ewm Xnet Four steps to your success: / Record / Analyse / Optimise / Profit Quality management for the entire welding process

Transcription

1 ewm Xnet Quality management for the entire welding process Four steps to your success: / Record / Analyse / Optimise / Profit / Perfection is the principle

2 MULTIMATRIX / ewm Xnet Network-based welding processes Analysing, controlling and managing Exploit the potential of the innovative ewm MULTIMATRIX welding processes. The modular ewm Xnet quality management software allows you to analyse all welding data in real-time from the welding voltage to gas consumption. This enables you to detect disruptive factors such as false parameters instantly, thus preventing production downtime while increasing economic efficiency and your production volumes in the process chain. PC Can be used with: all available machines with Multimatrix technology and all machines with 7-pole digital ports manufactured in 2002 and later. Tetrix alpha Q puls Phoenix puls Taurus Synergic S 2 /

3 Your benefits Optimum saving potential in production Detect malfunctions instantly thanks to real-time tracking Process-dependent definition of counters for preventive maintenance of welding equipment Service interval monitoring for each machine Costs for gas, energy, welding consumables, production times and non-productive times can be calculated Universal application for all sizes of company For any number of machines Link to LAN/Wi-Fi gateways Manual power sources and automatic machine or robot systems can be connected via LAN/Wi-Fi Can be extended to include any number of welding machines Work process optimisation Online monitoring control and monitor the welding process on any number of machines from any number of terminal devices Rapid detection of disruptive factors Intuitive operation, user-friendly Platform-independent since browser-based Intuitive menu structure Supports graphical user touchscreens Graphical display of welding machines Customisable user and machine management Comprehensive authorisation system -server solution for a database Quality assurance Supported within scope of ISO 3834 and EN 1090 certification Real-time monitoring of disruptive factors Analysis, evaluation, reporting and documentation of each welding machine online/offline Service check through each individual machine EWM AG / 3

4 MULTIMATRIX / ewm Xnet Site plan Convenient overview of all welding machines using site plan Display of current operating modes on machines ON/OFF status Maintenance requirement Error message Active mode (welding) Wi-Fi activated/deactivated Machine management Clearly arranged list screen showing all welding machines Unique MAC addresses for all network components Status display for all machines in the network 4 /

5 Real-time display JOB indicator Display of current actual values Welding current Welding voltage Wire feed Wire feeder motor voltage Shielding gas quantity Welding performance Energy per unit length Display of current and cumulative consumption values for each machine All values can be displayed as a diagram over time Maintenance Monitoring of service intervals for individual machines Process-dependent definition of counters for preventive maintenance of the welding equipment such as: Liner Contact tip Wire feed rollers EWM AG / 5

6 MULTIMATRIX / ewm Xnet Welding data display All values can be displayed in a list over time Display of welding duration, weld ID and the JOB parameters Individual view Detailed view showing history of logged welding parameters Display of current and cumulative consumption values for each machine JOB indicator Comparison with other welding data possible 6 /

7 Consumption module Detailed view available for individual machines, groups and production lines Consumption values: secondary energy, shielding gas supply and wire quantity Display of operating status Analysis, evaluation, reporting and documentation of welding parameters recorded online for each networked welding machine User management Clearly arranged list screen with all users Convenient, easy-to-create graphical layout of all network devices EWM AG / 7

8 MULTIMATRIX / ewm Xnet Basic features 1. Quality management software 1 x ewm Xnet Software licence Dongle Server existing or optional 2. Gateway 1 per welding machine Interfaces: LAN WiFi USB Available in the following versions: OW EXPERT 2.0 LG Expert 2.0 OW EXPERT 2.0 WLG OW LG 1.0 Built-in gateway OW WLG 1.0 External gateway ON LG-EX 1.0 ON WLG-EX Welding machine licence 1 per welding machine 8 /

9 MULTIMATRIX / ewm Xnet Consult your dealer for 1. Quality management software Type Description Item number ewm Xnet starter set Set: QM software, 1 dongle (contains the installation files and software licence) Gateway Type Description Item number OW EXPERT 2.0 LG Expert 2.0 LAN gateway with front panel OW EXPERT 2.0 WLG Expert 2.0 Wi-Fi gateway with front panel OW LG 1.0 Built-in LAN gateway OW WLG 1.0 Built-in Wi-Fi gateway ON LG-EX 1.0 LAN gateway in external casing ON WLG-EX 1.0 Wi-Fi gateway in external casing FRV10-L 7POL 5m Connection cable extension Welding machine licence Type Description Item number Xnet LC1 Xnet machine licence LIZ01 EWM AG / 9

10 Network solutions The compact solution PC Server Log-Server Occasional recording, reviewing and analysing of welding data as well as monitoring of networked equipment. The computer used does not need to be permanently switched on. Ideal for smaller single-shift operations and small-to-mid-size companies with up to about 15 networked machines. The standard solution PC PC Server Log-Server Continuous recording, reviewing and analysing of welding data as well as monitoring of networked equipment. The computer used should be permanently switched on to reduce network loads. The standard solution for large and medium-sized companies with up to around 60 networked machines. The high-performance solution PC Server-PC Server-PC Log- Server Continuous recording, viewing and analysing of welding data for a large number of machines as well as monitoring of networked machines. The server PCs must be permanently switched on. A high-performance solution for larger companies with more than 60 networked machines. Log- Server Server-PC Log- Server 10 /

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12 Rathenow ewm worldwide Göttingen Czech Republic Benešov u Prahy Pulheim People's Republic of China Kunshan Siegen Mündersbach Austria Pinsdorf Ransbach-Baumbach United Kingdom Morpeth Weinheim Blaubeuren Neu-Ulm Tettnang Factories Subsidiaries Sales partners More than 400 EWM sales partners worldwide we're never far away! Headquarters Technology Centre Sales and Logistics Centre EWM AG Dr. Günter-Henle-Str Mündersbach Germany Tel: Fax: EWM AG Forststr Mündersbach Germany Tel: Fax: info@ewm-group.com EWM AG Sälzerstr. 20a Ransbach-Baumbach Germany Tel.: Fax: info@ewm-sales.com Sales, Consultancy, Service The contents of this document have been prepared and reviewed with all reasonable care. The information provided is subject to change; errors excepted. WM / 10/2014 EWM AG Visit us!