DuraVertical eco. Machining Center. Vertical Machining Center DuraVertical 635 eco DuraVertical 1035 eco

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1 DuraVertical eco Machining Center Vertical Machining Center

2 A new vertical machining center that has established new world standards for cost performance and high quality Vertical Machining Center Mori Seiki provides the DuraVertical eco Series packed with the latest technologies at affordable prices for customers who seek high quality and fl exibility to succeed in the highly competitive and increasingly global market. The DuraVertical eco Series is ready to support your production with its superior performance. Our model is 170 cm (5.6 ft) tall. Photo: Actual nameplate layout may differ from the photo. Figures in inches were converted from metric measurements.

3 Features of machine Features of machine Basic structure Travel X-axis 635 mm (25.0 in.) 1,035 mm (40.7 in.) Z-axis Y-axis 510 mm (20.1 in.) 560 mm (22.0 in.) Z-axis 460 mm (18.1 in.) 510 mm (20.1 in.) Y-axis Rapid traverse rate X/Y/Z-axis 30.5 m/min (100.1 fpm) X-axis Roller guides are used for all axes Y-axis X-axis Z-axis Max. workpiece size mm ( in.) 1, mm ( in.) Table loading capacity 600 kg (1,320 lb.) 1,000 kg (2,200 lb.) Floor space Minimum space requirements 1,920 2,634 mm ( in.) Approx. 5.1 m 2 (54.90 ft 2 ) 2,500 2,474 mm ( in.) Approx. 6.2 m 2 (66.74 ft 2 ) Approx. 5.1 m 2 (Approx ft 2 ) Approx. 6.2 m 2 (Approx ft 2 ) Dimensions without chip conveyor / 3

4 Mechanism High precision Machining ability Mechanism Spindle Max. spindle speed 12,000 min -1 Output (40%ED/cont) 11.5/8.5 kw (15.3/11.3 HP) Torque (40%ED/cont) 100/73 N m (73.8/53.8 ft lbf) Table Table working surface mm ( in.) 1, mm ( in.) ATC/Tool magazine Tool storage capacity 30 tools Max. tool mass 6 kg (13.2 lb.) Max. tool diameter With adjacent tools φ80 mm (φ3.1 in.) Max. tool length 300 mm (11.8 in.) Tool-to-tool 1.6 sec. Chip-to-chip 5.0 sec. Without adjacent tools φ130 mm (φ5.1 in.) High-precision data () Roundness 0 Machine type Roundness <Actual results> 2.36 µm Material <JIS> Tool Tool diameter Machining diameter A5052 <Aluminum> Solid carbide end mill <4 flutes> φ16 mm (φ 5 /8 in.) φ110 mm (φ4.3 in.) Spindle speed 6,000 min -1 Feedrate 2,000 mm/min (78.7 ipm) μm 270 Filter: 1 50 Machining ability Face mill Drill Material removal rate ml/min (16.4 in 3./min) Material removal rate 56.2 ml/min (3.4 in 3./min) Tool diameter Cutting speed Spindle speed Feedrate Width of cut Depth of cut φ80 mm (3.1 in.) <7 Flutes> 251 m/min (823.5 fpm) 1,000 min -1 2,100 mm/min (82.7 ipm) 64 mm (2.5 in.) 2 mm (0.08 in.) Tap Tool diameter Spindle speed Feedrate φ30 mm (1.2 in.) 265 min mm/min (3.1 ipm) Tool M24 P3.0 Material <JIS>: S50C (Carbon steel) * * 1049 (ANSI), C50, C50E, C50R (BS, DIN), 50 (GB) Spindle speed Feedrate 133 min mm/min (15.7 ipm) JIS: Japanese Industrial Standard The cutting test results indicated in this catalog are provided as examples. The results indicated in this catalog may not be obtained due to differences in cutting conditions and environmental conditions during measurement. 4 /

