What s new in Logix? Studio 5000 V28 and High Performance Hardware PUBLIC. Copyright 2016 Rockwell Automation, Inc. All Rights Reserved.
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1 What s new in Logix? Studio 5000 V28 and High Performance Hardware 1 Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 1
2 Logix V24 Enhancements Program Parameters Logical Organizer Partial Import Online Enhancements Module Encapsulation in AOI Multiple course updates Rate for Motion Safe and Standard Connections Factory Talk Alarm and Events Tools: Compare and Merge Tool Operating systems Supported Microsoft Windows 7 Professional (64-bit) with Service Pack 1 Microsoft Windows 7 Home Premium (32-bit) with Service Pack 1 Microsoft Windows Server 2008 R2 Standard Edition with Service Pack 1 Microsoft Windows 8 Professional (64-bit) Microsoft Windows 8.1 Professional (64-bit) Microsoft Windows Server 2012 Standard Edition (server version of Windows 8) Support for 1000 Programs / Task Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 2
3 Logix Designer V26.01 License-Based Source Protection This release of the Logix Designer application supports Licensed-Based Source Protection. License-Based Source Protection controls permissions on the following license protected components When a component is license protected, a CmStick containing the corresponding license must be plugged into a USB port on the computer to open the project containing the component. License protection uses licenses that you create and administer through a license portal. You can access the CodeMeter WebAdmin portal through the CodeMeter icon placed in your Windows taskbar after you install Logix Designer application. Motion Hardware Profile Extensions Kinetix 5700 Operating systems Supported Microsoft Windows 7 Professional (64-bit) with Service Pack 1 Microsoft Windows 7 Home Premium (32-bit) with Service Pack 1 Microsoft Windows Server 2008 R2 Standard Edition with Service Pack 1 Microsoft Windows 8 Professional (64- bit) Microsoft Windows 8.1 Professional (64-bit) Microsoft Windows Server 2012 Standard Edition (server version of Windows 8) Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 3
4 Studio 5000 V27 Architect Logix Designer View Designer Application Code Manager Introducing three new major components Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 4
5 Studio 5000 V28 Highlights Simplifying your design journey 5 Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 5
6 Studio 5000 Logix Designer V28 Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 6
7 Channel Level Data Structure Digital Analog V28 All information associated with a channel is contained within the channel structure Data structures have been future proofed by allocating reserved bits for new features The addition of the Health status provides for a single check to determine the validity of the data Each Health status is a 2 bit field providing 3 data states Good Uncertain Faulted A transition of the Health status will rollup and trigger the diagnostic counter to increment Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 7
8 General Editor Determination of a Lonely Routine During Project Verification V28 No JSR for fbd routine Warning Message During Verify During project verify locate routines with no corresponding JSR (Jump to Subroutine) Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 8
9 Logical Organizer Locating Routines/Programs Easier Between Organizers V28 Launches Logical Organizer Navigates to the Context you Searched from Bi-directional Find Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 9
10 Structured Text Editor Customized Comment Header V28 Auto-Create Include Header on Create Customized Header Customizable Header for Consistent Structured Text Routine Documentation Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 10
11 FactoryTalk Temporary Users V28 Use FactoryTalk Temporary Users to temporarily give someone access to privileges of a different user group Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 11
12 Permission Sets for Securing Projects V28 Secure a project file with a Permission Set to use the same policies for many controllers Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 12
13 Permission Sets for Securing Routines, AOIs and Tags V28 Apply Permission Sets to Routines, AOIs and Tags to have different policies for different components Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 13
14 Guest User Access V28 With Guest Users, grant limited permissions to users who aren t members of your FactoryTalk Directory Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 14
15 Secondary Security Authority V28 Guest Users can further limit access to a project file with a Secondary Security Authority Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 15
16 UX Improvements in the FactoryTalk Administration Console V28 System Tray Utility shows FactoryTalk Login Status Connected / Cached / Cache Expires Soon / Cached Expired Provides warnings Logical Names shown in FactoryTalk Hierarchy Security Settings dialog is resizable, and action selection persists when switching user selection Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 16
