Homag Double-Sided Automatic Edgebanding Machine, Model KAL 526/7/A12/25/S2

Transcription

1 TECHNICAL SPECIFICATIONS PAGE 1 AUGUST 08, Homag Double-Sided Automatic Edgebanding Machine, Model KAL 526/7/A12/25/S2 Double-sided machine for edgebanding and post-processing of various coiled edge materials up to 3 mm (1/8 ) thickness. Fixed side on left, movable side on right. A linear guide way and rolling transports ride on hardened bases. Continuous machine frame for flexible installation of processing units. Precision panel conveyor device consisting of rolling conveyor chain, with ball bearings at running and guiding surfaces, width of chain plates 70 mm (2-3/4"). Dogs manually adjustable for a maximum of four positions 0 mm to 25 mm (0" to 31/32"). Dog height adjustable via four-fold turret. Dog spacing 1000 mm (39-3/8".) Dogs are selectable for operating with all dogs up, every second set of dogs up or every third set of dogs up. Max. panel width in front of dogs 1220 mm (48-1/16"). Motorized height adjustment of top pressure beam with driven V-belts. Glue roller drive in case of feed stop. Manual center support with roller guide. Electronic width adjustment via rapid/slow gear drive with ballscrew spindles for precise positioning. Equipped with ball screw spindles and Cardan drive for precise, repeatable positioning. Chip channel in machine frame. Magnetic motor braking of conveyor chain.

2 TECHNICAL SPECIFICATIONS PAGE 2 AUGUST 08, Technical Specifications working height 950 mm (37-13/32") working width min. 240 mm (9-7/16") double-sided max mm (98-7/16") panel overhang min. 30 mm (1-1/8") panel thickness min. 9 mm (11/32") max. 40 mm (1-9/16") machine feed speed 10 to 32 m/min (32 to 104 ft/min) overall machine length 9880 mm (32 3 ) machine paint color gray RDS Note: Max. adjusting range is not necessarily the appropriate working speed. Utility Requirements Electrical operating voltage 480 V / 3-phase/ 60 Hz control voltage 24 V total connected load 81 kw nominal current approx. 110 A recommended fuse 125 A Dust extraction air velocity (min.) 28 m/sec (91.84 ft/sec) static pressure 250 mm/ws (9.84 /ws) air volume 8880 m³/hr (5226 cfm) Compressed Air connection size ¾ pressure required 7 bar (100 psi) consumption / volume 1360 sl/min (48.1 cfm) Foundation requirements according to layout drawing # Electrical equipment installed according to UL regulations. Voltage supplied must not fluctuate in excess of +/- 5% of its stated value. Control of work safety through the German Wood Trade Association. In case of variations in technical specifications and capacities between the base machine and working units, the specifications and capacities given for the working units are to be considered as correct. Conditions of floor at installation site must be according to foundation plan.

3 TECHNICAL SPECIFICATIONS PAGE 3 AUGUST 08, Sub-Assembly Single Machine for Optimat KF/KL 26 Homag Unit #0006 infeed fence manually adjustable to different panel overhangs includes four (4) inclined driven rollers electro-pneumatically adjustable dog counter pressure device with program control min. panel length 250 mm (9-27/32") long using this device Adjustable Dogs Homag Unit #0211 dog projection max. 25 mm (31/32") Adjustable Infeed Fence Homag Unit #0005 with digital mechanical counter Pre-Milling Unit Homag Unit #3481 with two (2) motors 4 kw, 150 cycle, 9000 rpm for max. tool diameter of 125 mm (4-15/16") equipped with trimming column two (2) horizontal and cross slides with spindle adjustment electro-pneumatic horizontal jump movement of first motor two (2) dust extraction hoods air jet for panel cleaning with two (2) DIA jointing heads 125 x 35 x 30 mm, DKN, Z = 2 x 3 max. workpiece thickness 30 mm (1-1/8") includes electronic frequency inverter for control of motor speed and braking Noise Protection Stepped Homag Unit #0424 for pre-trimming unit allows for inlay of long strips centralized dust extraction port Execution II front loading area prepared for feeding of panels in front of chain dogs Chain Track Extension front loading area 1220 mm (48-1/16")

