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Quick Manufacturing Tutorial This tutorial will guide you through the steps to draw a simple map, perform common calculations, and plot charts using the Quick Manufacturing stencil.

1 Quick Manufacturing Tutorial This tutorial will guide you through the steps to draw a simple map, perform common calculations, and plot charts using the Quick Manufacturing stencil. A A A4 Spring Steel s Machine and form caliper springs A Springs A A A7 A9 A Machine A4 olish A6 Assemble A8 ackage A Casting s Machined s olished s Cutters Boxes Viewing/printing evsm Tutorial: This tutorial is designed for two page layout. If printing, you will need double-sided print. For on-screen viewing, save the DF file to your C and then open it in Acrobat Reader (not in a web browser). In the Acrobat menus, click View>age Display", make sure Show Cover age in Two age View is checked and then select "Two age View. Copyright 6 The evsm Group, All Rights Reserved

2 Step : Start evsm On your Desktop, click the Start evsm icon. If you see a message like this, you must Enable macros. 4 Click Trust all from publisher to avoid the security notice in future. Click to enable macros. Copyright 6 The evsm Group, All Rights Reserved

4 The evsm Environment evsm adds this toolbar to Visio as well as the stencils on the left and right. If the evsm toolbar disconnects, click File>Save As and save the file, close the file, then re-open it. This tip can used for other crashes in evsm. A new map is initiated by selecting your application area from the "Open" button. Only the stencils required for your selected application area will open on the left side. The left hand side has the Quick evsm stencils which are optimized for specific application areas such as manufacturing vs office vs healthcare. The Quick stencils contain macro shapes which are often collections of individual evsm shapes with pre-built names, units, equations, and other properties. A Visio file can have multiple pages which are accessed with these tabs. Each page gets locked to a chosen evsm application and then not be used for other applications. Copyright 6 The evsm Group, All Rights Reserved

Hover over each button in the evsm Toolbar to learn what it does. Detailed help and tutorials are available at the evsm help site which can be accessed via this button.

5 Hover over each button in the evsm Toolbar to learn what it does. Detailed help and tutorials are available at the evsm help site which can be accessed via this button. The right side has two stencils. The main evsm stencil, showing the evsm version number, and the evsm Extras stencil which is just a subset of the main stencil to help new users. Copyright 6 The evsm Group, All Rights Reserved

6 Step : Learn evsm Basics Avoid re-sizing evsm shapes. Instead grow the drawing page when needed. To resize the page, hold down the Ctrl key, and then drag any page edge to the required size. This method works on all four edges of the page. 4 Save your Visio file and then insert a new page via the rightmouse menus on the page-tabs. VSM Quick_eVSM Copyright 6 The evsm Group, All Rights Reserved

7 Blue icons in the main stencil represent families of shapes. Drag out the Transport icon. Use the shape s right-mouse menus to turn it into a car Zooming: -Ctrl + Shift = Drag Zoom Options -Whole page view in Visio /7: Ctrl + W -Whole page view in Visio /: Ctrl + Shift + W Copyright 6 The evsm Group, All Rights Reserved

Quick Mfg Stencils Overview Quick Manufacturing has three stencils.

Data shapes can later be added automatically via right mouse button menus.

manufacturing. Includes the full set of add-on (yellow icons) calculations.

8 Quick Mfg Stencils Overview Quick Manufacturing has three stencils. Sketch Mfg The Sketch stencil allows you to capture the value stream flow with no data shapes. Data shapes can later be added automatically via right mouse button menus. Quick Mfg Quick Mfg LT The full Quick stencil contains all of the macro shapes available in Quick manufacturing. Includes the full set of add-on (yellow icons) calculations. The LT stencil contains all the flow shapes but only a small subset of the add-on (yellow icons) calculations. Great for new users and for users who don t need the advanced calculations. Copyright 6 The evsm Group, All Rights Reserved

9 Quick Stencil Icon Colors Below is an overview of the Quick Mfg stencil shapes. **DRAG RED SHAES OUT FIRST** Green icons represent Centers Yellow icons are additional add-on calculations to add to Centers White icons represent Summary Centers urple icons are the graphs and other charts Copyright 6 The evsm Group, All Rights Reserved

Step : Using the wall map sketcher Often value stream maps are started on walls or paper. Converting a hand-drawn map can be tedious and error prone.

