New Possibilities with Distributed I/O

Transcription

1 New Possibilities with Distributed I/O Speaker Title and Name. Sub-head font is 24 point Arial Narrow. Copyright 2011 Rockwell Automation, Inc. All rights reserved.

2 What is Distributed I/O? I C In Cabinet bi t O -Machine OnOn M hi Modularr Modular POINT ArmorPOINT FLEX & FlexEX ArmorPOINT with Safety POINT with Safety (DeviceNet and EtherNet/IP) (DeviceNet and EtherNet/IP) Block CompactBlock LDX ArmorBlock CompactBlock Guard GuardPLC I/O (GuardPLC ENet & EtherNet/IP) (DeviceNet and EtherNet/IP) ArmorBlock Guard (DeviceNet and EtherNet/IP) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 2

3 New DIO Products Update 1. EtherNet/IP Embedded Switch Technology 2. New Product Update 1794 Flex 3. On-Machine Technology 4. New Product Update 1732 Quick Connect 5. New Product Update 1732 Slim ArmorBlock Copyright 2011 Rockwell Automation, Inc. All rights reserved. 3

4 EtherNet/IP: The CIP Advantage Safety EtherNet/IP- Standard and Safety on the same wire IT Integration EtherNet/IP will continue to enhance information integration capabilities between plant floor and enterprise Time Sync and Motion EtherNet/IP Time synchronization and motion control via standard IEEE 1588 Single Network, Multiple Benefits Copyright 2011 Rockwell Automation, Inc. All rights reserved.

5 Embedded Switch Technology Enables LINEAR and RING topologies on EtherNet/IP Network traffic is prioritized to ensure timely delivery of critical data Open standard (ODVA) allows 3rd party suppliers to develop compatible products Linear Device-Level Ring Linear Ethernet segments greatly extend the length of the application No need to run cables from each device back to a centralized switch Single fault tolerant network provides resiliency Device level ring requires no additional hardware to implement Copyright 2011 Rockwell Automation, Inc. All rights reserved. 5

6 Demo Board 1799ER-IQ10xOQ AENTR 1791ES-IB ETAP 1738-AENTR 1756-ENT2R 1756 ENT2R 1732E-IB16M12SOEDR 1732E IB16M12SOEDR Copyright 2011 Rockwell Automation, Inc. All rights reserved.

7 Linear Topology Star Linear Ideal applications include: Application covering more than 100 meters Migration from field bus network Copyright 2011 Rockwell Automation, Inc. All rights reserved.

8 Ring Topology (DLR) Ideal applications include: Low cost resiliency requirement Migration from field bus networks CIP motion and CIP sync Active Ring Supervisor Ring Node 1 Ring Node 2 Ring Node 3 Ring Node 4 Copyright 2011 Rockwell Automation, Inc. All rights reserved.

9 How does DLR work? Beacon Active Ring Supervisor Beacon Ring Node 1 Ring Node 2 Ring Node 3 Ring Node 4 Supervisor blocks traffic on one port Sends Beacon frames on both ports to detect break in the ring Copyright 2011 Rockwell Automation, Inc. All rights reserved.

10 Physical Layer Failure Active Ring Supervisor Link Status Link Status Ring Node 1 Ring Node 2 Ring Node 3 Ring Node 4 Status message sent by surrounding ring nodes and received by ring supervisor After failure ring supervisor unblocks one port Copyright 2011 Rockwell Automation, Inc. All rights reserved.

11 Configuration After Link Failure Active Ring Supervisor Ring Node 1 Ring Node 2 Ring Node 3 Ring Node 4 Network configuration is now a linear topology (faulted ring) Fault location is readily available If ring is restored, supervisor hears beacon on both ports, and transitions to normal ring mode Copyright 2011 Rockwell Automation, Inc. All rights reserved. 11

12 Embedded Switch Features Network traffic is managed to ensure timely delivery of critical data (QoS, IGMP supported) Open standard (ODVA) allows 3 rd party suppliers to develop compatible products Ring recovery time is less than 3 ms (worst Highest case) Priority for a 50 node ring Time Sync Motion IEEE-1588 support ensures tight synchronization Sft Safety for motion and CIP Sync applications I/O Data All Other Lowest Priority Copyright 2011 Rockwell Automation, Inc. All rights reserved. 12

13 DIO Device Level Ring (DLR) Products FLEX 1794-AENTR Adapter POINT 1734-AENTR Adapter ArmorPoint 1738-AENTR Adapter ArmorBlock 1732E-IB16M12R 1732E-IB16M12DR 1732E-OB16M12R 1732E-OB16M12DR 1732E-8X8M12DR 1732E-16CFGM12R 1732E-IB16M12SOEDR 1732E-IB8M8SOER 1732E-OB8M8SOR 1732E-8CFGM8R 16 point 24Vdc input With Diagnostics 16 point 0.5A 24Vdc output With Diagnostics 8 Inputs and 8 Outputs 16 Inputs or Outputs Sequence of Events Sequence of Events Scheduled Events 16 configurable Copyright 2011 Rockwell Automation, Inc. All rights reserved.

