File E Project 10NK September 7, 2011 REPORT PROGRAMMABLE CONTROLLERS, FOR USE IN HAZARDOUS LOCATIONS (NRAG, NRAG7)
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1 File E Project 10NK14263 September 7, 2011 REPORT On PROGRAMMABLE CONTROLLERS, FOR USE IN HAZARDOUS LOCATIONS (NRAG, NRAG7) Prosoft Technology Inc Bakersfield CA Copyright 2011 Underwriters Laboratories Inc. Underwriters Laboratories Inc. authorizes the above named company to reproduce this Report provided it is reproduced in its entirety.
2 File E Vol. 1 Sec. 13 Page 1 Issued: and Report Revised: DESCRIPTION PRODUCT COVERED: GENERAL: *USL, CNL Industrial gateways for use in Class I, Division 2, Groups A, B, C and D Hazardous Locations. Models: PLX81-MNET-61850, PLX82-MNET-61850, PLX81-EIP-61850, PLX82- EIP-61850, PLX82-EIP-PNC, PLX82-MBTCP-PNC, PLX81-EIP-CCLNK, PLX81-MBTCP-CCLNK, PLX81-EIP-PBM, PLX81-MBTCP-PBM, PLX81- EIP-PBS, PLX81-MBTCP-PBS, PLX82-EIP-ECATM, PLX82-MBTCP- ECATM, PLX82-EIP-ECATS, PLX82-MBTCP-ECATS, PLX81-EIP-CAN, PLX81-MBTCP-CAN. These devices are open-type devices intended for installation in an ultimate enclosure that requires a tool to open. RATINGS: Input Electrical: Model *PLX81-MNET-61850, PLX82-MNET-61850, PLX81-EIP-61850, PLX82-EIP PLX82-EIP-PNC, PLX82- EIP-PNC, PLX82-MBTCP- PNC, PLX81-EIP-CCLNK, PLX81-MBTCP-CCLNK, PLX81-EIP-PBM, PLX81- MBTCP-PBM, PLX81-EIP- PBS, PLX81-MBTCP-PBS, PLX82-EIP-ECATM, PLX82-MBTCP-ECATM, PLX82-EIP-ECATS, PLX82-MBTCP-ECATS, PLX81-EIP-CAN, PLX81- MBTCP-CAN Electrical Rating VDC, 500 ma, Class VDC, 610 ma max, Class 2 Surrounding Air Temperature Range: Model PLX81-MNET-61850, PLX82-MNET-61850, PLX81-EIP-61850, PLX82-EIP PLX82-EIP-PNC, PLX82-EIP-PNC, PLX82-MBTCP-PNC,, PLX82- EIP-ECATM, PLX82-MBTCP-ECATM, PLX82-EIP-ECATS, PLX82- MBTCP-ECATS, PLX81-EIP-CCLNK, PLX81-MBTCP-CCLNK PLX81-EIP-PBM, PLX81-MBTCP-PBM, PLX81-EIP-PBS, PLX81- MBTCP-PBS, PLX81-EIP-CAN, PLX81-MBTCP-CAN * Temperature Code T5 Surrounding Temperature Range 0 C to +60 C 0 C to +50 C 0 C to +40 C -20 C to +50 C
3 File E Vol. 1 Sec. 13 Page 1A Issued: and Report New: TECHNICAL CONSIDERATIONS (NOT FOR FIELD REPRESENTATIVE'S USE): Products designated USL have been investigated using requirements contained in: *ANSI/ISA , Issued Nonincendive Electrical Equipment for Use in Class I and II, Division 2 and Class III, Division 1 and 2 Hazardous (Classified) Location. UL 508, Industrial Control Equipment, Seventeenth Edition, with revisions through and including July 11, Products designated CNL have been investigated using equipments contained in: *CSA C22.2 No , Issued , Non-incendive Control Equipment for Use in Class I, Division 2 Hazardous Locations. CSA C22.2 No. 142-M1987, Process Control Equipment.