This page shows how the evsm Wall Map function can help with this. You can use a picture of any map to learn this step, if you don t have one, download a copy from: http://www.evsm.com/wallmap Click the Wall Map button in the toolbar to import a wall map picture into evsm.

10 Step : Using the wall map sketcher Often value stream maps are started on walls or paper. Converting a hand-drawn map can be tedious and error prone. An easy way to handle this is to take a clear picture of the map, import it into evsm and then draw the electronic map, directly on to of the picture. This page shows how the evsm Wall Map function can help with this. You can use a picture of any map to learn this step, if you don t have one, download a copy from: Click the Wall Map button in the toolbar to import a wall map picture into evsm. Wall Map Click the Insert Wall Map button to browse for the image on your computer. Trace a rectangle over any one process box to scale the picture. 4 Click Done when finished. Copyright 6 The evsm Group, All Rights Reserved

11 Map visibility can be switched on/off and transparency can be set in this form as well. 6 Click OK to start sketching over the picture. 7 Delete the wall picture. Click the Wall Map button again to bring up the form. Copyright 6 The evsm Group, All Rights Reserved

The Manufacturing stencils will open on the left.

12 Step 4: Initiate the map for Quick Manufacturing LT Click the Open button in the evsm toolbar. Select Manufacturing, and click Open. The Manufacturing stencils will open on the left. For this tutorial, use the Quick Mfg LT. Copyright 6 The evsm Group, All Rights Reserved

evsm Data QuickMfg 8... Step 4B: Initiate the map for Quick Manufacturing LT Center Time Center Drag out the two red icons first. This is very important!

14 evsm Data QuickMfg 8... Step 4B: Initiate the map for Quick Manufacturing LT Center Time Center Drag out the two red icons first. This is very important! to US Units and click OK. 6 Enter available hours per week here. This is actual work hours after subtracting break time. Year Units 7 day Copyright 6 The evsm Group, All Rights Reserved

15 A all Align all new shapes to the grid as you drop them. Share Effective 4 Enter customer demand here. Leave fields alone. They will be calculated automatically. Copyright 6 The evsm Group, All Rights Reserved

evsm Data QuickMfg 8... Step : Adding Custom Unit Converters Click the NUM button in the toolbar. NUM 4 Click the New Unit button, type, and click OK. Create another unit named and click OK.

16 evsm Data QuickMfg 8... Step : Adding Custom Unit Converters Click the NUM button in the toolbar. NUM 4 Click the New Unit button, type, and click OK. Create another unit named and click OK. Double-click each field to match the appropriate units converters. Drag out two Units Converter shapes from the Quick Extras stencil and glue to the existing Time Center. Units 7 Year day Double-click the bottom field to change to. Copyright 6 The evsm Group, All Rights Reserved

NUM Visibility of a unit converter can be switched on

18 Unit Converters Usage s/s, s/s units converters are hidden Made visible through NUM button in the toolbar NUM Visibility of a unit converter can be switched on or off. Copyright 6 The evsm Group, All Rights Reserved

Unit families eliminate errors when changing units Only Time units will appear when double-clicking on s to change to s If desired unit does not appear: o Create a new unit -- OR -- o lace a units

19 Unit families eliminate errors when changing units Only Time units will appear when double-clicking on s to change to s If desired unit does not appear: o Create a new unit -- OR -- o lace a units converter on map Use NUM button in toolbar to create the new unit New unit will require units converter to connect default unit to new unit 6 New unit will appear in Select Unit window when double-click unit (family) NUM If desired unit was in the NUM, add a units converter to the map Built-in error proofing to prevent incompatible units Copyright 6 The evsm Group, All Rights Reserved

20 evsm Data QuickMfg 8... Step 6: Draw the flow The green shapes are called Centers. Use the centers to represent the flow. Activity Center 4 Operation Tag number may not match with your screen. This is OK, this will be handled later. Center A A rocess Type xx x.xx Remember to align all new shapes to the grid as you drop them. OEE ercent If the Value and Non Value timeline is not lined up, use the Align Timeline command in the right-mouse button menu. Year Units 7 day Copyright 6 The evsm Group, All Rights Reserved

22 Working with the timeline Shift the entire timeline up or down, use Select Timeline in the right-mouse menu If that option doesn t appear in the menu, make sure you have the entire VA or NVA shape selected and try again Align Timeline function also in the right-mouse menu will create the ladder timeline for you if the VA and NVA shapes are not correctly aligned, as shown below Disable Flying Connector Select Timeline Align Timeline Copyright 6 The evsm Group, All Rights Reserved

