QQA Seal of recognition. y GSMR INTRODUCTION

Transcription

1 QQA Seal of recognition y GSMR INTRODUCTION

2 SMRP Body of Knowledge by GSMR 10 KEY TAKE AWAYS Known Best Practices in Maintenance and Reliability from around the world. Maintenance Work Process Management Barriers and Solutions to Effective Work Force Management. Operator Driven Reliability. Importance of 5S and Total Productive Maintenance Maintenance Strategy Development & Reliability Centered Maintenance Types of Predictive maintenance toolsand its uses. Designing Reliability Asset Life Cycle Cost. 8 Inventory Management, and EOQ 9 10 M & R tools such as RCA, FMEA and OEE. Leading & Lagging KPIs, Benchmarkingfor Proactive Maintenance. WORKSHOP QUALITY PROCEDURES: Assessment: All assessments will be conducted during the course. Assessment tasks consist of e.g: quizzes, practical discussions, case studies, role plays, onsite exercises, hands-on. Certificates: Certificates will be awarded to the learners who completed and pass in the assessments and who completed at least 75% of the attendance report. Course Language: English Progress Reports: Progress and attendance reports will be sent to the learner s employer/individual learner indicating the progress made towards the training objective. WHO SHOULD ATTEND? The workshop is structured for the professionals who are involved in Maintenance and Reliability Domains. Maintenance Section Heads Maintenance Managers Maintenance/ Reliability Engineers Maintenance Consultants Production/Operations Professionals Qualified experienced maintenance individuals BENEFITS OF ATTENDING Clearer direction for career development and education Improved visibility and recognition within your current organization Differentiated pay scales Portable job skills and knowledge between plants and companies Assists in job promotion & Greater job effectiveness Improved ability to differentiate between candidates in the hiring and promotion process Improved on-the-job training and outside training effectiveness. PROGRAM TIMINGS Registrations will begin at 08:00AM on Day One. The program will commence at 08:30AM each day and continue until 15:30PM. There will be two refreshment breaks and lunch at appropriate intervals. ELIGIBILITY CRITERIA The CMRP exam is available to any maintenance and reliability professional, regardless of education background or work experience. Candidates interested in sitting for the CMRP must: Complete and submit the CMRP application Pay all applicable fees in advance Not be convicted of a felony or other crime of moral turpitude Not sit for the exam within six (6) months of previously taking the CMRP

3 Course Trainers: Hussian Al-Ali - CMRP GSMR, Education Committee Chairman Certified Maintenance & Reliability Professional CMRP. Management Professional with 37 years experience in the aluminum industry covering a wide range of activities and responsibilities in metal Production, Maintenance, Engineering, Warehouse, Procurement, Recruitment, Training and Development, and Executive Management. Played key roles in overseeing Aluminum Bahrain (ALBA) grow from a capacity of 120,000 MTPA to one of the largest aluminum smelters in the world with a capacity in excess of 900,000 MTPA. A member of the Team who implemented the highly acclaimed and successful "east" Project at SHARQ Petrochemical Company, in Jubail, KSA, for the implementation of their Asset Management Work Process (AMWP). Implemented the AMWP program at Advanced Petrochemical Company in Jubail, KSA. Chairman of the Education Committee in GSMP. Imparted Training on various aspects of Reliability and Performance Enhancement Programs to GCC Organizations and Professionals. Graduated with a degree in Mechanical Engineering from Trent Polytechnic, Nottingham, UK in Deepak Sahoo - CMRP, AVS, CPF Course Assistant Certified Maintenance & Reliability Professional - CMRP, Certified Reliability Leader(CRL), Six Sigma Black Belt, TPM facilitator and Lean Expert. Post Graduate in Engineering Management (RCM, TPM, CBM), Bachelor of Technology in Mechanical Engineering having 9 years experience in the field of Reliability Improvement, Operational Excellence and Asset Management domain. Worked in multiple industries such as Petrochemicals, Steel, Ferro-Alloys, FMCG, Facilities Management sectors in Asia Pacific, Middle-East, Eastern Europe and North Africa regions. Imparted Training on various aspect of OE, Reliability Engineering such as Root Cause Analysis, Lean Manufacturing, Value Stream Mapping, Total Productive Maintenance, Kaizen, Small group Activities, Reliability Analytics, 4.5G Maintenance Strategy, Operator Based Reliability, SMED, Six Sigma, ISO series, Asset Performance Management and various continuous improvement Tools. Published white papers and presented seminars in various international forum. Educational Committee member in GSMR.

