Engineering Design Assurance Test Report ( Multi )

Transcription

1 MDEL: SPX-6350-GP1 12 V A -12 V 0.41 A 350 Wmax TEST EQUIPMENT LIST: AC Source : Chroma programmable AC source Model Power Analyzer : Chroma Power Analyzer Model 6630 Load : Chroma Electronic DC Load scilloscope : Lecroy wave surfer MHZ scilloscope Digit Multimeter : Fluke 8808A Multimeter INPUT FUNCTIN TEST N TEST ITEM SPECIFICATIN TEST CNDITIN 1 INRUSH CURRENT 115 VAC 40 A(MAX) I/P : 115 VAC 60 HZ 115 VAC 38.3 A CLD START 230 VAC 60 A(MAX) 230 VAC 51.2 A CLD START /P : MIN LAD 2 INPUT VLTAGE RANGE 90 VAC ~ 264 VAC I/P : TESTING I/P : 90 V ~ 264 V /P : FULL LAD I/P : TEST : K LW-LINE -3V = 87 V HIGH-LINE+36V = 300 V (AC PWER N/FF N DAMAGE) /P : FULL LAD / MIN LAD N:30SEC FF:30SEC 10MIN 3 INPUT FREQUENCY RANGE 47 HZ ~ 63 HZ I/P : 100 VAC ~ 264 VAC TEST : K /P : FULL LAD / MIN LAD (N DAMAGE) 4 EFFICIENCY I/P : 230 VAC 82 % (TYP) I/P : 100 VAC 60 HZ 100 VAC % 230 VAC % /P : FULL LAD 5 INPUT CURRENT 100 VAC < 5 A I/P : 100 VAC 60 HZ 100 VAC 4.76 A 115 VAC < A I/P : 115 VAC 60 HZ 115 VAC A 230 VAC < A 230 VAC A /P : FULL LAD 6 PWER FACTR CRRECTIN /P : FULL LAD I/P : 115 VAC 60 HZ 115 VAC P.F > 0.95 PF 230 VAC P.F /P : FULL LAD 7 GREEN MDE /P : N LAD I/P : 240 VAC 50 HZ I/P : W < W /P : N LAD 8 LEAKAGE CURRENT I/P : 264 VAC 50 HZ I/P : 264 VAC 50 HZ L-PE : 0.85 ma < 1.5 ma /P : MIN LAD N-PE : 0.85 ma PASS: FAIL : NA X UTPUT FUNCTIN TEST N TEST ITEM SPECIFICATIN TEST CNDITIN 1 LINE REGULATIN V1 : ± 1.5 % I/P : 100 VAC ~ 264 VAC Vmax Vmin Vnormal ±% V2 : ± 1.5 % /P : FULL LAD % V3 : ± 2.5 % % % 2 LAD REGULATIN V1 : ± 3 % I/P : 115 VAC 60 HZ Vmin load Vfull load Vcent ±% V2 : ± 3 % /P : FULL LAD / MIN LAD % V3 : ± 5 % % % Vmin load Vfull load Vcent ±% /P : FULL LAD / MIN LAD % % % QR REV:2.1 MUST KEEP 1PCS FIGURE 1/6

2 MDEL: SPX-6350-GP1 12 V A -12 V 0.41 A 350 Wmax 3 CRSS REGULATIN I/P : 115 VAC 60 HZ UTPUT VLTAGE 230 VAC 50 HZ INPUT 12 V 5 V 3.3 V -12 V -5 V 5 V /P : V1 : 20 %, V2 : 100 % VLTAGE 3.92 A 12.2 A 12.2 A 0.4 A 0.4 A 2.5 A V3 : 100 %, V4 : 100 % 20 % 100 % 100 % 100 % 100 % 100 % V5 : 100 %, V6 : 100 % 115V V /P : V1 : 100 %, V2 : 20 % UTPUT VLTAGE V3 : 20 %, V4 : 20 % INPUT 12 V 5 V 3.3 V -12 V -5 V 5 V V5 : 20 %, V6 : 20 % VLTAGE A 2.44 A 2.44 A 0.1 A 0.1 A 0.5 A 100 % 20 % 20 % 20 % 20 % 20 % 115V V /P : V1 : 20 %, V2 : 20 % UTPUT VLTAGE V3 : 20 %, V4 : 20 % INPUT 12 V 5 V 3.3 V -12 V -5 V 5 V V5 : 20 %, V6 : 20 % VLTAGE 3.92 A 2.44 A 2.44 A 0.1 A 0.1 A 0.5 A 20 % 20 % 20 % 20 % 20 % 20 % 115V V /P : V1 : 100 %, V2 : 100 % UTPUT VLTAGE V3 : 100 %, V4 : 100 % INPUT 12 V 5 V 3.3 V -12 V -5 V 5 V V5 : 100 %, V6 : 100 % VLTAGE A 12.2 A 12.2 A 0.4 A 0.4 A 2.5 A 100 % 100 % 100 % 100 % 100 % 100 % 115V V I/P : 115 VAC 60 HZ UTPUT VLTAGE 230 VAC 50 HZ /P : V1 : MAX LAD 12 V 5 V 3.3 V -12 V -5 V 5 V V2 : N LAD INPUT V3 : N LAD VLTAGE A 0 A 0 A 0 A 0 A 0 A V4 : N LAD V5 : N LAD 100 % 0 % 0 % 0 % 0 % 0 % V6 : N LAD 115V V1 V2 V3 V4 V5 V6 VLTAGE < 130% UTPUT VLTAGE 230V SET UP TIME 115 VAC < ms I/P : 115 VAC 60 HZ V1: ms /P : FULL LAD 230 VAC < ms V1: ms N/A /P : FULL LAD 5 RISE TIME 115 VAC < 20 ms I/P : 115 VAC 60 HZ V1: 4.28 ms /P : FULL LAD 230 VAC < 20 ms V1: 5.10 ms /P : FULL LAD 6 HLD UP TIME 230 VAC > 16 ms V1: ms /P : FULL LAD V2: ms V3: ms 7 VERSHT & UNDERSHT I/P : 230 VAC Vmax Vtop Vbase ±% TEST UTPUT < ±5% /P : 20% LAD % % % 8 DYNAMIC LAD V1 : < 1200 mvp-p(max) V1 : 194 mvp-p(max) /P : FULL LAD / MIN LAD 75% DUTY CYCLE 1K HZ 9 RIPPLE & NISE V1 : < 120 mvp-p I/P : 100 VAC 60 HZ V mvp-p(max) 20% LAD V2 : < 70 mvp-p /P : 20% / 50% / 100% LAD mvp-p(max) 50% LAD V3 : < 70 mvp-p JUST PFC FUNCTIN NLY mvp-p(max) 100% LAD V4 : < 120 mvp-p V mvp-p(max) 20% LAD V5 : < 100 mvp-p mvp-p(max) 50% LAD V6 : < 70 mvp-p mvp-p(max) 100% LAD V3 V mvp-p(max) 20% LAD mvp-p(max) 50% LAD mvp-p(max) 100% LAD mvp-p(max) 20% LAD mvp-p(max) 50% LAD mvp-p(max) 100% LAD V mvp-p(max) 20% LAD mvp-p(max) 50% LAD V mvp-p(max) 100% LAD mvp-p(max) 20% LAD mvp-p(max) 50% LAD mvp-p(max) 100% LAD I/P : 254 VAC 50 HZ V mvp-p(max) 20% LAD /P : 20% / 50% / 100% LAD mvp-p(max) 50% LAD mvp-p(max) 100% LAD V mvp-p(max) 20% LAD mvp-p(max) 50% LAD mvp-p(max) 100% LAD V mvp-p(max) 20% LAD mvp-p(max) 50% LAD mvp-p(max) 100% LAD V mvp-p(max) 20% LAD mvp-p(max) 50% LAD mvp-p(max) 100% LAD V mvp-p(max) 20% LAD mvp-p(max) 50% LAD mvp-p(max) 100% LAD V mvp-p(max) 20% LAD mvp-p(max) 50% LAD mvp-p(max) 100% LAD 10 Power Good Signal Hi-Limt 500 ms V1 : ms Lo-Limt 100 ms /P : FULL LAD V2 : ms V3 : ms V4 : ms V5 : ms V6 : ms 11 REMTE CNTRL N/FF PWER N : ~ V I/P : VAC ~ VAC PWER N : ~ (PTIN) PWER FF : ~ V /P : FULL LAD / MIN LAD PWER FF : ~ NA SINK CURRENT: ~ ma 12 CAPACITR LAD I/P : 115 VAC 60 HZ V1 : 64,000 μf (Max) /P : FULL LAD V2 : 32,400 μf (Max) V3 : 32,400 μf (Max) V1 : 108,000 μf (Max) /P : MIN LAD V2 : 32,400 μf (Max) V3 : 36,000 μf (Max) QR REV:2.1 MUST KEEP 1PCS FIGURE 2/6