24 evsm Data QuickMfg 8... Step 7: Complete the flow and enter data A If text does not fit, avoid resizing evsm shapes. Instead, make the font smaller. A Spring Steel s Machine and form caliper springs 4 A Springs OEE ercent Check to make sure you have the appropriate units. If not, double-click the unit to change it. A A A Machine A4 olish Casting s Machined s OEE ercent OEE ercent Year Units 7 day Copyright 6 The evsm Group, All Rights Reserved

25 Complete as shown below, including annotation, data values, and units. A all Share Effective A7 A9 A6 Assemble A8 ackage A olished s Cutters Boxes 7 OEE ercent OEE ercent Copyright 6 The evsm Group, All Rights Reserved

26 Fractional Units Fractional units makes specifying and computing demand quantities or production times easier rovides better control of data entry and display Fractional units changed like any other unit on map using the NUM button in the toolbar Copyright 6 The evsm Group, All Rights Reserved

27 Data Entry Hints A A4 Type xx rocess x.xx OEE ercent Input values with a default x.xx are mandatory and require a numeric value otherwise the map will not solve Little s Law: Wait Time (Non-Value ) = / When entering data use tab key to go to next NVU Non-Value and Value ladders are already glued to Activity Center and Center, respectively The standard NVUs on an Activity Center are required for calculations and MUST NOT be deleted Copyright 6 The evsm Group, All Rights Reserved

28 evsm Data QuickMfg 8... Step 8: Add Arrows from Main Stencil A A Machine and form caliper springs A Spring Steel s Springs 4 OEE ercent Glue all arrows at both ends. A A A Machine A4 olish Casting s Machined s OEE ercent OEE ercent Year Units 7 day Copyright 6 The evsm Group, All Rights Reserved

29 A all Use the right mouse button menu of the arrows to turn into a ush arrow. Share Effective A7 A9 A6 Assemble A8 ackage A olished s Cutters Boxes 7 OEE ercent OEE ercent Drag the arrows from the Main stencil on the right. Copyright 6 The evsm Group, All Rights Reserved

30 evsm Data QuickMfg 8... Step 9: Add Transport shapes A A Machine and form caliper springs A Spring Steel s Springs 4 OEE ercent A A A Machine A4 olish Casting s Machined s OEE ercent OEE ercent Year Units 7 day Copyright 6 The evsm Group, All Rights Reserved

31 A all Use the right mouse button menu to change the shape to have No Frame and switch into a Train icon. Share Effective Glue transport shape to arrow. A7 A9 A6 Assemble A8 ackage A olished s Cutters Boxes 7 OEE ercent OEE ercent Copyright 6 The evsm Group, All Rights Reserved

32 Transport, Transmit, and Flow Shapes Transport, Transmit, and Flow Shapes now have text box framed to allow data values to be added if needed If data is added to shape, an Operation Tag and ath Locator needs to be added To remove frame, right-click on shape and select Frame Icon Frame All Frame Icon No Frame Frame All (Default) Frame Icon No Frame Use Text Block tool to move text Copyright 6 The evsm Group, All Rights Reserved

33 Blue Stack Shapes Blue icon stack has other shapes to choose Right-click on shape and select desired shapes Use the Stack Help button in the toolbar to see complete list of shapes in a stack after selecting a blue or green stack icon from a stencil Change Shapes By Foot Color Flags Computer Database Electronic Document Fax Instant Message Light Signal Meeting ager hone ost rint Sound Signal Spreadsheet Tube Carrier Wall LCD Web Form Whiteboard Copyright 6 The evsm Group, All Rights Reserved

34 evsm Data QuickMfg 8... Step : Sequence Arrows A Click the Sequence button. Sequence A Spring Steel s Machine and form caliper springs A Springs 4 OEE ercent Sequence arrows are needed for upstream and downstream calculations. To add them, hold down the SHIFT key and select the green shapes in the order shown here. A A A A Casting s B Machine A4 C Machined s D olish OEE ercent OEE ercent Year Units 7 day Copyright 6 The evsm Group, All Rights Reserved

