L M NT NZ/ZT L M NT NZ/ZT L M NT NZ/ZT Conduct minimum machining with air cutting eliminated 10 times faster than regular cutting condition High speed corner cutting after square pocket cycle Trochoid Helical threading Square groove face L M NT NZ/ZT L M NT NZ/ZT L M NT NZ/ZT Machining a groove, circular groove, wide width groove, with an end mill moving in a circular motion Machining inner and outer diameter screws Cylinder keyslot L M NT NZ/ZT Rectangle pocket L M NT NZ/ZT Oval L M NT NZ/ZT Corners from bar L M NT NZ/ZT Chamfering concave L M NT NZ/ZT Chamfering keyslot L M NT NZ/ZT 6

7 Contour input L M NT NZ/ZT A versatile feature for computing intersections makes drawing easy. Intersections are calculated during data entry, displayed in blue, and entered automatically into the right places, making it possible to define profiles with a minimum of input. Comparison with conventional system (On-machine programming) Item CAPS MORI-AP Contour shape elements 64 8,192 Maximum number of processes Number of shape pages The shape can be changed and Display of contour shapes displayed in real time as the numbers are entered Function to copy shape data from other programs or steps Unavailable Available Automatic cross-point calculation function Patented in Japan By entering the drawing dimensions, the necessary intersections and contact points for the program are automatically calculated. Defining curves and extended lines (outside the shape) is easily accomplished. It is easy for machining centers to rotate or invert the shapes. Comparison of calculation times Company B: 30 min. R18 (0.7) R50 (2.0) mm (in.) MORI-AP: 3 min. R50 (2.0) R45 (1.8) 32 (1.3) 5 (0.20) 32 (1.3) 20 (0.8) R30 (1.2) R18 (0.7) R15 (0.6) Mirror Rotation Profile shape registration/process copy L M NT NZ/ZT Profile shape registration Process copy Profile shape data can be saved using another filename and used in other programs and processes There is no longer a need to re-define the same profile data There is no limit on the number of items that can be registered. The only limit is the 50 MB memory size for registering using the conversational programming and card DNC programming A process in a program can be copied and used in another program 7

8 Islands, open pockets L M NT NZ/ZT Islands There are 127 island shape definitions, and complex tool paths can be converted in a short time. Number of island shape definitions CAPS: 15 MORI-AP: 127 Open pockets Definition of open pockets eliminates tool paths with no machining allowance, making it possible to create optimum paths. Air cutting has been greatly reduced, making it possible to shorten machining time. Comparison of machining times CAPS MORI-AP 23 min. 40 sec. 16 min. 44 sec. Machining time Reduced by 30% This function is optional for MAPPS. 8

9 Inlet shape L M NT NZ/ZT You can create an unlimited number of inlet shapes. The abundant machining menus make programming more efficient. Number of inlets Unlimited DXF import function L M NT NZ/ZT By importing 2D CAD data (DXF data), data for workpieces with complex contours can be input easily. Data import is possible in the GENERAL, MILLING and HOLE processes of the machining menu. Milling process Hole machining process Features DXF profile data can be input directly to CAPS programs Reading for each process Program creation time is substantially reduced Digital data is utilized effectively The easy to operate user interface enables accurate, highly efficient profile data input 1. The file formats compatible with the current DXF Import function are as follows; AutoCAD 2000 (AC1015) AutoCAD 2004 (AC1018) AutoCAD 2007 (AC1021) 2. Only LINE and ARC (including CIRCLE) entities are allowed to be imported through DXF Import function. This function is optional for MAPPS. 9

10 Text engraving function L M NT NZ/ZT The function which allows easy text engraving. Various font types and layouts are available. This function is optional for MAPPS. Pocketing L M NT NZ/ZT For the pocket full contouring process, the end mill can be instructed to descend in a helical direction. MORI-POST advanced mode L M NT NZ/ZT This function allows you to customize NC programs created using the MAPPS or MORI-AP Series automatic programming functions. It lets you make detailed NC programs to suit your needs. This function is optional for MAPPS. 10

11 Relief machining L M NT NZ/ZT Detailed machining conditions such as machining areas and cutting directions can be set with GENERAL in MACHINING MENU, allowing users to machine without re-calculation and re-input of shape data. Advantages There is no need to re-calculate or re-input shape data Right-hand and left-hand cutting tools can be set in the same process, which means there is no need to re-edit the shape data when a tool is changed It is possible to approach the optimum machining position Just by specifying the part left uncut with a left-hand cutting tool, the necessary data is calculated automatically. The part left uncut can be machined without manual calculation. This function is optional for MAPPS. Width direction turn-grooving function L M NT NZ/ZT For turn-grooving, it is possible to output a path in the width direction in addition to the conventional pass in the depth direction. 11

12 Tool order function (for machines equipped with multiple turrets) L M NT NZ/ZT You can distinguish the machining spindle by the color and display the path waiting function so that it is easy to understand. What s more, you can also display process time studies using the tool order screen. Screen for the NZX Series (3 turrets) Screen for two turrets Detailed setup possible L M NT NZ/ZT Normal cutting path Programmed cutting path Finishing area Rough cutting area mm (in.) 5 (0.20) F mm/min (ipm) S min -1 F mm/min (ipm) S min -1 3 (0.12) Cutting direction can be freely set for both rough cutting and finishing. Rough cutting and finishing area can be set separately. Depth of cut, feedrate and cutting speed can be set in two stages. Finishing allowance X B A G40 Finishing allowance Z Each setting of finishing allowance in multipurpose process (end face, O.D., I.D.) toward X-axis and Z-axis direction. Outputs a canned cycle in multipurpose process (end face, O.D., I.D.). A G42 Outputs nose-radius offset in multipurpose process (end face, O.D., I.D.). After rough cutting in the multipurpose process (end face, O.D., I.D.), the process is copied and the machine returns to the cutting start position. 12