3 MDEL: SPX-6350-GP1 12 V A -12 V 0.41 A 350 Wmax QR REV:2.1 MUST KEEP 1PCS FIGURE 3/6

4 MDEL: SPX-6350-GP1 12 V A -12 V 0.41 A 350 Wmax PRTECTIN FUNCTIN TEST N TEST ITEM SPECIFICATIN TEST CNDITIN 1 VER LAD PRTECTIN 105 % ~ 150 % I/P : 115 VAC 60 HZ 115 VAC 150 % 230 VAC 150 % /P : SPEC. maximum LP point I/P : 115 VAC 60 HZ to repeat 30 times Each I/P 30 times 2 VER VLTAGE PRTECTIN I/P : 230 VAC P: VDC (MIN LAD) /P : V ~ V /P : MIN LAD / FULL LAD P: VDC (FULL LAD) Protect function:any of below conditions Each load condition duration VP point 1.Limiting voltage latch 2 hours 2.Hiccup and recovers automatically after the fault is removed. 3.Shutdown and recovers automatically after the fault is removed. I/P : 230 VAC P: VDC (MIN LAD) /P : 13.1 V ~ 14.5 V /P : MIN LAD / FULL LAD P: VDC (FULL LAD) 25 Protect function: Ta : Shutdown and latch off, recover after re-start up. 3 SHRT CIRCUIT PRTECTIN SHRT EVERY UTPUT I/P : 100 VAC 60 HZ V1 SHRT 16.4 W I/P : 264 VAC 50 HZ 100VAC, P: V2 SHRT 16.5 W V3 SHRT 16.4 W CMPNENT STRESS TEST N TEST ITEM SPECIFICATIN Continued short circuit : 2 Hour Power turn on / off 3 times Each I/P 1 time TEST CNDITIN V1 SHRT 17.0 W 264VAC, P: V2 SHRT 17.1 W V3 SHRT 17.0 W 1 Power Transistor Q 1 Rated I/P : 264 VAC 50 HZ (1) 398 V (D to S) or (C to E) Peak Voltage 22 A 500 V /P : (1)Full Load Turn on (2) 400 V (PFC or Non PFC) (2)Full Load (3) 400 V MS STF25NM50N (3)utput Short 2 Power Transistor(PWM) Q 3 Rated I/P : 264 VAC 50 HZ (1) 406 V (D to S) or (C to E) Peak Voltage 12 A 650 V /P : (1)Full Load Turn on (2) 406 V (2)Full Load (3) 397 V MS STF14NM65N (3)utput Short 3 Clamp Diode Peak Voltage D 1 Rated I/P : 90 VAC 60 HZ 90V 60HZ (1) 384 V 8 A 600 V I/P : 264 VAC 50 HZ (2) 387 V /P : (1)Full Load 264V 50HZ (1) 394 V FAST-D STH8S06D (2)Dynamic Load (2) 394 V 75% DUTY CYCLE 1K HZ 4 Input Capacitor Voltage C 9 Rated I/P : 264 VAC 50 HZ (1) 379 V 220 μf 400 V /P : (1)Full Load Turn on (2) 382 V (2)Min Load Turn on (3) 380 V (3)Full Load / Min Load Change 5 Control IC Voltage & Vcc Capacitor U 2 Rated I/P : 90 VAC 60 HZ 90V 60HZ (1) V Voltage 18 V I/P : 264 VAC 50 HZ (2) V /P : (1)Full Load Turn on (3) V FSQ037RNA (2)Min Load Turn on (3)Full