36 Sequence Arrows Sequence rovide a means of generating tag numbers in upstream to downstream sequence (using the Tag button) Tag rovide a means of generating path numbers that comprehend all of the paths on the map (using the ath button) ath Are the basis for upstream/downstream calculations in the built-in evsm equations Sequence arrows can be added for a few centers at a time or in a continuous path. Copyright 6 The evsm Group, All Rights Reserved

38 evsm Data QuickMfg 8... Step : Sequence ath A A A Spring Steel s Machine and form caliper springs B A C Springs 4 For the second path, hold the SHIFT key and select the green shapes A to D in the order shown. Then click the Sequence button. OEE ercent A A A Machine A4 olish Casting s Machined s OEE ercent OEE ercent Year Units 7 day Copyright 6 The evsm Group, All Rights Reserved

39 A all Share Effective The sequence arrows are now connecting path one. A7 A9 A6 D Assemble A8 ackage A olished s Cutters Boxes 7 OEE ercent OEE ercent Copyright 6 The evsm Group, All Rights Reserved

40 evsm Data QuickMfg 8... Step : Use ath to Generate ath ID s based on Sequence Arrows A A Machine and form caliper springs A Spring Steel s Springs 4 OEE ercent Click ath to automatically generate ath numbers based on Sequence arrows. The path numbers on your map might not exactly match the ones on this example, and that is okay. ath Click Tag again to re-order the tags based on the new sequence arrows. Tag A A7 A4 Machine A6 olish Casting s Machined s OEE ercent OEE ercent Year Units 7 day Copyright 6 The evsm Group, All Rights Reserved

41 The sequence arrows are now connecting path one and two. 4 Sequence arrow visibility can be switched On/Off with the Show Seq button. Try it. Show Seq. A all Share Effective These ath tags are used to specify paths. # implies that the shape is on paths. If you d like to see the path numbers the shape is on, right click and select Show paths on Center. This will display all the path numbers the shape is on just above the path tag. A9 # A # A8 Assemble A # ackage A # olished s Cutters Boxes 7 OEE ercent OEE ercent Copyright 6 The evsm Group, All Rights Reserved

42 ath List A Operation Tag rocess ath List ath List: The ath List is used to identify a path that an activity (or other shape able to be tagged) belongs to. The shape is glued above the top right corner of the shape. An activity can belong to no paths, one or more, or all paths. The benefit of assigning path numbers to activities is that the associated activity variables (like NVA time) can be summed up across the map in a path specific sense. After you have used the ath function, the ath List will appear as either of the following: All The center is on all paths 6 The center is only on path 6 #4 The center is on 4 different paths Right clicking on the ath List shape will pull up a menu to display all the path numbers on each center/page, or to hide all paths on each center or for the whole page., # :4 #4 The, indicates that this center is on paths and The :4 indicates that this center is on paths through 4 (,,, 4) Using the Select Shapes with aths option will highlight all shapes on the map that have those specific path numbers. Copyright 6 The evsm Group, All Rights Reserved

43 Operation Tags Operation Tags: rovides short name for process step Identifies process step to Excel for calculations Defines the order in which data is plotted on charts Operation Tags MUST be -alpha and 4-numeric characters (ie: A) Are typically assigned using the Tag button and AFTER sequence arrows have been applied Copyright 6 The evsm Group, All Rights Reserved

evsm Data QuickMfg 8... Step : Time Summary by ath Drag out two Time Summary Centers. Z Time Summary Lead Time Double-click to change this path filter to using the ath Filter Manager.

44 evsm Data QuickMfg 8... Step : Time Summary by ath Drag out two Time Summary Centers. Z Time Summary Lead Time Double-click to change this path filter to using the ath Filter Manager. A6 A7 Machine and form caliper springs A8 Total Value Value ercent Takt Time Total Cycle Time Z Time Summary Lead Time Total Value Value ercent Takt Time Total Cycle Time Spring Steel s Double-click to change this path ID to. 4 4 OEE ercent Double-click to change both units to on each Time Summary. Springs A A4 A Machine A olish Casting s Machined s OEE ercent OEE ercent Year Units 7 day Copyright 6 The evsm Group, All Rights Reserved

46 evsm Data QuickMfg 8... Step 4: erform Calculations Z Time Summary Lead Time.8 A6 A7 Machine and form caliper springs A8 Total Value Value ercent Takt Time Total Cycle Time Spring Steel s Springs Z Time Summary OEE ercent. Lead Time 8.6 Total Value Value ercent Takt Time Total Cycle Time When complete, note that all blue values show calculated results.7 A A4 A Machine A olish Casting s. Machined s OEE ercent OEE ercent Units 7 Year day 4 Double-click the unit if you would like to change it to minutes, or any other time measure. Copyright 6 The evsm Group, All Rights Reserved

