Industry 4.0 trends and challenges for the automation infrastructure. Dipl.-Ing. Martin Müller

Transcription

1 Welcome

2 Industry 4.0 trends and challenges for the automation infrastructure Dipl.-Ing. Martin Müller

3 3 The fourth industrial revolution?

4 Challenges in international markets Reduced product life cycles Increasing diversity of variants Decrease in the number of units Price decrease and cost pressure Varying capacity utilization Acceleration of the return-oninvestment (ROI) Conservation of resources, energy efficiency Globalization Individualization Sustainability Economic cycle

5 Challenge for the Time to Market [TTM] processes Increase in customized and industry-specific products as well as smaller and medium-sized series Higher speed in development projects with further increasing product complexity with increased technical requirements with increased cost pressure Increasing internationalization with more complex team structures (internal and external parties involved) Integration of idea, project and resources management

6 Strategically important topics for sustainable and successful TTM processes Production systems meeting the demands Solutions for small and medium-sized series Product quality and delivery reliability based on worldwide transparency and safety in product manufacturing processes Development of the production technology related competency Reliable control of established technologies Systematic qualification of new technologies Close networking of people with know-how

7 Requirements on future production Parallel development of the product and production facility Increase in flexibility of machines and systems Optimal use of production resources Short throughput times From the product requirement to the production process From the order to the production From the material receipt to the delivery Reusability (engineering, experience and production facilities) Transparency in the processes 7

8 Requirements on the production management of variants Actual costs Number of units Target costs Product range... in the future Exotics Standard Exotics Source: WZL, RWTH Aachen, from a presentation of Dr. Possel-Dölken, Phoenix Contact Manufacturing Systems

9 Development of flexible machine and production concepts Low (cost) automation Fully automated Higher degree of automation in the course of time Scalable automation solutions Adaptable automation solutions

10 Communication is the key Communication within the machine or system part Digitalization Modularization Communication along the added value Development of the process chain Transparency of process states Communication along the business processes From production up to the Web

11 What does it mean for the automation infrastructure?

12 Application areas of automation infrastructure Infrastructure Production Power plants (IEC 61850) Machines and systems 1 Networks in machines 2 System automation 3 Production networks 4 Infrastructure networks 5 Wind power plants 6 Water / wastewater 7 Solar systems 8 Power generation 9 Switchgear networks

13 Hierarchical levels

14 Industrial Ethernet Infrastructure networks

15 Infrastructure networks 19 switches 19 switches 100/1000 MBit/s 100/1000 MBit/s Managed switches Switch 3000 IEC IEEE 1613 Managed switches Network A PRP redundancy Network B Managed switches 10/100 MBit/s 10/100 MBit/s PoE+ Unmanaged switches IEC IEEE 1613 PoE switches PoE+ IEC IEEE 1613 Unmanaged switches Media converter

16 Industrial Ethernet in production

17 Production network Company network Production backbone network Modular managed layer 3-switch VRRP (Virtual Router Redundancy Protocol) Layer-3-Switching 10/100/1000 MBit/s Network monitoring and diagnosis Smart managed switches Production networks Subnet 1 Subnet 2 10/100/1000 MBit/s 10/100 MBit/s Subnet n 10/100 MBit/s Firewall VPN NAT mguard Security NAT switch NAT Firewall VPN NAT mguard Security Wireless LAN Wireless LAN Machine networks

18 Industrial Ethernet Machine and system networks

19 Machine and system network Production network Machine connection Firewall NAT Router RSTP ring Advanced managed switches DLR- Ring Lean managed switches Smart managed switches MRP ring PROFINET IRT switches Unmanaged switches Bluetooth IRT

20 Industry 4.0 what does it mean for Phoenix Contact? A look on our own doorstep!

21 Mutability through self-configuration and adaption Workpiece requires specific marking Workpiece detects corresponding processing station or demands specific equipment

22 Continuous and end point oriented communication System control with Web server Sensor Network Actuator Ethernet

23 Example: production of PHOENIX CONTACT INLINE E/A devices Twice as many units with half of the manual work places

24 Leading-edge cluster it s OWL intelligent technical systems Mechanics Mechatronics Intelligent technical systems Intelligent networking Self-optimization Energy efficiency Quelle: OstWestfalenLippe Marketing GmbH Man-machine interaction

25 Intelligent technical systems the nucleus of Industry 4.0 Technical systems with inherent partial intelligence interact with the environment and adjust to it autonomously (adaptive) Intelligent networking also manage situations that are not considered by the developer (robust) anticipate future conditions on the basis of experience (foresighted), consider the specific user behavior (user friendly). Self-optimization Energy efficiency Man-machine interaction Source: OstWestfalenLippe Marketing GmbH

26 Automation for a versatile production technology Project: itsowl-awapro in the leading-edge cluster it`s OWL

27 Solution scenario itsowl-awapro Result: Digital product Customer selects and configures his product Preparation Production Quality assurance Versatile production Phoenix Contact manufactures the product in the desired number of units Delivery Product is delivered to the customer

28 The fourth industrial revolution is going on Intelligent networking of business processes, machines, products, components and people

29 Thank you very much for your attention