4 File E Vol. 1 Sec. 13 Page 2 Issued: and Report Revised: CONSTRUCTION DETAILS: General Devices shall be constructed in accordance with the following description. Tolerances Unless specified otherwise, all dimensions are nominal. Connectors All used connectors are described in the Description area of the Report. Connectors not described are not to be used in the construction of the Models evaluated. Make/Break Components - All make and break components are either in nonincendive circuits or are considered as non-arcing components as described. Corrosion Protection All metallic parts of the device are suitably plated, painted or otherwise protected against corrosion. Spacings Spacings are not required between uninsulated live parts to ground since device is powered by a class 2 source, per Table Printed Wiring Boards R/C (ZPMV2), rated V-2 minimum and suitable for direct support with a temperature rating of 105 C minimum. Fuses There are no fuses. Model Difference Model series PLX81 contains a single CPU board. Model Series PLX82 utilizes the same CPU board as PLX81, but also contains an additional Ethernet Board. Suffix designations MNET and EIP for both PLX81 and PLX82 is defined by software versions only. Summary of Figures and Illustrations - The following Figures and Illustrations are included in this Report. Fig. Ill. Drawing. Description Rev. Date No. No. No PLX82-MNET External View Top PLX82-MNET External View - - Bottom PLX82-MNET Internal View - - General PLX81/PLX82 - CPU Board - Top PLX81/PLX82 - CPU Board - Bottom PLX82 - Ethernet Board - Top PLX82 Ethernet Board - Bottom 8-11 PLX82-EIP-PNC CPU Board Schematic (PLX81 and PLX82) Ethernet Board Schematic (PLX82) 3 PLX82-EIP-PNC Schematic Main Board 4 PLX82-EIP-PNC Schematic Daughter Card
5 File E Vol. 1 Sec. 13 Page 3 Issued: and Report Revised: MARKINGS: The following markings shall appear on the device. 1. Listee s name. 2. Electrical ratings including the wording Class 2 next to voltage marking. 3. Model number. 4. Optional Operating temperature code T5 5. Ambient temperature as described under Environmental Ratings. 6. Hazardous location designation Class I, Division 2, Groups A, B, C, D. 7. Date code or serial number referencing date of manufacture. INSTALLATION AND OPERATING INSTRUCTIONS: An installation manual shall be provided with each unit to direct the user on proper installation and operation of the device. * THIS EQUIPMENT IS AN OPEN-TYPE DEVICE AND IS MEANT TO BE INSTALLED IN AN ENCLOSURE SUITABLE FOR THE ENVIRONMENT SUCH THAT THE EQUIPMENT IS ONLY ACCESSIBLE WITH THE USE OF A TOOL. SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C AND D HAZARDOUS LOCATIONS, OR NONHAZARDOUS LOCATIONS ONLY. *
6 File E Vol. 1 Sec. 13 Page 4 Issued: and Report Revised: MODEL Series PLX81 and PLX82T EXTERNAL AND INTERNAL VIEW FIGS. 1 THROUGH 7 General Figs. 1 and 2 show the overall external view, and Figs. 2 through 7 show the internal view of Model Series PLX81 and PLX82 as noted for each specific model series below. The difference between model series PLX81 and PLX82 is: PLX81 contains a single CPU board, and PLX82 contains the same CPU board as PLX81, and an additional Ethernet board. *Model PLX81-MNET and PLX82-MNET is representative of model PLX81-EIP and PLX82-EIP-61850, respectively. Construction of above named models is the same. The model suffix designations are defined by the software loaded on each module. 1. Case Aluminum, approximately by by 50.8 mm, 1.3 mm minimum thickness. 2. Power Connector (J2) 3 Pin connector. Mechanically secured with two screws. 3. LAN Connector (J6) RJ45 type connector. Secured with a 90 latching. 4. LAN Connector (J2) - PLX82 only Located on Ethernet board. RJ45 type connector. Secured with a 90 latching. 5. Jumpers (JP1, JP2) - PLX82 only Located on Ethernet board. Secured with friction. Mass is less than 1.5g. 6. SD Card Reader Located on the bottom of the CPU board. Uses mechanical securement when SD card is installed. Location of the reader (on the bottom of the unit) prevents card from disconnecting.