47 Click the Check button and fix any problems flagged. Check A all Click the Solve button to calculate. Solve Share Effective. A9 # A # A Assemble A # ackage A # olished s. Cutters. Boxes 7.. OEE ercent OEE ercent Copyright 6 The evsm Group, All Rights Reserved

48 First Check then Solve Users should first Check and then Solve the map. Check Button Check erforms comprehensive model checking Fixes obvious problem rovides list of outstanding issues Solve Button Solve erforms basic model checking Stops if there is any obvious issues like missing data values Solves the built-in equations and puts the results on the map Exports data to an Excel spreadsheet Copyright 6 The evsm Group, All Rights Reserved

50 evsm Data QuickMfg 8... Step : Add Takt Time Chart Z Time Summary Lead Time.8 A6 A7 Machine and form caliper springs A8 Total Value Value ercent Takt Time Total Cycle Time Drag out CT/TT Z Chart icon Time Summary Spring Steel s CT / TT Chart OEE ercent. Springs Lead Time Total Value Value ercent Takt Time Total Cycle Time Use the right mouse.7 button menu of chart icon and select lot Chart 44. A A4 A Machine A olish Casting s. Machined s. CT / TT Chart OEE ercent OEE ercent Year Units 7 day Copyright 6 The evsm Group, All Rights Reserved

51 7 / Takt Time Chart A all 6 / 4 Activity Takt Time Share Effective. er Unit A A4 A7 A9 A Machine olish Machine and form ca.. Assemble ackage Legend A9 # A # A Assemble A # ackage A # olished s. Cutters. Boxes 7.. OEE ercent OEE ercent Copyright 6 The evsm Group, All Rights Reserved

52 evsm Data QuickMfg 8... Step 6: Try Add-on Calculations: OEE, Scrap, Activity Time Z Time Summary Lead Time.8 A6 A7 Machine and form caliper springs A8 Total Value Value ercent Takt Time Total Cycle Time Spring Steel s Springs Z Time Summary OEE ercent 8. ercent 8 Lead Time 8.6 Scrap ercent Total Value Value ercent Takt Time Total Cycle Time Stations. Run Solve and note the changes in the chart. 44. Solve Stn.7 A A4 Activity Center A Machine A olish Casting s. Machined s. Activity OEE Direct Activity Scrap Activity Stations 88.. OEE ercent 9. ercent 9 Scrap ercent OEE ercent 9. ercent Stations 9 Stn Stations Stn Activity Time 8 Activity Time... Double-click to change to /.. Copyright 6 The evsm Group, All Rights Reserved

53 Year Units 7 day A all 4. 4 / Takt Time Chart /.... CT / TT Chart Activity Takt Time er Unit OEE Remainder Loss Scrap Loss Share Effective. A A4 A7 A9 A Legend Machine olish Machine and form ca.. Assemble ackage A9 # A # A Assemble A # ackage A # olished s. Cutters. Boxes OEE ercent 8. ercent 8 Scrap ercent Stations Stn OEE ercent 9. ercent Activity Time Drag out the appropriate add-ons.8 for each center. Be sure to glue the add-ons to. the center.. Copyright 6 The evsm Group, All Rights Reserved

54 evsm Data QuickMfg 8... Step 7: Hide/Show Variables Click the Views button in the toolbar. Views Z Time Summary Lead Time.8 A6 A7 Machine and form caliper springs A8 Total Value Value ercent Takt Time Total Cycle Time Spring Steel s Springs Z Time Summary Lead Time Total Value Value ercent Takt Time Total Cycle Time OEE ercent 8. Stations ercent Scrap ercent 8 Stn A A4 A Machine A olish Casting s. Machined s OEE ercent 9. OEE ercent Stations Stn Stations Stn Scrap ercent Activity Time ercent 8 9 ercent Copyright 6 The evsm Group, All Rights Reserved

Year Units 7 day A all Share Effective Check the visibility box.. Check the visibility box and click OK. A9 # A # A Assemble A # ackage A # olished s. Cutters. Boxes 7. 4.. 9. 4. OEE ercent 8.