4 SMRP Body of Knowledge by GSMR COURSE OUTLINE This is a four day workshop designed to discuss and elaborate on the Society of Maintenance & Reliability Professional (SMRP) Pillars of the Body of Knowledge to help the candidates come to terms with these Pillars. There are five pillars in the maintenance and reliability Body of Knowledge for professionals: Business and Management, Manufacturing Process Reliability, Equipment Reliability, Organization and Leadership, and Work Management. The critical knowledge, skills and abilities under each of these pillars will be discussed in detail. Practice questions will be also reviewed and discussed in a group discussion to help participants get a sense of what the exam is like. In addition, recommended readings will be covered in the workshop. WORKSHOP BLOCKS Block -1 Introductions Workshop Overview Safety Moment CMRP Certification Exam Format CMRP Body of Knowledge Overview Pre-Assessment Test Review of Pre-Assessment Test Block -2 Pillar 1- Business & Management. Block - 3 Pillar 2 Manufacturing Process Reliability Block - 4 Pillar 3 Equipment Reliability WORKSHOP BLOCKS Block - 5 Pillar 4 Organization & Leadership Block - 6 Pillar 5 Work Management Block 7 Predictive Maintenance tools Introduction to CBM/PdM Technologies Vibration Analysis Infrared Thermography Ultrasonic Testing Lubricant (Oil) and Wear Particle Analysis Electrical Condition Monitoring Non-Destructive Testing Block 8 Operator Driven Reliability (ODR) 5S: Workplace Organization OEE / TEEP Calculations Total Productive Maintenance Block 9 Reliability Design Key Terms and Definition Reliability Block Diagram The Bathtub curve Reliability Distribution Asset Life Cycle Cost

5 SMRP Body of Knowledge by GSMR Block - 10 Maintenance Work Process Management Workflow Planning & Scheduling Work Classification & Prioritization SUGGESTED READING MATERIALS: Block - 11 Inventory Management Types of Inventory Key terms and definition Optimizing Tools and Techniques Block 12 Workforce Management Employee Life Cycle Communication Process Recourse Management HANDOUTS Maintenance & Reliability Best Practices (Ramesh Gulati Book) OEE Calculation TEEP Calculation Key Terms and Definitions Assessment Questions ***** FOR REGISTRATION: Please Contact us: Tel: Fax: bsetraining@batelco.com.bh Website:

6 REGISTRATION FORM Society of Maintenance & Reliability Professionals (SMRP) Body of Knowledge by GSMR Name:.. Organization:.. Department: Position.. . Address:.... Telephone:. Mobile:. Fax:.... Course Title Duration Date Venue Timing Course Fee SMRP Body of Knowledge by GSMR 4 days September 2016 Promo & Discounts for early bird registration until 15 th August 2016: Manama Kingdom of Bahrain 8:00 am to 4:00 pm BD 600 Note: Individual Registration (Non-Sponsored) - 10% Discount Group registration composed of five (5) delegates - 15% Discount BSE Members (as individual/ non-sponsored) - 20% Discount GSMR Members (as individual/ non-sponsored) - 20% Discount Free seat for BSE/GSMR active member (conditions applies) For Individual/ overseas, payment shall be received upon submission of the completed registration form. Registration shall be reconfirmed only once payment has been made prior to the course. No Show of participant/s during the course will be charged in full amount accordingly. Cancellation of participant/s shall be submitted in writing to BSE ten days (14 days) before the course. Method of payment: Please Tick I will pay by Cash Invoice the Organization (Please attach the authorization/nomination letter) I enclose a Banker s Draft payable to Bahrain Society of Engineers-Training Centre Payment by Cheque/ Bank Transfer shall be payable to below BSETC account. BSE-Training Centre Account: Bahrain Society of Engineers-Training Centre NBOBBHBM / IBAN: BH18 NBOB National Bank of Bahrain-Manama Main Branch Card Payment: Please Debit to Amex: Visa: Master Card: (Additional 3% will be charged) Card Number:.. Expiry Date:... Card Holder s name and address (if different from above) Signature. Date:.... Please send this completed form to: P. O. Box 835, Manama, Bahrain Tel: or , Fax: bsetraining@batelco.com.bh