5 MAPPS Ⅳ Diagrams A new high-performance operating system for Machining Centers Outstanding operability USB port These can be used for inputting/outputting data such as NC programs and diagram data. 2 Vertical soft-keys 5 The 10.4-inch display has vertical soft-keys on the right side of the screen. These keys can be used as option screen buttons or shortcut keys to which you can assign your desired screens or functions, allowing you to quickly display the screen you want. 3 Display A wide-viewing-angle, long-life, high-resolution TFT display is used. We have prepared 10.4-inch screen. 4 Design Bright, easy-to-see colors are used for the new screen. Brightness adjustment is possible. 5 Keyboard A PC-type keyboard is used as standard, making key input easy. (QWERTY layout) MAPPS: Mori Advanced Programming Production System Rotary tool spindle speed-torque/ output diagram Tool capacity diagram / Max. spindle speed: 12,000 min -1 Spindle drive motor: 11.5/8.5 kw(15.3/11.3 HP) <40%ED/cont> Spindle torque : 100/73 N m (73.8/53.8 ft lbf) <40%ED/cont> φb Torque (N m) φd T=100 N m (73.8 ft lbf) <40%ED> T=73 N m (53.8 ft lbf) <cont> Low speed winding 1100 (Nominal speed) Spindle speed (min -1 ) 11.5 kw (15.3 HP) <40%ED> 8.5 kw (11.3 HP) <cont> N m (32.2 ft lbf) <At 2,500 min -1, Low speed> 40 N m (29.5 ft lbf) <At 2,500 min -1, High speed> High speed winding (Winding change-over point) kw (9.3 HP) <At 12,000 min -1 > Output (kw) 5.6 N m (4.13 ft lbf) <At 12,000 min -1 > Q43648A01 C A Q53484A01 Shank size No. 40 Standards MAS CAT DIN A Max. tool length mm (in.) 300 (11.8) B Max. tool diameter (With adjacent tools) mm (in.) φ80 (φ3.1) B Max. tool diameter (Without adjacent tools) mm (in.) φ130 (φ5.1) C Tool capacity (Min.) mm (in.) 32 (1.2) (1.375) 35 (1.3) D Tool capacity (Max.) mm (in.) φ63 (φ2.4) φ44.45 (φ1.75) φ50 (φ1.9) Max. tool mass * kg (lb.) 6 (13.2) * Total weight of tools which are installed in 30 tools magazine is 90 kg (198 lb.) or less. / 5

6 Diagrams Interference diagram () mm (in.) Tool change position Table center 12.7 ( 0.5) (12.0) 450 ( 17.7) <Track of tool center> 580 ( 22.8) <ATC interference area> <Maximum tool diameter 130 ( 5.1)> Center of touch sensor Center of ATC rotation 5 (0.20) 225 (8.9) 130 ( 5.1) <Maximum tool diameter> 255 (10.0) 255 (10.0) <25 (1.0)> 510 (20.1) <Y-axis stroke> <25 (1.0)> 560 (22.0) 387 (15.2) 200 (7.9) Y-axis stroke center (12.0) <77.5 (3.1)> (12.5) (12.5) (12.5) 635 (25.0) <X-axis stroke> 790 (31.1) <77.5 (3.1)> (12.5) (7.3) 17 (0.7) <Feature for stiffness> Front door Touch sensor specification (OTS made by RENISHAW) Only for 12,000 min -1 1:5 X-axis stroke center Top view Machine center (12.0) 12.7 ( 0.5) 8 (0.31) Y-axis stroke end <negative side> (4.1) Touch sensor specification (OTS made by RENISHAW) Only for 12,000 min -1 1:5 Tool change position Detail A 1:3 X-axis stroke center <5 (0.20)> <5 (0.20)> 115 (4.5) <Space for removing Tool at ATC> Z-axis zero position Tool change position 120 (4.7) 460 (18.1) <Z-axis stroke> 300 (11.8) 5 (0.20) <Maximum tool length> 115 (4.5) <Space for removing Tool at ATC> 115 (4.5) 75.8 (3.0) 130 (5.1) <Maximum tool diameter> A <25 (1.0)> Cross point of gauge line and spindle center <5 (0.20)> 250 (9.8) (12.7) 255 (10.0) 255 (10.0) 387 (15.2) 510 (20.1) <Y-axis stroke> 560 (22.0) Cover inside machine <25 (1.0)> 67 (2.6) Front view Right side view Dimensions marked with asterisk ( ) indicate the distance from the stroke end position. However, the axis might overtravel the stroke end due to machine operation error Q53480A03 6 /