13 B-axis command function L M NT NZ/ZT In the conversational programming mode, B-axis commands can be output in tool change commands and simulation is also possible. Simulation screen Tool-spindle orientation shift function L M NT NZ/ZT The Tool-spindle orientation shift function can be used in the conversational function. Tool registration screen Tool offset function L M NT NZ/ZT Automatic nose radius compensation Groove width compensation Tool width Tool tip point P Direction of blade movement Allows creation of NC programs which determine the direction of the nose radius compensation automatically from the tool tip position and travel direction. Allows creation of NC programs which can run without worrying about the tool width, with the groove shape command. NL/NLX Series only This function is optional for MAPPS. 13

14 3D cutting simulation L M NT NZ/ZT It makes checking machining shapes and tool paths simple. Simulations of manually created G code programs, and not just programs entered using the conversational function, are also possible (including sub-programs) Zooming and rotation are available during simulations and tool trajectories can be displayed Time study The device allows the user to turn the object in any direction or orientation. 360 rotation After the 3D cutting simulation is performed, the estimated cycle times are displayed. List display function L M NT NZ/ZT Customers who often use the conversational function will be able to create programs more quickly by entering a lot more data on a single screen. For this reason, as well as the standard screen, we have prepared a list display function which allows you to enter conversational data on a single screen, and which can be used just by switching the parameters. List display Switching parameters Standard screen 14

15 Specifications Utilities PC requirements Item Communications Editor startup Specifications I/O via RS-232-C interface Baud rate 150/300/600/1,200/2,400/4,800/9,600/19,200 Note: 19,200 bps not available on some models. I/O code ISO Connectable device NC unit, Data store (floppy disk), Data pocket (IC memory card) I/O data NC program Note: tape operation is not possible. An RS-232-C cable is needed for data transmission. Order from DMG MORI using the following numbers. C A D-SUB 9 pin and D-SUB 25 pin cable <3 m (9.8 ft)> C A D-SUB 9 pin and D-SUB 25 pin cable <5 m (16.4 ft)> Commercial NC program editor selected from menu screen Item OS CPU Memory Hard disk Monitor Requirement Windows XP Professional (Service Pack 3) Windows Vista Home Basic Windows Vista Home Premium Windows Vista Business Windows Vista Ultimate Windows 7 Home Premium Windows 7 Professional Windows 7 Ultimate Windows 8 Windows 8 Pro Windows 10 Home Premium Windows 10 Pro Pentium Ⅲ 700 MHz or more 512 MB or more 250 MB or more available area required XGA or more Applicability by Model : Applicable : Not applicable NLX Series NHX Series NVX Series NTX Series NZX Series ecomill Series ecoturn Series NRX 2000 i 50 MAX 3000 NMH Series NMV Series NL Series NH Series NV Series NVD Series NT Series NZ Series CL Series SL Series NVL Series VL Series NZL Series ZL Series ZT Series RL Series DuraTurn Series DuraTurn eco Series DuraVertical Series DuraVertical eco Series SV Series ULTIMILL Series VS Series FM Series MV Series MT Series GV-503 A 150 Series G 100 Series The MORI-AP can be used on machines equipped with MAPPS Ⅱ, MAPPS Ⅲ or MAPPS Ⅳ. For machines equipped with MAPPS V, conversational programs created with the MORI-AP can be input using the data conversion function. For machines not applicable to the MORI-AP, no modification is required for G00, G01, G02 and G03 commands, but some G codes and M codes may need to be modified. Even for machines applicable to the software, some G codes and M codes may need modifications. Please contact our sales representative for details. 15

16 <Precautions for Machine Relocation> EXPORTATION: All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation of the Equipment, including but not limited to the Export Administration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that threaten international security, it may include a Relocation Machine Security Function that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be re-enabled by contacting DMG MORI or its distributor representative. DMG MORI and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an unauthorized export of technology or otherwise violates applicable export restrictions. DMG MORI and its distributor representative shall have no obligation to re-enable such Equipment. DMG MORI and its distributor representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled. + For any functions not featured in the MAPPS system you are currently using, software updates are required. For details, please consult with our sales representative. (There will be a charge for the software update) + Some functions are not supported by some models. + The product names in this catalog are all trademarks or registered trademarks of the individual companies. + The actual screens may differ from those shown in this catalog. + CELOS, ERGOline, SLIMline, COMPACTline and DMG MORI gearmill are trademarks or registered trademarks of DMG MORI CO., LTD. in Japan, the USA and other countries. + If you have any questions regarding the content, contact our sales representative. + The information in this catalog is valid as of June Designs and specifications are subject to changes without notice. + The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may also differ from the actual machines, or the nameplates may not be attached to some machines. + DMG MORI is not responsible for differences between the information in the catalog and the actual machine. DMG MORI CO., LTD. Nagoya Head Office Meieki, Nakamura-ku, Nagoya City, Aichi , Japan Phone: Tokyo Global Headquarters , Shiomi, Koto-ku, Tokyo , Japan Phone: Iga Campus 201 Midai, Iga City, Mie , Japan Phone: Nara Campus 362 Idono-cho, Yamato-Koriyama City, Nara , Japan Phone: MORIAP-ED07D D.1606.CDT.0000 Created in Japan