LOWER ENVIRONMENTAL FOOTPRINT WITH MOBILIZATION
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1 LOWER ENVIRONMENTAL FOOTPRINT WITH MOBILIZATION Company Overview MIN GUIDE ANNUAL CONFERENCE 2017 Tomi Korhonen, Managing Director Sleipner Finland Oy Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland sleipner@sleipner.fi FI
2 COMPANY INFORMATION Sleipner Finland Oy is founded 2011 Turnover for 2016 app. 4,8 milj. Profit for year 2016 app Provide innovative transport solutions to the track based equipment's 2 Sleipner Finland Oy Kauppakatu 28B, Jyväskylä, Finland sleipner@sleipner.fi FI
3 SLEIPNER IS REVOLUTIONARY TRANSPORT SOLUTION FOR TRACK BASED EQUIPMENT'S Key focus on large open pit mines, quarries and contractors Revolutionary concept over traditional lowboy + tow truck solution Patented in all key mining countries Over 170 units in the operations 3 Sleipner Finland Oy Kauppakatu 28B, Jyväskylä, Finland sleipner@sleipner.fi FI
4 OUR GLOBAL DEALER NETWORK LCC UNIX ENGINEERING Trayse Solution Direct 4 Sleipner Finland Oy Kauppakatu 28B, Jyväskylä, Finland sleipner@sleipner.fi FI
5 LOWER ENVIRONMENTAL FOOTPRINT WITH MOBILIZATION Presentation MIN GUIDE ANNUAL CONFERENCE 2017 Tomi Korhonen, Managing Director Sleipner Finland Oy Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland sleipner@sleipner.fi FI
6 MINING DOESN'T USE EQUIPMENT AS EFFECTIVELY AS OTHER HEAVY INDUSTRIES Crushing & Grinding Underground mining Average Overall Equipment Effectiveness in % Oil Refining Steel Oil & Gas Open pit mining Source: MineLens 25. October, 2016 (210 mines globally) 6 Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland sleipner@sleipner.fi FI
7 MINING DOESN'T USE EQUIPMENT AS EFFECTIVELY AS OTHER HEAVY INDUSTRIES Average Overall Equipment Effectiveness in % Oil Refining Steel Oil & Gas Crushing & Grinding Open pit mining Underground mining OEE % per equipment category Front end loaders Drills Trucks Electric rope shovels Hydraulic excavators Draglines Source: MineLens 25. October, 2016 (210 mines globally) 7 Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland sleipner@sleipner.fi FI
8 WHAT IS BEHIND OF THE HYDRAULIC EXCAVATORS OEE? TOTAL TIME (TT) Truck waiting time Idle time Setup and adjustment Unscheduled Scheduled maintenance Breaks, shift change ACTUAL AVAILABLE TIME (AAT) Travelling on the tracks Speed loss NET PRODUCTION TIME (NPT) Job conditions VALUABLE PRODUCTION TIME (VPT) Filling factor 0% 50% 100% 8 Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland sleipner@sleipner.fi FI
9 SLEIPNER FINLAND OY Products 9 Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland sleipner@sleipner.fi FI
10 E-SERIES BENEFITS Transportation system for excavators from 25 tonnes up to 565 tonnes Travel time savings Cut off travel time 60% 80 % Maintenance savings 50% undercarriage maintenance savings Fuel savings 85% fuel savings during transportation More production time via less down time More production flexibility 10 Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland sleipner@sleipner.fi FI
11 DB-SERIES BENEFITS Maximum payload 120 metric tons Safe loading & unloading by tilting trailer bed Fast loading time; less than two minutes for dozer Small turning radius; 11 meters 50 cm ground clearance Reliable brake system No break fading Incomparable stability with load 11 Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland FI
12 SLEIPNER MOBILITY ANALYTICS Monitor Key Performance Indicators (KPIs) Comprehensive reporting. Enables a full analysis with drilldowns Understand trends over the time 12 Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland sleipner@sleipner.fi FI
13 SLEIPNER FINLAND OY Customer case examples 13 Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland FI
14 1. EXCAVATOR FLEET UTILIZATION RH120/CAT6030/PC1250 drive on the tracks: 801 km per year ( 308 hours with 2,6km/h avg.) 4295 km per year (1227 hours with 3,5km/h avg.) 80 % cut of for travelling, 1025 hours increase to annual production hours Less down time provides tons more production capacity per year Undercarriage lifetime from 2000 hour to hours with Sleipner system Reduce fuel consumption & CO2 emissions 80% while travelling 14 Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland sleipner@sleipner.fi FI