14 New DIO Products Update 1. EtherNet/IP Embedded Switch Technology 2. New Product Update 1794 Flex 3. On-Machine Technology 4. New Product Update 1732 Quick Connect 5. New Product Update 1732 Slim ArmorBlock Copyright 2011 Rockwell Automation, Inc. All rights reserved. 14

15 1794-AENTR and 1794-AENTRXT 1794-AENTR Dual Port EtherNet/IP Adapter with embedded switches Connect up to 8 FLEX I/O modules per adapter module Support Daisy Chain and Device Level Ring (DLR) topologies provides a level of communication redundancy that enhances product availability also reduces and simplifies network wiring AENTRXT Extreme environment version Conformal Coated Operates at -25C to 70C Dimension 87.4H x 94W x 92D mm (same as 1794-ACNR Series D) (Confidential For Internal Use Only) 15

16 1794-AENTR and 1794-AENTRXT 1794-AENTR Dual Port EtherNet/IP Adapter with embedded switches Connect up to 8 FLEX I/O modules per adapter module Support Daisy Chain and Device Level Ring (DLR) topologies provides a level of communication redundancy that enhances product availability also reduces and simplifies network wiring AENTRXT Extreme environment version Conformal Coated Operates at -25C to 70C Requirement on RSLogix 5000/ RSLinx RSLogix5000 V20 and higher RSLinx V 2.58 and higher Certification CE, culus, Ctick, RoHS Functional Safety (SIL2) Marine certification Target AFC date Feb 2012 (Confidential For Internal Use Only) 16

17 Features Comparison between 1794-AENTR & 1794-AENT DHCP covers all capabilities of BOOTP when being used for acquiring IP address. The DNS client feature that we are talking about is the DNS-DHCP update, the firmware itself is supporting the DNS-DHCP DHCP update but the latest t ODVA has removed this requirement. The 1794-AENTR Embedded Web Server followed the RA Embedded Web Server Functional Spec and Web Style Guide 1794-AENTR provide better network performance and robust to network attack vulnerability 17 Copyright 2011 Rockwell

18 1794-AENTR Profiles in RSLogix AENTR and 1794-AENTRXT share the same profile in RSLogix 5000 (RSLogix 5000 V20 or later) IP Settings & Configuration Port configurations and Port Diagnostics Network topology used and network status 18 Copyright 2011 Rockwell

19 1794-AENTR Embedded Webpages The 1794-AENTR Embedded Webpages provide Diagnostics and Configuration information for the adapter Four diagnostic pages Diagnostic Overview Network Settings Ethernet Statistics I/O Connections Three configuration pages Identity Network Configuration Services Alternative configuration tool for Ethernet Port and IP Settings 19 Copyright 2011 Rockwell

20 New DIO Products Update 1. EtherNet/IP Embedded Switch Technology 2. New Product Update 1794 Flex 3. On-Machine Technology 4. New Product Update 1732 Quick Connect 5. New Product Update 1732 Slim ArmorBlock Copyright 2011 Rockwell Automation, Inc. All rights reserved. 20

21 Let me tell you about On-Machine DIO On-Machine DIO is built to install anywhere on the machine without the needs of metal enclosure as it is tough enough IP67! What that means is 1) Lower hardware costs 2) Lower wiring installation costs 3) less error prone wiring connection via standard M8 /M12 connectors What that means to machine builder 1) Lower costs 2) Faster Time-to market for their machine (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 21

22 On Machine DIO Catalogues Our IP67 catalogues: Modular 1738 ArmorPoint Block 1732 ArmorBlock 1732-PP001G-EN-P (Product Profile) 1738-PP001F-EN-P (Product Profile) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 22

23 New DIO Products Update 1. EtherNet/IP Embedded Switch Technology 2. New Product Update 1794 Flex 3. On-Machine Technology 4. New Product Update 1732 Quick Connect 5. New Product Update 1732 Slim ArmorBlock Copyright 2011 Rockwell Automation, Inc. All rights reserved. 23

24 Customers issues with existing offerings I wish I have a automatic tool-changer operation as it is too laborious and time consuming to change the required toolset manually especially we have to build many different products on the same production line Customers Desire Outcome Complete Automated tool-changer operation Reduce downtime and increase productivity Challenges Require instant Power-up and connectivity upon engagement (Confidential For Internal Use Only) 24

25 IP67 Products Quick Connect a) What is QuickConnect? Customers Scenario Require to produce different variations on same line Tool-Changer Disengaging and re-engaging toolset can be time-consuming and laborious. Click here for Video Clip 25 (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved.