55 Year Units 7 day A all Share Effective Check the visibility box.. Check the visibility box and click OK. A9 # A # A Assemble A # ackage A # olished s. Cutters. Boxes OEE ercent 8. Stations Scrap ercent ercent Stn 7.7. Now that the and variables are visible, fill in the data values for and.8 click the Solve button. Solve OEE ercent 9. Activity Time ercent Make sure the correct unit is selected for each center Copyright 6 The evsm Group, All Rights Reserved

56 evsm Data QuickMfg 8... Step 8: lot Lead Time Chart Z Time Summary Lead Time Total Value Value ercent Takt Time Total Drag Cycle out 7. Lead Time Time Chart icon. Z Time Summary Lead Time Total Value Value ercent Takt Time Total Cycle Time A6 Spring Steel s. 6. all Lead Time A7 Machine and form caliper springs OEE ercent 8. Stations ercent Scrap ercent 8 A8 Springs Use the right mouse Stn button menu of chart icon and select lot Ladder Chart 44. Lead Time Chart A Casting s A. Machine for the two paths match Machined s. A A4 See how the lead times olish the Time Summaries Lead Time Summary OEE ercent 9. Scrap ercent OEE ercent A A A A A Casting s Stations Machined s Stn olished s Cutters Stations Boxes Stn A6 Spring Steel s A7 Machine and form caliper springs Activity Time A8 ercent A Springs Cutters A Boxes ercent Copyright 6 The evsm Group, All Rights Reserved

57 Year Units 7 day A all Share Effective. A9 # A # A Assemble A # ackage A # olished s. Cutters. Boxes OEE ercent 8. Stations Scrap ercent ercent Legend Non Value Value Stn OEE ercent 9. Activity Time ercent Copyright 6 The evsm Group, All Rights Reserved

58 evsm Data QuickMfg 8... Step 9: Modeling Z Time Summary Lead Time.8 A6 A7 Machine and form caliper springs A8 Total Value Value ercent Takt Time Total Cycle Time Spring Steel s Springs Z Time Summary Lead Time Total Value Value ercent Takt Time Total Cycle Time OEE ercent 8. Stations ercent Scrap ercent 8 Stn Center A A4 A Machine A olish Casting s. Machined s OEE ercent 9. OEE ercent Stations Stn Stations Stn Scrap ercent Activity Time ercent 8 9 ercent Copyright 6 The evsm Group, All Rights Reserved

59 Year Units 7 day Drag out the Center from the Quick Mfg stencil and enter the data. Right-click the center to change into a Machine. A all Share Effective. A4 Operator Quantity Time Rate all RQ Utilization A Machine Quantity Time Rate 4 all RQ Utilization A9 # A # A Assemble A # ackage A # olished s. Cutters. Boxes OEE ercent 8. OEE ercent 9. Stations Scrap ercent ercent Stn Activity Time ercent Copyright 6 The evsm Group, All Rights Reserved

60 evsm Data QuickMfg 8... Step : Adding ipes Z Time Summary Lead Time.8 A6 A7 Machine and form caliper springs A8 Total Value Value ercent Takt Time Total Cycle Time Spring Steel s Springs Z Time Summary Lead Time Total Value Value ercent Takt Time Total Cycle Time OEE ercent Add Stations ipes for the Stn appropriate Scrap ercent Centers to Activity Centers. Make sure the 8 ercent correct unit is changed for the data on the ipe..7 T 44. A A4 A Machine A olish Casting s. Machined s OEE ercent 9. OEE ercent Stations Stn Stations Stn Scrap ercent Activity Time ercent 8 9 ercent Copyright 6 The evsm Group, All Rights Reserved

61 Year Units 7 day A all Share A A Machine all Effective. A4 Operator Quantity Time Rate all RQ Utilization T T A9 # Quantity Time Rate 4 RQ Utilization To add ipes, hold down the SHIFT key and select the Center and then the Activity that it is being piped into, then click the ipe button. A # ipe A B Assemble A # ackage A # olished s. Cutters. Boxes OEE ercent 8. OEE ercent 9. Stations Scrap ercent ercent Stn Activity Time ercent Copyright 6 The evsm Group, All Rights Reserved