Load / Min Load Change 264V 50HZ (1) V C 35 Rated (2) V 47 μf 50 V (3) V N/A 6 AUX Vcc Diode Peak Voltage D 17 Rated I/P : 264 VAC 50 HZ (1) V 1 A 200 V /P: (1)Full Load Turn on (2) V (2)Full Load (3) V FAST-D ES1002FL (3)utput Short 7 utput diode Peak Voltage Q 21 Rated I/P : 264 VAC 50 HZ Q21 : (1) 70.3 V 120 A 75 V /P : (1)Full Load Turn on (2) 71.5 V (2)Full Load (3) 75.0 V MS 1RFB3307 (3)utput Short D 81 Rated D81 : (1) V 2 A 200 V (2) 83.6 V (3) V FAST-D EGP20D D 83 Rated D83 : (1) 50.1 V 2 A 200 V (2) 42.6 V (3) 52.9 V FAST-D EGP20D D 51 Rated D51 : (1) 39.2 V 30 A 45 V (2) 36.4 V (3) 35.3 V STKY MBRP3045N QR REV:2.1 MUST KEEP 1PCS FIGURE 4/6

5 MDEL: SPX-6350-GP1 12 V A -12 V 0.41 A 350 Wmax SAFETY TEST N TEST ITEM SPECIFICATIN TEST CNDITIN 1 WITHSTAND VLTAGE I/P-/P : 3 KVAC/min I/P-/P : 3.6 KVAC/min I/P-/P : ma I/P-PE : 1.5 KVAC/min I/P-PE : 1.8 KVAC/min I/P-PE : ma /P-PE : 0.5 KVAC/min /P-PE : 0.6 KVAC/min /P-PE : ma Ta : 25 2 ISLATIN RESISTANCE I/P-/P : 500VDC>0.1GΩ I/P-/P : 500 VDC I/P-/P : GΩ I/P-PE : 500VDC>0.1GΩ I/P-PE : 500 VDC I/P-PE : GΩ /P-PE : 500VDC>0.1GΩ /P-PE : 500 VDC /P-PE : GΩ Ta : 25 3 GRUNDING CNTINUITY PE T CHASSIS CNDITIN : 40A / 2min 31.8 mω R TRACE < 100 mω 4 APPRVAL TUV : Certificate N : R UL : File N : E E.M.C TEST N TEST ITEM SPECIFICATIN TEST CNDITIN 1 HARMNIC IEC CLASS A /P : FULL LAD MEET EN Class A CLASS C MEET EN Class C CLASS D MEET EN Class D 2 CNDUCTIN EN55022 MEET EN CLASS B CLASS B /P : FULL LAD FCC CFR 47 PART 15 SUBPART B I/P : 115 VAC 60 HZ FCC CFR 47 PART 15 CLASS B /P : FULL LAD CLASS B 3 RADIATIN EN55022 MEET EN CLASS B CLASS B /P : FULL LAD FCC CFR 47 PART 15 SUBPART B I/P : 115 VAC 60 HZ FCC CFR 47 PART 15 CLASS B /P : FULL LAD CLASS B 4 ESD IEC AIR : MEET EN Level III LIGHT INDUSTRY /P : FULL LAD CNTACT : MEET EN AIR:±8KV/ CNTACT:±4KV Level II 5 E.F.T IEC MEET EN Level II LIGHT INDUSTRY /P : FULL LAD INPUT:1KV 6 SURGE IEC MEET EN Level III LIGHT INDUSTRY /P : Min LAD L-N:1KV /P : FULL LAD L,N-PE:1.5KV 2KV 2.4KV 7 PWER FREQUENCY IEC MAGNETIC FIELD /P : FULL LAD MEET EN Level II 8 VLTAGE DIP AND IEC INTERRUPTS >95% dip 0.5 periods /P : FULL LAD 30% dip 25 periods >95% interruptions 250 periods MEET EN Level B QR REV:2.1 MUST KEEP 1PCS FIGURE 5/6