26 Customers Applications Automotive Body Shop Manufacturing Process - Welding Application - Frame Application (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 26

27 1732 ArmorBlock New Products 1) 3 New 1732E QuickConnect (QC) Digital Modules 1) 1732E-12X4M12QCDR12X4M12QCDR 2) 1732E-16CFGM12QCR 3) 1732E-16CFGM12QCWR Quick Connect (QC) is an added functionality of EtherNet/IP which allows connection within 500ms between the controller and the ArmorBlock I/O modules. We are the first in the market with this capability. Key Features: I/O Dedicated or Self-configurable Channel level diagnostics Non-Volatile Data Memory for storage block specific data such as Tooling ID or counter value etc. (Key Differentiator) Daisy chain of Aux Power (Up to 10A) Built in Ethernet switch, supporting DLR Available now ( List price: USD ) (Confidential For Internal Use Only) 27

28 New DIO Products Update 1. EtherNet/IP Embedded Switch Technology 2. New Product Update 1794 Flex 3. On-Machine Technology 4. New Product Update 1732 Quick Connect 5. New Product Update 1732 Slim ArmorBlock Copyright 2011 Rockwell Automation, Inc. All rights reserved. 28

29 Customers issues with existing offerings For Packing and Material Sorter Applications: It is very costly to have a high rate of Good Product rejects due to synchronization issue Due to network latency, we cannot deploy DIO in high speed product reject station For Motion applications: It is always challenging to update and synchronize all our Motion axis positions at high speed due to network latency It is always time consuming and error-prone to link up all the registration inputs with all the drives for monitoring all the axes globally. For First Fault Monitoring: It is very time consuming to identify the root cause of the downtime as the first fault usually triggers a flood of other inter-related machine faults during stoppage? (Confidential For Internal Use Only) 29

30 1732 ArmorBlock New Products 1) 3 New 1732E Slim ArmorBlock Digital Modules 1732E-8CFGM8R 8 I/O Digital configurable M8 connectors Dual EtherNet/IP Ports 1732E-IB8M8SOER 8 CIP Syn Sequence-of-Events Input module Inputs are time-stamped 1732E-OB8M8SR 8 CIP Syn Scheduled Output sourcing module Outputs are updated at a specific schedule time Estimated AFC Jan 2012 (Confidential For Internal Use Only) 30

31 1) Packing and Material Sorter Application a) What is Time-Based Control? Customers Scenario Require faster response time for its output at sorting station Network Latency Challenge Challenges Require fast processing response time within the block Solution SOE Input (Time-stamping module) + Scheduled Output module dl Accuracy within 100 microsecond (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 31

32 Time-Based Control (SOE + Scheduled Output) Application Example:100 microsecond accuracy 1732E-IB8SOER module spots a bad part. TIME sent to Processor Inspection Sensor Axis 1 Axis 2 Eject TIME sent to Output module 1732E-OB8M8SR Output module Axis E-OB8M8SR Scheduled Output Module Rejects bad part Rejection Station Processor computes when bad part will be at ejection station Time-based control (Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved. 32

33 2) Motion Application Ease of installation for Global Position Registration functionality (SOE Module) Taking up too much time to connect all the Registration inputs to the drives for global monitoring and wiring can be messy for conventional method New method with SOE module 1 wiring for time-stamp with motion planner to calculate actual axis position (Less installation time and easier to debug) Higher resolution of output control for more precise control and synchronization (Scheduled Output Module) Existing MAOC updates output from 2 to 10 milliseconds which is too slow for my motion applications. New method with Scheduled Output module Designed to work in conjunction with the MAOC motion instruction to provide position-based output control in 100 microseconds. (Confidential For Internal Use Only) 33

34 3) First Fault Monitoring Reduce the amount of time for root cause identification with SOE inputs for First Fault failure with an accuracy of 100 microseconds. (Confidential For Internal Use Only) 34

35 Copyright 2011 Rockwell Automation, Inc. All rights reserved. Thank you!