TR7700QI SERIES AUTOMATED OPTICAL INSPECTION

Transcription

1 TR7700QI SERIES AUTOMATED OPTICAL INSPECTION

2 TR7700QI F E A T U R E S Defects TR7700QI High Precision 3D AOI The TR7700QI 3D AOI combines the latest of 2D and 3D technologies based on digital quad fringe pattern projection to revolutionize PCB assembly inspection. Maximum Precision with Stop-and-Go Imaging Extra Components Lifted Components Advanced 3D profile measurement utilizing digital adaptive fringe pattern projection ensures that components up to 20 mm high can be inspected with maximum precision. TR7700QI s industry-leading inspection range covers everything from microscopic chips to large, automotive parts without any blind spots, ideal for high mix, high volume production. Quad Digital Fringe Projectors (DLP) The versatile 3D digital fringe pattern technology covers a huge inspection range with great accuracy, revealing even the smallest coplanarity defects and solder joint issues. Up to 4 digital projectors help ensure shadow-free inspection of all components, and adaptive fringe patterns enhance inspection detail for both large and small components. Metal-cased Reflective Components IC Lead Inspection Utilizing real 2D + 3D Technologies Efficiently Reveals Lifted Leads Bridging Skew No Solder Lifted Lead 3D inspection profile can reveal IC coplanarity defects and check IC polarity Wide DOF And Adaptive 3D Range The new generation optical solution with high DOF range simplifies inspection of tall component marking detecting the connector defects a breeze, regardless how high or low the connectors are. With adaptive 3D range and wide Depth of Field, both microcomponents and large automotive parts can be inspected in maximum detail, ensuring a reliable defect detection. Missing Tombstoning Adaptive 3D range enables clear inspection of tall parts and chip solder joints Bent Pin Upside Down Lifted leads and soldering issues can be readily detected using both 3D and 2D data

3 Intelligent Easy Programming Interface New intelligent programming process significantly reduces programming time using automated component library and integrated board warp compensation. Step 1 Step 2 Step 3 Step 4 Programming Flowchart Load CAD Scan Map + Alignment Fiducial Mark + Library Inspect/ Fine Tune Auto Library + Model Library Auto Library speeds up programming by automatically allocating inspection windows for IC leads. Adaptive Color Space Algorithms Auto Locate Pins Model Library Component Programming Complete TRI s new adaptive algorithms use color space processing to increase inspection accuracy, reduce false calls and improve inspection results while reducing time necessary for inspection fine tuning and the number of alternative images required. Color Differentiation Analysis for Black Resin Parts Extra Components and Foreign Material Statistical image processing with 3D inspection can help prevent many quality issues caused by foreign material and extra components found on the PCB assembly. TRI s specialized inspection algorithms can detect irregular contamination and help maintain production quality. Simple 3D Profile Inspection Intuitive 3D profile review lets operators verify any component lift and solder joint shape in two simple mouse clicks.

4 3D Solder Joint Shape Inspection Ensure the quality of solder joints using IPC-compliant 3D solder filet inspection. By checking the filet shape, the TR7700QI 3D AOI can detect insufficient solder volume, non wetting and dry pads. TRI s innovative approach eliminates shadowing and multi reflections from nearby components and provides accurate inspection results. 3D solder filet inspection verifies joint quality even in difficult conditions on densely populated PCBAs Multi-phase Lighting Four individual lighting phases improve inspection of individual defect types using specialized lighting conditions. High speed camera allows inspection at constant speed even with multiple lighting phases. Uniform Light Solder Light Marking Light Component Light Intelligent Auto Conveyor System IACS automatically optimizes board stopping position in the conveyor, reducing load and unload time by up to 2.5 seconds, depending on board size. Reduced load & unload time (saves sec. per board.) S-sized Board M-sized Board New Loading System Old Loading System Saved Time Automatic adjustment of conveyor speed and width based on board size & weight saves time for manual adjustment and training. Electrical Clamping System Fully electrical clamping system offers precision control and stable pressure using torque motors, eliminating issues and fine adjustments required with compressed air. TR7700QI is a fully electrical solution that simplifies line deployment by removing compressed air requirement.

5 Auto Warp Compensation Board warping reduces automated inspection stability and requires additional fine tuning. TR7700QI automatically compensates for any warping and keeps inspection windows fully aligned. Yield Management System* Screen Print Board Warping Auto Compensation TR7007 Series Pick & Place Automated Board Warping Compensation Effectively Readjusts Inspection Window Position SMT Line Integration Centralized production line management increases operator productivity and response time. TRI's integrated solution includes the following four components. TR7500 Series or TR7700 Series Offline Editor This application allows for centralized independent adjustment and fine tuning of inspection algorithms on previously scanned images while providing immediate feedback. The completed program can then be uploaded to the in-line inspection machines to improve inspection stability and accuracy. Control Center The core component at the heart of a production facility, the control center allows real-time monitoring and operation of multiple inspection machines across production lines. Data Interface Intelligent Integrated S/W with YMS Reflow Oven TR7500 Series or TR7700 Series Insertion & Wave Soldering Offline editor / Control center TR7600 Series... AOI_1 AOI_2 AOI_N Yield Management System 4.0 YMS 4.0 provides real-time inspection status across SPI, AOI and AXI systems and monitors SPC and Alarm status, and supports remote fine-tune throughout the SMT line. The centralized inspection management provides top 5 to 10 defects and defective images, OEE review and management, issues and root causes drill down line by line, by station and by process, which improves quality and productivity analysis. YMS 4.0 supports Industry 4.0 initiative. TR518 SII Series TR5000 Series SPC Status Defect Image Integration Remote Fine Tuning TR8000 Series SFC Server OEE= Availability Performance Quality Operational Efficiency Speed Efficiency OEE Management Quality Validation War-Room/ Dashboard Alarm Management Fully automated collection of good/failed images from a complete production run allows testing, tuning and verification of adjusted program parameters without reloading tested boards. This allows engineers to save inspection time when fine tuning and significantly speeds up New Product Introduction (NPI) Data Flow Feedback Flow Inspection results and data integration Real time SPC and production yield management Quality reports and closed loop tracking Support defect component analysis and improvements Knowledge Management (KM) Productivity and Quality Management * Optional