17 Controls for High Performance Automation ControlLogix 5580, CompactLogix 5380 Compact 5069 IO & Stratix 5400 Overview Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 17
18 Agenda ControlLogix 5580 (L8xE) Controllers CompactLogix 5380 Controllers Next Generation Compact IO 5069 Platform Stratix 5400 Managed Industrial Switch and Architectures Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 18
19 ControlLogix 5580 Overview Single slot - Quad Core CPU providing 5x-20x overall scan time improvement vs 5570 Separation of controller functionalities across CPU cores Controllers scaled by number of supported Ethernet nodes 25% Increase in memory when compared to L7x processors 1GB Ethernet/IP embedded port EtherNet/IP I/O (ie; Class 0/1) = 128,000 pps >5x then the 1756-EN2T 256 total motion axis maximum ~32axis/ms Support high speed IO with sub millisecond screw to screw response Leverage Stratix 5400 with Gig port Supported In V28 Ideal processor for High performance & High axes motion on Ethernet/IP applications Safety, Phase manager FTAE & high availability will be supported in future release Catalog 1756-L83E 1756-L85E Description ControlLogix 10MB Controller with 100 EtherNet/IP nodes ControlLogix 40MB Controller with 300 EtherNet/IP nodes High Performance Controller Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 19
20 ControlLogix 5580 Runtime Memory Usage Previously, design recommendations instructed users to reserve no less than 20% of available memory for future firmware updates and for runtime memory consumers. Memory consumers include : MSG instructions, HMI Trends, Alarms, RSLinx, Online Edits The 5580 controller runtime memory consumers now separated from application memory freeing up application memory In addition, the onboard memory is now increased 5570 Controller Memory Size (MB) Controller Memory Size (MB) % Increased Memory Size 5583E 10 25% 5585E 40 25% ControlLogix 5580 controllers have 25% or more memory! Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 20
21 Performance & Feature Comparisons Features Overall performance 1x 5x-20x Memory 2-32 MB 3-40 MB Axis per controller Axis per ms (50% CPU loading) 6 32 Number of I/O (Class 0&1) connections Number of message (Class 3) connections 512* Number of unconnected buffers Cached Message Buffers Simultaneous Messages Embedded Ethernet port No* 1 Gb Ethernet I/O (Class 0/1) Packets/Sec N/A 128,000 Ethernet Messaging (Class 3) MSG/Sec N/A 2000 Integrated Motion on EtherNet/IP Yes Yes SERCOS motion Yes No Logix Designer V20+ V28+ *Requires 1 or more 1756-ENxT modules for connection to EtherNet/IP nodes Data size = 32-bits / 1-DINT Catalog 1756-L83E 1756-L85E Description ControlLogix 10MB Controller with 100 EtherNet/IP nodes ControlLogix 40MB Controller with 300 EtherNet/IP nodes Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 21
22 L7x to L8xE Program Migration Guide Replacement Guidelines: ControlLogix 5560/5570 to ControlLogix 5580 Publication 1756-RM100B-EN-P - November 2015 Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 22
23 ControlLogix 5580 Popular Reference Drawings Publication: IASIMP-QR026E-EN-E Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 23
24 Agenda ControlLogix 5580 (L8xE) Controllers Next Generation Compact IO 5069 Platform CompactLogix 5380 Controllers Stratix 5400 Managed Industrial Switch and Architectures Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 24
25 CompactLogix 5380 Hardware Features Onboard Display Immediate status of comms, module health and I/O activity without opening Logix Designer Enhanced Security Features digitally-signed controller firmware, controller-based change detection and logging and rolebased access control Three-position mode switch adds a physical layer of security USB Port Provides easy programming, troubleshooting and firmware updates Embedded Power Supply Built-in System and Field power, reduce physical field power termination to I/O modules Ports Dual Configurable IP port supports DLR/Linear topologies or Multiple IP addresses for network separation between the machine level and the enterprise level 5069 I/O Supports up to 31 local I/O modules Analog, digital, HSC, universal analog input, sourcing digital input, address reserve, field power distribution, relay output, sinking digital input Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 25
26 CompactLogix 5380 High Performance and Increased Capacity 1 GB Ethernet port High-speed communication, I/O and Motion Decreased scan times for runtime performance Core programming languages execute with the same performance Increased application capacity Supports increased number of motion axes Reduces the need for multiple controllers in complex applications Supports increased number of EtherNet/IP nodes Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 26
