Tykoflex Splice System
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1 for 9 /ETSI optical fibre racks T YKOFLEX SPLICE SYSTEM Tykoflex Splice System
2 About Tykoflex With telecom and fibre optics technology now being used for a large number of applications such as telephony, internet surfing, web-based commerce, TV and games, access networks that are reliable, durable, scalable and flexible are more important than ever. All of the components presented in this brochure have these qualities. leading operators and meet the toughest demands. In addition, our products are known for being user-friendly, easy to install and easy to maintain. They are delivered as standard products or adapted according to your requirements. This overview is intended to simplify your choice of products for your access network. Tykoflex is a family-owned Swedish company with its head office and manufacturing facilities in Tyresö, 20 km south of Stockholm. For further information and other enquiries, please contact your Tykoflex distributor or Tykoflex in Tyresö, Sweden. We are at your service. We hold a leading market position in Scandinavia and have been producing products for the telecom industry since the 970s. Our products are developed in collaboration with Tykoflex AB The technical descriptions and specifications used in this brochure are valid from the date of printing with reservation for errors. 2
3 Tykoflex splice system 9 /ETSI The Tykoflex splice system 9 /ETSI and T0 offer the following characteristics: Good organization design Easy to manage Optimum access Scalable according to needs Splices all types of fibre Accommodates all types of cables/ducts in the rack The splice system The splice system consists of different modules for mounting in 9 or ETSI racks, both indoors and outdoors. The splicing cassettes can be swung out from the rack for maximum access. Splice cassettes are available in two versions with frame or without a frame. The advantage of the splice cassette with frame is that all the fibre organizing is found in the back and the side of the splice cassette. Splice cassettes without frame is used where fibre is organized in for example a cabinet. Splice cassettes with frame are available in two sizes, 2 pcs and 8 pcs, pivoting left. Splice cassettes without frame are available in two sizes 2 pcs or 8 pieces, pivoting left and right. A smaller version of splice cassette (2 pcs) is available without frame, pivoting left. All components are made of Aluzinc and painted white RAL Transparent plastic lids are included with all splicing cassettes and cable modules. The wide version of the splicing cassette holds a maximum of 92 ribbon fibres and a maximum of 96 single fibres. Splice rack 9 Indoor The Tykoflex 9 rack for splicing cassettes has an open type design to provide optimal access to install the optical fibre cables. Various modules for inserting the cables are used together with the rack, from smaller to larger pivoting cassettes, and the rack can also be combined with, for example, ODFs, pivoting splicing cassettes, active equipment, and more. Splice cabinet T24 Indoor T-24 is a wall mounted indoor cabinet for a maximum of 20 pivoting splicing cassettes and a maximum capacity of 3,840 fibres, single or ribbon fibre. T0 Outdoor T0 is used in our FiA-cabinets (fibre in access network street cabinet ) 3x6 or 2x6, T 0 can also be installed in other types of cabinets with a minimum depth of 200 mm and a width of 600 mm, or directly on a wall. The rack is designed for the installation of overlength storage of ducts as well as all types of cable solutions. Splice system 9 /ETSI The splice system helps to increased flexibility in all types of installations, both standalone or combined with our range of splicing products. Tykoflex Splice rack ODF system MAXI T24 or T4 FIA with T0 Between ODF and splice rack there is active equipment. T240 3
