Including safety and testing in long-term procurement Focus on the ETCS Level 2 and interlocking contract for Belgium
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1 Including safety and testing in long-term procurement Focus on the ETCS Level 2 and interlocking contract for Belgium Yves WERNER Manager Signalling System Prescriptions
2 1. ETCS2 and New Interlocking Program 2. Technical Development approach 3. ETCS2 Testing & Safety Strategy 4. Infrabel ETCS Test Center 2
3 1 ETCS2 and New Interlocking Program 3
4 1. ETCS2 and New Interlocking Program Long Term Contract for ETCS2 Program execution ETCS Level 2 is one of the 3 pillars of the ETCS Master Plan in Belgium Contract awarded to Siemens & Fabricom Contract Scope 2500 km track ETCS km track New IL Turn-Key Contract Maximum Responsability on Contractor 4
5 1. ETCS2 and New Interlocking Program 3 pilot lines PL1 : ETCS2 only PL2 : ETCS2 + simple IL PL3 : ETCS2 + complex IL ETCS2 36 roll-out projects New Interlocking 31 roll-out projects ETCS2 projects 5
6 2 Technical Development approach 6
7 2. Technical development approach Technical development in the contract based on : Technical Development A generic development Application & Validation via pilot lines Updates/upgrades from roll-out Roll-out is based on this generic development (principles + process) Generic Development ETCS2 + IL Application Pilot line 1 Pilot line 2 Pilot line 3 Validation Start Updates & Upgrades feedback Roll-out Projects Roll-out Projects Roll-out Projects 7
8 2. Technical development approach Project Phases of the generic development 8
9 3 ETCS2 Testing & Safety Strategy 9
10 3. ETCS2 Testing & Safety Strategy Testing - Generic Development 1 Lab tests Contractor Generic development applied on pilot lines Pilot lines configuration Lab Tests scenarios RBC Contractor Lab Tests Pilot lines OBU Contractor Contractually, lab tests to be done with 2 different OBUs (diversity) Trackside simulator OBU Other supplier 10
11 3. ETCS2 Testing & Safety Strategy Testing - Generic Development 2 On-site tests Contractor Pilot lines technically in service ETCS Test Train Infrabel On-site Tests Scenarios On site Tests Pilot Lines RBC / Balises / GSM-R Contractually, on-site tests to be done with 1 OBU, but on-site tests needed with existing OBUs for homologation.. 11
12 3. ETCS2 Testing & Safety Strategy Testing & Safety Output Generic Development Output of the generic development Generic Case ETCS2 validated, certified (GASC + ISA/No-Bo certificates) ready to start roll-out projects Generic Application Case ETCS2 Certified Homologated Pilot lines homologated (SASC + ISA / No-Bo certificates) OBUs (re)-homologated for ETCS2 conventional Network Homologated 12
13 3. ETCS2 Testing & Safety Strategy Testing Roll-out projects Project Specific Configuration based on Generic Case Test of the trackside configuration / installation. Lab tests : maximum of tests in lab + automatisation On-site tests : ETCS test train, limited to a minimum No tests needed with other OBUs (except if new function) RBC Contrator Trackside simulator On site Tests RBC / Balises / GSM-R Lab Tests EVC Contractor 13
14 3. ETCS2 Testing & Safety Strategy Testing & Safety Output Roll-out project Output of the roll-out tests for one project The same approach was followed on our ETCS1 Full Supervision deployment Specific project homologated (SASC + ISA / No-Bo certificates) Generic phase + Pilot line : 3 years Feedback to adapt the Generic Case if necessary Roll-out 20 projects (1000 km track) : 4-5 years 14
15 3. ETCS2 Testing & Safety Strategy Safety Strategy Generic development and Roll-out Safety strategy also based on 2 steps : 1 Generic development 2 Roll-out Includes all safety analysis and evidences needed to get a safe and Interoperable ETCS2 production procedure (= ETCS2 Generic Case). Includes mainly the evidences that the ETCS2 production procedure is followed on the specific project (via verification / validation / tests reports). To increase the confidence level and certification / homologation in the defined planning it is important to regularly involve all Safety stakeholders : ISA / Notify Body / NSA during development and roll-out (monthly meetings). 15
16 4 Infrabel ETCS Test Center 16
17 4. Infrabel Test Center 12th UIC ERTMS World Conference 2016 The ETCS2 contractor will supply a lab test bench to Infrabel Mid and long term objectives: Homologation of new OBU or modified OBU (eg migration baseline 3) in lab to minimalize the on-site tests Non regression testing when a system/subsystem evolves (Interlocking / RBC / Control center.) Testing / validation of reworks on ETCS2 lines in service Training of the Infrabel staff 17
18 Conclusions The Testing and Safety approach applied in the ETCS2 contract is based on the Infrabel ETCS1 experience. This approach requires a lot of efforts during the roll-out on pilot lines to get a good and complete generic case but allows an industrial deployment by following standard processes afterwards. This approach is quite challenging for the Contractor Siemens/Fabricom and Infrabel. 18
19 Thank you 19
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