27 CompactLogix 5380 High Performance Control 5380 CompactLogix Controller Multi-core CPU enables highspeed performance Diagnostic display and status indicators Immediate status of communications, module health and I/O module activity Embedded Power Supply Built-in System and Field power, reduce physical field power termination to I/O modules. Embedded Energy Storage module Memory backup without a battery High speed backplane Packet transfer rate of 4.4µs (511 byte packet) USB Port Programing/Troubleshooting/Flashing Allows local programming support Dual 1-GB Ethernet Port Enables high-performance I/O and motion control Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 27
28 CompactLogix 5380 Highlights The CompactLogix 5380 controller is being introduced to enable faster system performance. The dual 1-Gb embedded EtherNet/IP port enables The Connected Enterprise by helping customers connect information from across the plant floor to the rest of the enterprise Customers with the following challenges have found the CompactLogix 5380 exceeds expectations: Code execution time limitations Structured Text = ladder performance High axis count applications 20 axes per controller supported High performance applications Both local and distributed I/O performance increased with 5069 Compact I/O Applications General Purpose Complex High Performance Safety Future PhaseManager Future Integrated Motion on the EtherNet/IP network Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 28
29 Controller Communications Communications now separated from control User control and motion tasks are no longer interrupted by communications Previously 20% of the controller scan was used for CPU communications Provides reduced complexity for user programming and task balancing System Overhead Time Slice removed - Users no longer need to adjust Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 29
30 Programming Language Execution and Task Switching Enhancements Controller Language Scan Times Five LD routines with 1000 rungs each Five STX routines with 1000 lines each 1000 ADD / SUB / MUL / DIV / MOD instructions 15,000 different program scoped tags, ie: Worst case L30ER Ladder Diagram L340ERM Ladder Diagram Controller Task Switching Times Controller Task execution scan time Task Switch Time L3x 168 ms 165 µs CMX ms µs CMX ms µs 11x Increase! L30ER Structured Text L340ERM Structured Text 20x Increase! Structured Text Scan Time = Ladder Diagram Scan Time Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 30
31 Enhanced Diagnostics CompactLogix 5380 Controller Task Monitor now part of product embedded web page Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 31
32 Performance & Feature Comparisons Features 5370 L L3 Overall performance 1x 5x-20x Memory 1-3 MB MB Axis per controller Axis per ms (50% CPU loading) 2 32 Number of I/O (Class 0&1) connections Number of message (Class 3) connections 512* Number of unconnected buffers Cached Message Buffers Simultaneous Messages Embedded Ethernet port 10/100Mb 10/100/1000Mb Ethernet I/O (Class 0/1) Packets/Sec 10, ,000 Ethernet Messaging (Class 3) MSG/Sec Integrated Motion on EtherNet/IP Yes Yes Analog motion No Future Integrated safety (SIL2 PLd / SIL3 PLe) Yes Future Logix Designer V20+ V28+ Data size = 32-bits / 1-DINT 5069-L306ER/ERM (July 2016) 5069-L310ER/ERM (July 2016) 5069-L320ER 5069-L320ERM (July2016) 5069-L330ER/ERM (July 2016) 5069-L340ER (July 2016) 5069-L340ERM Memory Size Total # of Controller EtherNet/IP node 0.6 MB 16 1 MB 24 2 MB 40 3 MB 50 4 MB 55 Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 32
33 CompactLogix 5380 General Specifications Operating Temperature 0 C to + 60 C (32 F to +140 F) Storage Temperature -25 C to + 85 C (-40 F to +185 F) Relative Humidity 5% to 95% non-condensing Maximum Altitude 2000 meters (6561 feet) Vibration Operating: 5 g, 10 to 500 Hz, in. maximum peak-to-peak Shock Operating: 30 g DIN rail mounted Non-Operating: 50 g DIN rail mounted Certification (At Release) Certification(Post release) Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 33
34 Agenda ControlLogix 5580 (L8xE) Controllers CompactLogix 5380 Controllers Next Generation Compact IO 5069 Platform Stratix 5400 Managed Industrial Switch and Architectures Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 34
35 Compact 5069 IO Overview High Speed 5069-AEN2TR IO Supports 31 local I/O modules Supports DLR (Device Level Ring) configuration Supports 1-GB embedded switch technology for Device Level Ring, Linear and Star topologies Phase 1 Release Limited I/O modules Connects to 5580 and 5380 processors ONLY Provides screw to screw time of 500 micro seconds. Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 35
36 5069 IO Modules EtherNet/IP Adapter AEN2TR Input - 24Vdc IB16 IB16F IB6F-3W Output - 24Vdc OB16 OB16F Input Analog/Temperature IY4 IF8 Output Analog OF4 OF8 Output Relay Isolated OW4I OX4I High Speed Counter HSC2xOB4 Field Power Distribution FPD Address Reserve ARM Operating Temperature:0 C to + 60 C (32 F to +140 F) Storage Temperature: -25 C to + 85 C (-40 F to +185 F) Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 36