7 Interference diagram () mm (in.) Center of touch sensor (20.1) 450 ( 17.7) <Track of tool center> Tool change position Table center 12.7 ( 0.5) 580 ( 22.8) <ATC interference area> <Maximum tool diameter 130 ( 5.1)> <5 (0.20)> Center of ATC rotation 225 (8.9) 130 ( 5.1) <Maximum tool diameter> 280 (11.0) 280 (11.0) 342 (13.5) 560 (22.0) <Y-axis stroke> (20.4) (20.4) <82.5 (3.2)> 1035 (40.7) <X-axis stroke> (5.1) (20.4) 1200 (47.2) Front door <82.5 (3.2)> (20.4) 17 (0.7) <Feature for stiffness> (5.1) 200 (7.9) Y-axis stroke center Machine center Touch sensor specification (OTS made by RENISHAW) 1:5 X-axis stroke center (20.1) 12.7 (0.5) 8 (0.31) Touch sensor specification (OTS made by RENISHAW) 1: (4.1) X-axis stroke center Tool change position 120 (4.7) 510 (20.1) <Z-axis stroke> 300 (11.8) <Maximum tool length> 115 (4.5) 115 (4.5) <Space for removing Tool at ATC> 130 (5.1) <Maximum tool diameter> 342 (13.5) <5 (0.20)> Cross point of gauge line and spindle center Cover inside machine 280 (11.0) 280 (11.0) 275 (10.8) Tool change position 560 (22.0) <Y-axis stroke> 70 (2.8) Front view Right side view Dimensions marked with asterisk ( ) indicate the distance from the stroke end position. However, the axis might overtravel the stroke end due to machine operation error Q53483A01 / 7

8 Diagrams General view () A Front view B 720 (28.3) Height from the floor to the upper face of the table 2650 (104.3) Plan view (190.5) Necessary length to allow the best use of the machine (Standard) 520 (20.5) Space to remove chip conveyor 520 (20.5) Space to remove chip conveyor Scraper type 36.3 (1.4) Space to remove chip conveyor (190.5) Necessary length to allow the best use of the machine (Standard) 36.3 (1.4) Space to remove chip conveyor 1920 (75.6) Chip conveyor (Option) A B Standard 3,090.7 (121.7) 950 (37.4) 1920 (75.6) EN Standards 3,256.6 (128.2) 985 (38.8) 2634 (103.7) 2634 (103.7) 4354 (171.4) Necessary length to allow 4354 the (171.4) best use Necessary of the machine length (Standard) to allow the best use of the machine (Standard) Q55346A01 8 /

9 General view () Front view A A B B 720 (28.3) 720 (28.3) Height from Height the from floor the to the floor upper to the face upper of the face table of the table 2700 (106.3) 2700 (106.3) Plan view 5141 (202.4) Necessary length to allow the best use of the machine (Standard) 5141 (202.4) Necessary length to allow the best use of the machine (Standard) 520 (20.5) 520 (20.5) Space to Space remove to remove chip conveyor chip conveyor 100 (4.0) Space to remove chip conveyor 100 (4.0) Space to remove chip conveyor 2500 (98.4) 2500 (98.4) 2474 (97.4) 2474 (97.4) 4194 (165.1) 4194 (165.1) Necessary Necessary length to length allow to the allow best the use best of the use machine of the machine (Standard) (Standard) Chip conveyor (Option) A B Scraper type Standard 3,696 (145.5) 950 (37.4) EN Standards 3,864 (152.1) 985 (38.8) Q55380A01 / 9