7 File E Vol. 1 Sec. 13 Page 5 Issued: and Report New: MODEL PLX82-EIP-PNC FIGS General Fig 8 to 11 show the internal and external view of the PLX82- EIP-PNC device. Model PLX82-EIP-PNC is considered a representative of models PLX82-MBTCP-PNC, PLX81-EIP-CCLNK, PLX81-MBTCP-CCLNK, PLX81-EIP-PBM, PLX81- MBTCP-PBM, PLX81-EIP-PBS, PLX81-MBTCP-PBS, PLX82-EIP-ECATM, PLX82-MBTCP-ECATM, PLX82-EIP-ECATS, PLX82-MBTCP-ECATS, PLX81-EIP-CAN and PLX81-MBTCP-CAN. The only difference between the models is firmware and interface on the Hilscher module. The main card board number for all the models is , with an alternate card number of The alternate card has additional resistors, capacitors, diodes and IC s that are unpopulated on the board. The daughter card number is PCBAs Product Main Alt Main Daughter Hilscher Alt Hilscher Card Card Card Module Module PLX82-EIP-PNC COMX 100CA-RE - PLX82-MBTCP-PNC COMX 100CA-RE - PLX81-EIP-CCLNK COMX 10CA-CCS - PLX81-MBTCP-PBM COMX 100CA-DP - PLX81-EIP-PBS COMX 100CA-DP - PLX81-MBTCP-PBS COMX 100CA-DP - PLX82-EIP-ECATM COMX 100CA-RE - PLX81-MBTCP COMX 10CA-CCS - CCLNK PLX81-EIP-PBM COMX 100CA-DP - PLX82-MBTCP COMX 100CA-RE - ECATM PLX82-EIP-ECATS COMX 100CA-RE - PLX82-MBTCP COMX 100CA-RE - ECATS PLX81-EIP-CAN COMX 100CA-CO COMX 10CA-COS PLX81-MBTCP-CAN COMX 100CA-CO COMX 10CA-COS 1. Case Aluminum, approximately by by 50.8 mm, 1.3 mm minimum thickness. Main Card 1. Power Connector (P1) R/C (XCFR2/8), One provided. Three (3) Pin terminal block, manufactured by, WEIDMUELLER INTERFACE GMBH & CO KG (E60693), type BL 3.5/3/270F. (Suitable for Field wiring, AWG). Plug is secured to header with screws. 2. Ethernet Connectors Up to Three (3) may be provided. Mechanically secured by latching mechanism.
8 File E Vol. 1 Sec. 13 Page 6 Issued: and Report New: Pushbutton switch (BP1) Considered non arcing component. Not accessible during normal operation. 4. SD Card Reader (P10) Card is mechanically secured to holder by latching construction. 5. USB Connector (P5) Optional. One provided. Mechanically secured via dimpled construction. 6. Board Connector (P3) Connector is soldered directly into the board and connects to J2 on daughter card. Connection is mechanically secured with 3 screws. Daughter Card 1. Connector (J2) - Connector is soldered directly into the board and connects to P3 on daughter card. Connection is mechanically secured with 3 screws. 2. USB Debug Connector (J3) Not used during normal operation. 3. Connector (J1) Header is soldered to PCB and connects to X1 on Hilscher module. Connection is mechanically secured with two screws. Hilscher Module (COMX 100CA-RE) Fig 11 COMX 100CA-RE represents COMX 10CA-CCS, COMX 100CA-DP, COMX 100CA-CO and COMX 10CA-COS. Models differ in the type of interface provided. 1. Connector (X1) Soldered to PCB and connects to J1 on Daughter Card. Connection is mechanically secured with two screws. 2. RJ45 Connectors (X1) Up to two provided. Plug is mechanically secured to the header with a lever. 3. Heatsink Aluminum, Measures 22mm x 22mm. See Fig 11 for heat sink location
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