4 Difference between frame or frame less Cable module (U) Cable module Splicing cassette module 308 with frame (8pcs) Splicing cassette module 302 with frame (2pcs) Example of configuration with frame in an open rack Splicing cassette module (8pcs) Splicing cassette module with frame Advantages of choosing splicing modules with frames Protects and organizes all fibres, ducts/tubes and can be mounted in all racks with a minimum depth of 300 mm. The back plate and sides are fitted with guides and grooves to guide the fibres to the splicing cassette. All splicing cassettes can be fully swung out to provide optimum access during installation. The system has a cable intake for all cables and ducts. A cassette rack with a height of mm holds 72 splicing cassettes and 6,92 fibres. Each splicing cassette holds 96 single fibres or fibre optic bundles (with 8 ribbon fibre the rack can accommodate a total of 3,824 fibres). There are two variations of cable modules available for the system, outgoing or ingoing fibre cables or tubes from ODF. The smaller version (U) is mainly used for extension of existing racks. The splicing module fits all splicing cassettes with or without frame. Splicing cassette module (2pcs) Examples of configuration in Splice Cassette without frame used when fibre is organized in the T0 / T24 and ETSI rack. Splicing cassette modules without frames Frame less model In our ETSI system, splicing modules without frames are used and a maximum height of 50 mm (8-pack), pivoting left or right. The Tykoflex T0 and T24 have back plates for cable fasteners and cable organizing. For these boxes we recommend the use of 2-pack splicing cassettes, pivoting left. 4
5 Installation example splice rack 9 Installation, cable module and splice cassettes with frame Fibre rooting to splice cassette and fibre organizing. Ducts from ODF on top and outgoing cable below. T24 splice cabinet indoor Installation with loop and left pivoting splice cassette Installation example figure Installation example cable shafts figure 4-5 Street cabinet with T0 Installation with loop Splice cassette in installation position Installation cables and ducts for blown fibre 5
6 6 7 mm ducts for blown fibre in holder, part no
7 Tykoflex splice rack T0, outdoor/indoor Part No. Type Dimensions mm WxHxD Material Splice rack T0 540x700x200/300 Aluzinc T0 is used in outdoor cabinets or on indoor walls with pivoting splicing cassettes. These cassettes provide good accessibility for splicing optical fibres as well as the possibility to use 5 terminal boards for copper networks. When T0 is installed in cabinets, two cabinet depths can be used; 300 mm or 200 mm (200 mm slim cassette), e.g. FiA cabinet 300x600 mm or 200x600 mm. A maximum of 4 splicing cassettes can be used and the rack has a maximum capacity of,344 single fibre or 2,688 ribbon fibre. Included with the T0 are 27 fibre holders and 9 strength members. Tykoflex splice cabinet T24, indoor Part No. Type Dimensions mm WxHxD Material Splice cabinet T24 700x700x350 Powder coated steel (RAL ljght grey) T24 is an indoor cabinet that is easy to mount on walls and has removable side panels as well as a door for good accessibility during installation. The box has a back plate for organizing the fibres and a cable shaft for the installation of ducts. The box uses pivoting splice cassettes, 2-pack or 8-pack left. One pack of 2 is included. A maximum of 20 splicing cassettes can be used and the box has a maximum capacity of 3, 840 ribbonfibre. T24 can be equipped with cable holding bracket part no , 4 psc are included. Tykoflex splice rack 9, indoor Part No. Type Dimensions mm WxHxD Material Splice rack 9 600x2000x300 Powder coated steel Open splicing rack for, e.g. main node. Good access for secure installation. Cable holders and swing-out splicing cassettes with frames for cable installations are also available together with this rack. The rack has keyhole fasteners for fastening on wall or floor. A maximum of 72 splicing cassettes can be used and the maximum capacity is 3,824 fibres. 7
8 Fibre capacity splice cassette modules Module type Cassette depth Single fibre Ribbon fibre 65 mm 30 mm 308 x x x Accessories, fits 9 racks or ETSI T0 T24 9 Part No. Type and dimensions WxHxD mm No. Cable module 0U Cable module, 0U, for attachment cables. Expandable with 2 pcs. expansion devices, fiber holder, nuts and screws included. Dimensions: 480x300x Expansion unit for cable module Locking rails included. Dimensions: 65x200x25 Cable module U Cable module for extension of cables in existing rack. U with transparent lid, an optional front, and fibre holders. Dimensions: 480x45x230 Duct holder Duct holder 60 pcs Ø 5 mm Duct holder 60 pcs Ø 6,5 mm Duct holder 64 psc Ø 4 mm Duct holder 64 pcs Ø 5 mm Duct holder 48 pcs Ø 7 mm Duct holder kit, duct holder Ø 7 mm and distance Ductholder Multi Ø 4-2 mm 8 tracs Ductholder Multi Ø 9-8 mm 6 tracs Cable holder Cable holder Strength relief Strength relief L=48 mm holes Ø 7,5 mm screw MZX M5x25 Strength relief kit Strength relief kit Clamp 25 mm PA, Screw M5x35, Screw M5x25, Strain relief L=48mm with thread M5, Strain relief L=48mm with hole Ø7,5 mm Plastic protection T Plastic protection T0, contact and moisture protection Duct holder Duct holder, FCT-7 8