10 Specifications Numerical control unit specifications M730BM : Standard : Option Controlled axes Controlled axes X, Y, Z Simultaneously controlled axes Program input Positioning/Linear interpolation/circular interpolation (3/3/2) Least input increment mm ( in.) Least command increment mm ( in.) Max. command value ±99, mm (±9, in.) Absolute/incremental programming G90/G91 Decimal point input Decimal point programming or electronic calculator type decimal point programming can be set using parameters. Inch/Metric conversion G20/G21 Interpolation Positioning G00 Helical interpolation Thread cutting (designates lead/number of thread) Feed Cutting feedrate Pulse handle feed Automatic acceleration/deceleration 1 15,000 mm/min ( ipm) When using high-precision control <look-ahead control>: 1 25,000 mm/min ( ipm) Manual pulse generator: 1 unit 1, 10, 100 <per pulse> Rapid traverse rate override F0/5/10/25/100% Feedrate override 0 200% <10% increments> Override cancel Spindle orientation Manual jog feed 0 5,000 mm/min ( ipm) <20 steps> Feed per minute Feed per revolution High-precision control (look-ahead control) Program storage and editing Part program storage length 1,280 m (4,200 ft) <500 KB> Number of stored programs 1,000 programs Program number/program name 4 digits Undo/Redo function <MAPPS> Line number display <MAPPS> Operation and display Operation panel: Display section 10.4-inch TFT color LCD I/O Functions and units I/O interface USB RS-232-C 50 MB Program storage area Files up to 10 MB in size can be edited (for card DNC operation, for data backup) <MAPPS> STM functions Spindle speed function (S function) 5 digits S code Spindle speed override % (10% increments) Tool functions (T function) 4 digits T code Miscellaneous function (M function) 3 digits M code Tool offset Tool length offset G43, G44, G49 Cutter radius offset G40 G42 Number of tool offsets 200 sets (diameter + length = 1 set) Tool offset data memory D/H code, geometry/wear Offset amount program input G10 Coordinate system Manual reference position return Automatic reference position return G28 2nd reference position return G30 3rd, 4th reference position return Reference position return check G27 Return from reference position G29 Automatic coordinate system setting Coordinate system setting G92 Workpiece coordinate system selection G54 G59 Local coordinate system setting G52 Machine coordinate system G53 Additional workpiece coordinate systems 48 sets Operation support functions Single block Optional stop Optional block skip Dry run Machine lock Auxiliary function lock Mirror image M-code Z-axis command cancel Running time/parts count display Extended part program editing <MAPPS> Background editing Load meter display Clock function CRT display Programming support function Optional chamfering/corner R Hole machining canned cycle G80 G89 Sub-program Up to 4 nestings Custom macro Exact stop check G09 Exact stop check mode G61/G64 Synchronous tapping Automatic corner deceleration Feed speed clamp by circular radius Custom macro common variables <in total> 600 variables (#100 #199, #500 #999) MORI-POST Advanced mode <MAPPS> DXF import function <MAPPS> Islands, open pockets <MAPPS> Text engraving function <MAPPS> Mechanical accuracy compensation Backlash compensation ±9,999,999 pulses Pitch error compensation Single direction positioning Rapid traverse/cutting feed backlash compensation Machine control support function Axis interlock Automatic support function Tool life management Number of tools managed: 200 tools Safety and maintenance Software overtravel Self-diagnosis Includes alarm display, I/O signal diagnosis and ladder diagram The information in this catalog is valid as of December Door interlock Alarm history display Operation history display 10 /