15 2. DOZER FLEET UTILIZATION Dozers travelling on the 3rd gear 12% of total operating hours If annual operating is 5500 hours, 12% travelling representing 660 hours With DB120 is possible to save 80% of 660h travelling hours Saving per dozer is 528 hours per year Total annual saving in 16 dozer fleet is 528h x 16 = 8448 hours 8448 hour annual saving is equivalent to 1,5 dozer annual working hours If average dozing production is 900 loose cubic meters per hour, annual dozed volume increase is 8448 h x 900 lm3/h= lm3 => 7,6 Mlm3 CAT D9T x 2 CAT D10T x Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland sleipner@sleipner.fi FI
16 3. DRILL FLEET UTILIZATION Blast hole drills travelling on the tracks 15% of total operating hours Annual operating is 5500 hours, 15% travelling representing 825 hours With DB120 is possible to save 80% of 825h travelling hours Saving per blast hole drill is 660 hours per year Total annual saving in 13 blast hole drill fleet is 660h x 13 = 8580 hours 8580 hour annual saving is equivalent to 1,5 blast hole drill annual working hours If average drill performance is 20 meters per hour, annual drilled meters increase is 8580 h x 20 m/h= m => 171,6 km Sandvik Pantera 1500 x 1 Atlas Copco L8 x 1 Atlas Copco D60 x 2 Atlas Copco DM30 x 9 16 Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland sleipner@sleipner.fi FI
17 FLEET OPTIMIZATION The mine were instructed to reduce the dozer fleet by 4 machines from 13 to 9 to fit the maintenance budget available. Following the introduction of the Sleipner DB120 and a dozer fleet optimization the team saw the maintenance cost reduction. Six months of optimisation and utilization of the DB120, the dozer fleet has remained at 13, yet the current actual maintenance cost of the fleet is now below the budgeted figure for 9 dozers. Same maintenance Budget More fleet running 17 Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland sleipner@sleipner.fi FI
18 PRODUCTION FLEXIBILITY Worst case scenario of payback time is seven months by increased production time. 4 km relocation previously takes 5-6 hours and now we can make same work in 35 minutes. Drills availability corresponding straight to our total amount of weekly production. Previously we handle one location in one week, now we can change the excavator location even five times per day and it is still profitable. Now we can handle all the maintenance in proper maintenance shop From week cycle to daily cycles Time and resource savings Less stockpiles Better availability Sustainability mining 18 Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland sleipner@sleipner.fi FI
19 MAINTENANCE PLANNING The fact that the machines are now undergoing all major services at the workshops within a contaminant free environment, but more importantly within an environment where tools, equipment, lighting, spare parts and support equipment are readily available. The reality at mine site is, that the service not only takes less time in a workshop environment but virtually all unplanned maintenance can be done during the service. From pit service to workshop service Time and resource savings Improved maintenance ratio (MR) Better availability 19 Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland sleipner@sleipner.fi FI
20 DECREASE IN TRACKED EQUIPMENT LIFE CYCLE COST Walking with tracked equipment causes sometimes unpredictable maintenance during machine relocation. $200 $195 $190 $185 $180 $ %-16% reduction to average LCC per operating hour with Sleipner system We have now use our 400 tons excavator with Sleipner E400 over hours and still we don t need to re-build the undercarriage. $175 $170 $165 $160 $155 $150 Current situation $166 With Sleipner system 20 Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland sleipner@sleipner.fi FI
21 8. ROAD REPAIR COST REDUCTION $160,000 $155,000 9% Reduction Whilst road damage is difficult to quantify this was seen as one of the value add areas of implementing a DB120 into the mining operation $150,000 $145,000 $140,000 $135,000 Before Now Over a period of 9 months the road maintenance spend on damage came down from $to below $. Most of this reduction in road repair was attributed to the removal of heavy tracked equipment from tramming on dust-a-side roads. 21 Sleipner Finland Oy Palokärjentie 2-4, Jyväskylä, Finland sleipner@sleipner.fi FI
22 ACTION 22 Sleipner Finland Oy Kauppakatu 28 B, Jyväskylä, Finland FI
23 THANK YOU FOR YOUR INTEREST More information: Tomi Korhonen Managing Director Sleipner Finland Oy Kauppakatu 28B, Jyväskylä, Finland FI
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