62 evsm Data QuickMfg 8... Step : Balance Chart Z Time Summary Lead Time.8 A6 A7 Machine and form caliper springs A8 Total Value Value ercent Takt Time Total Cycle Time Spring Steel s Springs Z Time Summary Lead Time Total Value Value ercent Takt Time Total Cycle Time Click the Solve button OEE ercent 8. Stations ercent to update the new calculations. Scrap ercent 44. Solve Stn.7 T Balance Chart A A Machine A A4 olish Casting s. Machined s Drag out the Balance Chart shape. Balance OEE ercent 9. Stations Scrap ercent Activity Time ercent Use the right mouse 4. button menu of chart icon Stn and select lot 8 9 Chart OEE ercent 9. Stations ercent Stn.... Copyright 6 The evsm Group, All Rights Reserved

63 Balance Chart Units 7 Year day / Assemble A all Operator olish A4 Assemble Machine A Effective Time Usage T Legend A Machine all Share Effective. A4 Operator Quantity Time Rate.4 8 all RQ Utilization T T Quantity Time Rate RQ Utilization A9 # A # A Assemble A # ackage A # olished s. Cutters. Boxes OEE ercent 8. OEE ercent 9. Stations Scrap ercent ercent Stn Activity Time ercent Copyright 6 The evsm Group, All Rights Reserved

64 evsm Data QuickMfg 8... Step : Kaizen Improvements Z Time Summary Lead Time.8 A6 A7 Machine and form caliper springs A8 Total Value Value ercent Takt Time Total Cycle Time Spring Steel s Springs Z Time Summary Lead Time Total Value Value ercent Takt Time Total Cycle Time OEE ercent 8. Stations ercent Scrap ercent 8 Stn T A A4 A Machine A olish Casting s. Machined s Excessive capital tied up in raw materials inventory 88.. OEE ercent 9. Stations Scrap ercent. Stn Activity Time 8 9 Right click kaizen and ercent select Edit 4. Kaizen. Add relevant information in the Kaizen. roperties form, such as Impact and Ease of Implementation values OEE ercent 9. Stations ercent Stn Copyright 6 The evsm Group, All Rights Reserved

65 Year Units 7 day Click the Kaizen Export button in the toolbar to create a kaizen report in Excel. Kaizen Export A all Share Effective. A Machine all A4 Operator Quantity Time Rate.4 8 all RQ Utilization T T Assemble process is a bottleneck because of low OEE and high scrap Quantity Time Rate RQ Utilization A olished s A9 #. Assemble A Cutters # A #. Drag out Kaizen starbursts from the ackage A Quick Extras stencil. Boxes # OEE ercent 8. OEE ercent 9. Stations Scrap ercent ercent Stn Activity Time ercent Copyright 6 The evsm Group, All Rights Reserved

66 evsm Data QuickMfg 8... Step : Kaizen Impact Matrix Z Time Summary Lead Time Kaizen Impact Matrix.8 A6 A7 Machine and form caliper springs A8 4 Total Value Value ercent Takt Time Total Cycle Time Spring Steel s Springs Impact On Value Z Time Summary Lead Time Total Value Value ercent Takt Time Total Cycle Time OEE ercent 8. Stations ercent Scrap ercent 8 Stn.7 T 44. A A4 A Machine A olish Casting s. Machined s OEE ercent 9. Stations Stn Scrap ercent Activity Time ercent Excessive capital tied up in raw materials inventory Ease Of Implementation OEE ercent 9. Stations ercent Stn.... Kaizen Data Copyright 6 The evsm Group, All Rights Reserved

67 Year Units 7 day Drag out the Kaizen Impact Matrix and right-click to plot. Kaizen Impact Matrix A all Share Effective. A Machine all A4 Operator Quantity Time Rate.4 8 all RQ Utilization T T Assemble process is a bottleneck because of low OEE and high scrap Quantity Time Rate RQ Utilization A9 # A # A Assemble A # ackage A # olished s. Cutters. Boxes OEE ercent 8. OEE ercent 9. Stations Scrap ercent ercent Stn Activity Time ercent Copyright 6 The evsm Group, All Rights Reserved

Copyright 2016 The evsm Group, All Rights Reserved. Deny. Approve. Customer Incoming Demand. Create Technical Proposal. Qty=50. Create Review Package

Copyright 2016 The evsm Group, All Rights Reserved. Deny. Approve. Customer Incoming Demand. Create Technical Proposal. Qty=50. Create Review Package Quick Transactional Pro Tutorial This tutorial will guide you through the steps to draw a simple map, perform common calculations, and plot charts using the Quick Transactional Pro stencil. Z Customer