11 Standard & optional features : Standard : Option ATC High-precision equipment CAT40 X-axis Type of tool shank BT40 Direct scale feedback Y-axis DIN40 Z-axis Coolant Coolant/air blast switching system Coolant gun Through-spindle coolant system <Separate type> <Center through> Interface <4.0 MPa (580 psi)> Chip disposal Chip conveyor Interface Others Signal lamp 4 colors DDRT interface Some options are not available in particular regions. For details contact Mori Seiki. The information in this catalog is valid as of December Specifications, accessories, safety devices and functions are available upon request. Do not use a flammable coolant or oil-based coolant because it may ignite and cause fire or machine breakage. If you have to use a flammable coolant for any reason, please consult with your sales representative. Machine specifications Item Travel Table Spindle Feedrate ATC X-axis travel mm (in.) 635 (25.0) 1,035 (40.7) Y-axis travel mm (in.) 510 (20.1) 560 (22.0) Z-axis travel mm (in.) 460 (18.1) 510 (20.1) Distance from table surface to spindle gauge plane mm (in.) ( ) ( ) Table working surface mm (in.) ( ) 1, ( ) Table loading capacity kg (lb.) 600 (1,320) 1,000 (2,200) Max. spindle speed min -1 12,000 Number of spindle speed ranges 2 Type of spindle taper hole No. 40 Spindle torque (40%ED) N m (ft lbf) 100 (73.8) Rapid traverse rate mm/min (ipm) X/Y/Z:30,500 (1,200.8) Cutting feedrate mm/min (ipm) 15,000 (590.6) <25,000 (984.3) When using high-precision control <look-ahead control>> Jog feedrate mm/min (ipm) 5,000 (196.9) Type of tool shank Type of retention knob CAT40 [BT40] [DIN40] Tool storage capacity 30 Max. tool diameter With adjacent tools mm (in.) φ80 (φ3.1) Without adjacent tools mm (in.) φ130 (φ5.1) Max. tool length mm (in.) 300 (11.8) Max. tool mass kg (lb.) 6 (13.2) Tool changing time Tool-to-tool sec. 1.6 Cut-to-cut (Chip-to-chip) sec. 5.0 Motors Spindle drive motor (40%ED/cont) kw (HP) 11.5/8.5 (15.3/11.3) Power sources (standard) Machine size [ ] Option Electrical power supply (cont) kva 28 Compressed air supply MPa (psi), L/min (gpm) 0.6 (87.0), 580 (153.1) <ANR> Machine height mm (in.) 2,650 (104.3) 2,700 (106.3) Floor space (Width Depth) mm (in.) 1,920 <without chip conveyor> 2,634 ( ) 2,500 <without chip conveyor> 2,474 ( ) Mass of machine kg (lb.) 3,800 (8,360) <without chip conveyor> 4,250 (9,350) <without chip conveyor> Max. spindle speed: Depending on restrictions imposed by the workpiece clamping device, fixture and tool used, it may not be possible to rotate at the maximum spindle speed. ANR: ANR refers to a standard atmospheric state; i.e., temperature at 20 (68 F); absolute pressure at kpa (14.7 psi); and relative humidity at 65%. Power sources, Machine size: The actual values may differ from those specified in the catalogue, depending on the optional features and peripheral equipment. The information in this catalog is valid as of December DIN / 11

12 2-year warranty, twice the peace of mind. For machines delivered outside of Japan, parts relating to machine breakdown will be guaranteed free for 2 years from the date of installation, and labor costs to repair will be free for 1 year. Please contact your sales representative for details. <Precautions for Machine Relocation> EXPORTATION: All contracts are subject to export permit by the Government of Japan. Customer shall comply with the laws and regulations of the exporting country governing the exportation or re-exportation of the Equipment, including but not limited to the Export Administration Regulations. The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the Customer will not export or permit the export of the Equipment anywhere outside the exporting country without proper government authorization. To prevent the illegal diversion of the Equipment to individuals or nations that threaten international security, it may include a Relocation Machine Security Function that automatically disables the Equipment if it is moved following installation. If the Equipment is so-disabled, it can only be re-enabled by contacting Mori Seiki or its distributor representative. Mori Seiki and its distributor representative may refuse to re-enable the Equipment if it determines that doing so would be an unauthorized export of technology or otherwise violates applicable export restrictions. Mori Seiki and its distributor representative shall have no obligation to re-enable such Equipment. Mori Seiki and its distributor representative shall have no liability (including for lost profits or business interruption or under the limited service warranty included herein) as a result of the Equipment being disabled. DCG, DDM, BMT and ORC are trademarks or registered trademarks of Mori Seiki Co., Ltd. in Japan, the USA and other countries. If you have any questions regarding the content, contact your nearest Mori Seiki distributor or Technical Center. The information in this catalog is valid as of December Designs and specifications are subject to changes without notice. Mori Seiki is not responsible for differences between the information in the catalog and the actual machine. Nagoya Head Office Meieki, Nakamura-ku, Nagoya City, Aichi , Japan Phone: Tokyo Branch 18th floor, Shinagawa Intercity Tower A, Konan Minato-ku, Tokyo , Japan Phone: Nara Campus Nara No. 1 Plant 362 Idono-cho, Yamato-Koriyama City, Nara , Japan Phone: Nara No. 2 Plant 106 Kita-Koriyama-cho, Yamato-Koriyama City, Nara , Japan Phone: Iga Campus 201 Midai, Iga City, Mie , Japan Phone: Chiba Campus Suzumi-cho, Funabashi City, Chiba , Japan Phone: DURAV USA-ECO-EA04AV V.1112.CDT.0000 Created in Japan