37 5069 Digital Input Modules 5069-IB16, 5069-IB16F, 5069-IB6F-3W Power Status Indicator I/O Status Indicator Catalog Indicator Product Type I/O removable terminal Note: I/O removable terminals are sold separately Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 37
38 5069 Digital Input Modules 5069-IB16, 5069-IB16F, 5069-IB6F-3W Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 38
39 5069 Digital Output Modules 5069-OB16 and 5069-OB16F Product Type Power LED Status I/O Status Indicator Catalog Indicator I/O removable terminal External Field Power input Note: I/O removable terminals are sold separately Copyright 2016 Rockwell Automation, Inc. All Rights Reserved
40 5069 Digital Output Modules 5069-OB16 and 5069-OB16F Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 40
41 5069 Analog Input Modules 5069-IY4 and 5069-IF8 Product Type Power LED Status IF8 IY4 I/O Status Indicator Catalog Indicator I/O removable terminal Note: I/O removable terminals are sold separately Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 41
42 5069 Analog Input Modules 5069-IY4 and 5069-IF8 Scan Time: ms per channel 2.5 ms per group Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 42
43 5069 Analog Output Modules 5069-OF4 and 5069-OF8 Product Type OF4 OF8 Power LED Status I/O Status Indicator Catalog Indicator I/O removable terminal Note: I/O removable terminals are sold separately Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 43
44 5069 High Speed Counter Module 5069-HSC2XOB4 Product Type Power LED Status I/O Status Indicator Catalog Indicator I/O removable terminal Note: I/O removable terminals are sold separately Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 44
45 5069 High Speed Counter Module 5069-HSC2XOB4 Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 45
46 5069 Field Power Distribution Module Catalog Indicator Power LED Status Product Type Power removable terminal Note: I/O removable terminals are sold separately Copyright 2016 Rockwell Automation, Inc. All Rights Reserved
47 5069 Address Reserve Module Anatomy Product Type Power LED Status Purpose Slot reservation for future expansion Catalog Indicator Copyright 2016 Rockwell Automation, Inc. All Rights Reserved
48 5069 Compact I/O General Specifications Operating Temperature 0 C to + 60 C (32 F to +140 F) Storage Temperature -25 C to + 85 C (-40 F to +185 F) Relative Humidity 5% to 95% non-condensing Maximum Altitude 2000 meters (6561 feet) Vibration Operating: 4.6 g, 10 to 500 Hz, in. maximum peak-to-peak Shock Operating: 30 g DIN rail mounted Non-Operating: 50 g DIN rail mounted Certification (At Release) Certificatio(Post release) Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 48
49 Agenda ControlLogix 5580 (L8xE) Controllers CompactLogix 5380 Controllers Next Generation Compact IO 5069 Platform Stratix 5400 Managed Switch and Architectures Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 49
50 Stratix 5400 Managed Switches Stratix 5400 Enhanced Switching & Routing All gig port options for high performance resilient network requirements Layer 3 routing capability for segmented network and plant to enterprise integration Simplified Setup and Maintenance Common configuration and support tools Default automation configurations Optimized Smartport configurations DHCP per port device IP addressing SD card for easy device replacement Product Profile ENET-PP012-EN-P Advanced Networking Features Power over Ethernet (PoE) for simplified end device wiring Network Address Translation (NAT) reduces commissioning time Enhanced security options Optimized Integration Embedded Cisco technology provides integration with enterprise network FactoryTalk View faceplates for status monitoring and alarming Predefined Logix 5000 tags for monitoring and alarming Studio 5000 Add-on Profiles (AOPs) for configuration and monitoring Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 50
51 ControlLogix 5580 High Performance Architecture #1 Leverage Stratix 5400 with all Gig ports for high speed communication with L8xE & 5069 IO Leverage built-in high performance EtherNet/IP port on L8 with gig connection to handle network traffic Leverage 5069 IO using gig connection for high screw to screw response PanelView Plus 7 with Embedded Switch technology to join the DLR network Kinetix 5500 servo system for single to multi-axis applications with single cable VPL motors Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 51
52 ControlLogix 5580 High performance Architecture #2 Leverage built-in high performance EtherNet/IP port on L8 with gig connection to handle 5069 IO & CIP Motion Leverage EN2T for all other IO and HMI communication. Leverage Stratix 5400 with all Gig ports for high speed communication with 5069 IO Stratix 5400 also allows for system to join the network via REP and segment the traffic via VLAN/NAT Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 52
53 Thank You!! Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 53
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