9 Accessories, fits 9 rack or ETSI Splice cassette module 308 with frame left, pivoting. T0 T24 9 Part No. Type and dimension WxHxD No Splice cassette module with 8 pcs 65 mm splice cassettes, 4U, with transparent lid. Fibre holder, nuts and screws included. Dimensions: 480x60x230 mm Splice cassette module 308, 9 without frame left or right, pivoting. L: Splice cassette module with 8 pcs 65 mm splice cassettes, with transparent lid. Fibre holder, nuts and screws included. Dimensions:9 x50x65 mm R: Splice cassette module 308, ETSI without frame left or right, pivoting. L: Splice cassette module with 8 pcs 65 mm splice cassettes, with transparent lid. Fibre holder, nuts and screws included. Dimensions: ETSIx50x65 mm R: Splice cassette module 302 with frame left, pivoting Splice cassette module with 2 pcs 65 mm splice cassettes, U, with transparent lid. Fibre holder, nuts and screws included. Dimensions: 480x45x230 mm Splice cassette module 302, 9 without frame left or right, pivoting. Splice cassette module 302, ETSI without frame left or right, pivoting. Splice cassette module 02, 9 without frame left, pivoting. L: Splice cassette module with 2 pcs 65 mm splice cassettes, U, with transparent lid. Used with Splice cabinette T0. Fibre holder, R: nuts and screws included. Dimensions: 9 x45x65 mm L: Splice cassette module with 2 pcs 65 mm splice cassettes, U, with transparent lid. Fibre holder, nuts and screws included. Dimensions: ETSI x45x65 mm R: L: Splice cassette module with 2 pcs 30 mm splice cassettes, U, with transparent lid. Fibre holder included. Dimensions: 9 x45x30 mm Adaptor 9 to ETSI Adaptor for splice cassette frame to splice module frame, 4U. Dimensions : 200x40x3 mm 2 Securing plate for Securing plate for 302, dimensions:8,5x44 mm Securing plate for Securing plate for 308, dimensions:50x83 mm 9
10 The splicing cassette The splicing cassettes in the Tykoflex Splice System are designed according to the same principles as the Tykoflex Multicassette. The splicing cassette is easy to work with and offers good accessibility; characteristics that make it a popular choice for installers. Two splicing cassette depths are available within this system, 30 mm och 65 mm. Splicing cassettes with a depth of 65 mm are used in racks with a minimum depth of 300 mm. Splicing cassettes with a depth of 30 mm are used in racks with a minimum depth of 90 mm, e.g. cabinets with a depth of 200 mm. Included with each cassette: 2 fibre guides with grooves 2 fibre holders (fibre guides without grooves) 2 o-ring pieces for locking the fibres 2 cable ties transparent lid Standard path for fibre Splicing cassette, 65 mm Fibre length of splice for A and B sides, max,000 mm from edge A. Turn the splicing sleeve 360 when installing ribbon fibre. Parallel path for fibre Splicing cassette, 65 mm Fibre length of splice for A side max 850 mm, B side, max 620 mm from edge A. A B A B Splicing cassette, 30 mm Fibre length of splice for A and B sides, max 900 mm from edge A. Turn the splicing sleeve 360 when installing ribbon fibre. Splicing cassette, 30 mm Fibre length of splice for A side 750 mm, B side 520 mm from edge A. A B A B 0
11 Fibre organizing in splice cassette modules with frame Splice rack 9 Fibre organization from above Cassette -8 Cable module Fibre organization from below Cassette Each cassette holds: 48 pcs of single-fiber 0.9 mm pcs of single fiber 250 microns (72) 96 pcs 4 ribbon (44) 92 pcs 8 rbboni Maximum lengths for splicing of fiber 000 mm. (the measurement from the incoming side) Parallel insert 850 mm and 620 mm Splice cassette module Cassette 9-6 Cassette Cassette 7-24 Cassette Cassette Cassette 4-48 Cassette Cassette Cassette 4-48 Cassette Cassette Cassette 7-24 Cassette Cassette 9-6 Cassette Cassette -8 Cable module If mounted on data floor the cable module will be installed from below.
12 2 ISO 900 TYKOFLEX AB, P.O. Box 64, SE Tyresö Phone , Fax info@tykoflex.se, ISO 400 Rev 206 T240 fulfils international and European standards for outdoor closures. IEC IEC IEC CENELEC EN (pan closures) CENELEC EN (dome closures)
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