6 S P E C I F I C A T I O N S Optical & Imaging System Top View Camera 4 or 12 Mpix camera (factory setting) Lighting Multi-phase RGB+W LED, 3D 4 Fringe Pattern Projection Optical Resolution 4 Mpix 12 Mpix 15 µm 10 µm 3D Height Range 0-20 mm 0-10 mm Imaging Method Stop-and-Go Imaging/Inspection Speed Imaging Speed (cm 2 /sec)* *depending on board size Pre-/Post-Reflow Inspection Functions Component Missing, Tombstoning, Billboarding, Polarity, Rotation, Shift, Wrong Marking (OCV), Defective, Upside Down, Extra Component, Foreign Material Solder Height, Solder Volume, Excess Solder, Insufficient Solder, Bridging, Through-hole Pins, Lifted Lead, Golden Finger Scratch/ Contamination Solder Joint X-Y-Z Table & Control Ballscrew + AC servo with motion controller X-Y-Z Axis Resolution PCB & Conveyor System Top View Camera 1 μm with linear encoder Optical Resolution Min. PCB Size Max. PCB Size PCB Thickness PCB Transport Height Max. PCB Weight PCB Carrier/Fixing Clearance Top Bottom Edge Dimensions Dimensions (W) x (D) x (H) 1000 x 1500 x 1647 mm (39.37 x x in) (not including signal tower, signal tower height 520 mm) Weight 650 kg (1433 lbs) Power Requirement V, 15 A, single phase, 50/60 Hz 3 kva Options 4 Mpix 12 Mpix 15 µm 10 µm Mpix 12 Mpix 15 µm 10 µm 50 x 50 mm (1.97 x 1.97 in) 510 x 460 mm (20.08 x in) mm mm ( in) 3 kg (6.61 lbs) Step motor driven 25 mm (0.98 in) 50 mm (1.97 in) 40 mm (1.57 in) [100 mm (3.94 in) optional] 40 mm (1.57 in) [100 mm (3.94 in) optional] 3 mm (0.12 in) [5 mm (0.2 in) optional] 3 mm (0.12 in) [5 mm (0.2 in) optional] Barcode Scanner, Repair Station, Offline Editor, OCR, Yield Management System (YMS 4.0), YMS Lite, Support Pin Headquarters 7F., No.45, Dexing West Rd., Shilin Dist., Taipei City 11158, Taiwan TEL: FAX: sales@tri.com.tw Linkou, Taiwan No.256, Huaya 2nd Rd., Guishan Dist., Taoyuan City 33383, Taiwan TEL: FAX: Hsinchu, Taiwan 7F., No.47, Guangming 6th Rd., Zhubei City, Hsinchu County 30268, Taiwan TEL: FAX: Shenzhen, China 5F.3, Guangxia Rd., Shang-mei-lin Area, Fu-Tian District, Shenzhen, Guangdong, , China TEL: FAX: shenzhen@cn.tri.com.tw Suzhou, China B Unit, Building 4, 78 Xinglin St., Suzhou Industrial Park, , China TEL: FAX: suzhou@cn.tri.com.tw Shanghai, China Room 6C, Building 14, Aly. 470, Guiping Rd., Xuhui Dist., Shanghai, , China TEL: FAX: shanghai@cn.tri.com.tw USA 1923 Hartog Drive San Jose, CA U.S.A TEL: FAX: triusa@tri.com.tw Europe O Brien Strasse Schwabach Germany TEL: FAX: trieurope@tri.com.tw Japan Midori, Sumida-ku, Tokyo, Japan TEL: FAX: trijp@tri.com.tw Korea No.207 Daewoo-Technopia, Wonsi-Dong, Danwon-Gu, Ansan City, Gyeonggi-Do, Korea TEL: FAX: trikr@tri.com.tw Specifications are subject to change without notice. Content may not be used as acceptance criteria. All trademarks are the property of their owners. TRI INNOVATION The absence of a product or service name or logo from this list does not constitute a waiver of TRI s trademark or other intellectual property rights concerning that name or logo. All other trademarks and trade names are the property of their owners. Malaysia C11-1, Ground Floor, Lorong Bayan Indah 3 Bay Avenue, Bayan Lepas Penang, Malaysia TEL: trimy@tri.com.tw C-7700QI-EN-1512