6 MDEL: SPX-6350-GP1 12 V A -12 V 0.41 A 350 Wmax M.T.B.F & LIFE CYCLE CALCULATIN N TEST ITEM SPECIFICATIN TEST CNDITIN 1 CAPACITR SUPPSE C9 IS THE MST CRITICAL CMPNENT (Bulk Capacitor) LIFE CYCLE I/P : 230 VAC /P : FULL LAD LIFE TIME = 128,261 HRS I/P : 230 VAC /P : FULL LAD Ta : 50 LIFE TIME = 26,963 HRS SUPPSE C35 IS THE MST CRITICAL CMPNENT (Control IC Vcc Capacitor) I/P : 230 VAC /P : FULL LAD LIFE TIME = 873,389 HRS I/P : 230 VAC /P : FULL LAD Ta : 50 LIFE TIME = 165,476 HRS SUPPSE C78 IS THE MST CRITICAL CMPNENT (utput Side First E/C Capacitor) I/P : 230 VAC /P : FULL LAD LIFE TIME = 1,679,097 HRS I/P : 230 VAC /P : FULL LAD Ta : 50 LIFE TIME = 318,129 HRS SUPPSE C79 IS THE MST CRITICAL CMPNENT (utput Side First E/C Capacitor) I/P : 230 VAC /P : FULL LAD LIFE TIME = 1,472,252 HRS I/P : 230 VAC /P : FULL LAD Ta : 50 LIFE TIME = 278,939 HRS SUPPSE C74 IS THE MST CRITICAL CMPNENT (utput Side First E/C Capacitor) I/P : 230 VAC /P : FULL LAD LIFE TIME = 713,380 HRS I/P : 230 VAC /P : FULL LAD Ta : 50 LIFE TIME = 175,890 HRS 2 MTBF MIL-HDBK-217D PARTS CUNT TTAL FAILURE RATE : HRS ENVIRNMENT TEST N TEST ITEM SPECIFICATIN TEST CNDITIN 1 TEMPERATURE RISE TEST MDEL : SPX-6350-GP1 1.RMAMBIENT BURN-IN : 1.5HRS I/P : 230 VAC /P : FULL LAD Ta= 26 2.HIGHAMBIENT BURN-IN : 3HRS I/P : 230 VAC /P : FULL LAD Ta= 50 PARTS LCATIN RM AMBIENT HIGH AMBIENT Ta : 26 Ta : 50 SPEC. Line Filter LF Bridge Diode BD Input Filter Capacitor C Vcc Capacitor C Switching Transistor Q Main transformer wire T Main transformer core T utput Diode Q utput Diode Q utput Capacitor V1 C utput Capacitor V2 C utput Capacitor V3 C utput Choke L VER LAD BURN-IN TEST N DAMAGE I/P : 230 VAC 2 HUR(MIN) /P : 120 % LAD 3 MIN LAD BURN-IN TEST DURATIN RM TEMPERATURE 1 LW VLTAGE: 90 VAC TEST : HURS HIGH VLTAGE: 264 VAC I/P:INPUT RANGE LW VLTAGE /P : MIN LAD I/P:INPUT RANGE HIGH VLTAGE 4 LW TEMPERATURE DURATIN PWER 2 HURS MRE AFTER I/P : 100 VAC TEST : TURN N TEST TURN N / FF 3 TIMES /P : FULL LAD Ta : HIGH HUMIDITY DURATIN IN CHAMBER: I/P : 277 VAC TEST : HIGH VLTAGE 1 HURS /P : FULL LAD PERATING TEMPERATURE AT 50 Ta : 50 TURN N TEST AFTER TURN N / FF 3 TIMES HUMIDITY : 90 R.H TEST METHD : turn on / off 3 times 6 TEMPERATURE ± % ( -20 ~ 50 ) I/P : 230 VAC ±% CEFFICIENT Voltage variation within ±0.03% / each /P : FULL LAD % Ta : -20 ~ % % % % % Remark : Pass : ; Fail : Χ ; Not Apply : N/A. DATE SAMPLE TEST TESTER APPRVER FEB RD SAMPLE PASS Yi Ming Liao JACK CHANG QR REV:2.1 MUST KEEP 1PCS FIGURE 6/6