4 TECHNICAL SPECIFICATIONS PAGE 4 AUGUST 08, Panel Pre-Heater Homag Unit #2325 for heating of workpiece edge before glue application max. 45 mm (1-25/32 ) panel thickness for improved edge quality and optimum bonding QA 34 Quick Melt Gluing Unit Homag Unit #2123 specially designed by Homag - the original innovator of the quick melt system lower reservoir unit is designed with only seven (7) wearing parts, which allows for ease of adjustment and reduces maintenance costs ideally suited for quick heat-up time and color changes one bolt secures lower unit to drive mechanism special coupling eliminates alignment of universal drive joint digitally displayed thermostat for both upper and lower unit, along with heated glue roller allow for excellent control of temperature for optimum bonding results heated glue roller individual adjustment for front and rear glue gates upper reservoir for glue granules glue roller diameter 34 mm (1-11/32") lower melting unit equipped with automatic control of glue level Glue Roller Drive Homag Unit #2141 eliminates glue charring on the glue roller and lengthens the pot life of the glue during idle running time of the machine because it is thermostatically controlled, it activates to keep the glue roller drive continuing when lower unit has reached its melting temperature and the feed track is stopped Clamping Device for Glue Pot Homag Unit #2143 electro-pneumatic clamping of glue applicator at panel's trailing edge Glue Container Back-Off Homag Unit #2145 in case feed track stops

5 TECHNICAL SPECIFICATIONS PAGE 5 AUGUST 08, Edge Feed Magazine HL Homag Unit #0000 with infeed angle of 13 edge thickness 0.4 mm to 12 mm (.016" to 15/32") edge width 12.7 mm to 65 mm (1/2" to 2-9/16") max. cross section of edge 360 mm² (0.558 sq in) solid edge material feed strip feed Extension of Magazine A6/A12/A20 to six (6) Rolls Homag Unit #2458 instead of single roll edge thickness 6 x 3 mm (1/8 ) roll diameter 6 x 830 mm (32-21/32 ) automatic or manual roll change remnant edge length control at 2400 mm (94-15/32 ) Magazine Height Adjustment Homag Unit #2460 with threaded spindle adjustment adjustable +5 mm to to5 mm (+13/64" to -13/64") Pressure Zone for Gluing Section Type C Homag Unit #2507 (P) one (1) driven pressure roller 200 mm (7-7/8") diameter six (6) secondary pressure rollers 70 mm (2-3/4") diameter with pneumatic pressure control for straight edges centralized manual adjustment with digital counter for edgeband thickness Automatic Pressure Zone Adjustment Homag Unit #2596 for automatic positioning of pressure zone for varying edge thickness Snipping Unit HL 81.8kW Homag Unit #3049 for straight and chamfer snipping with two (2) motors, 0.8 kw, 200 cycle, 1200 rpm max. edge thickness for straight snipping 12 mm (1/2") max. edge thickness for chamfer snipping 3 mm (1/8") max. edge height 65 mm (2-9/16") with two (2) carbide tipped saws 120 mm (4-23/32") diameter; t = 30

6 TECHNICAL SPECIFICATIONS PAGE 6 AUGUST 08, Adjustment Chamfer, Straight Homag Unit #3114 for automatic re-setting from straight snipping to chamfer snipping manual motor adjustment required in case of modifications of edge thickness Flush Trimming Unit 1.5 kw Homag Unit #3209 with two (2) motors, positioned one above the other, 1.5 kw, 200 cycle, 12,000 rpm angle adjustment +/- 1 with two (2) carbide tipped trimming cutters, 70 mm x 25 mm (2-3/4 x ), HSK 25, z = 4 motors running against direction of feed height adjustment with top pressure beam 2 TCT cutters 70 x 25 mm (2-3/4 x 31/32 ), HSK 25, t = 4 includes electronic frequency inverter for control of motor speed and braking Set of I System TCT Flush Trimming Cutters Homag Unit #3900 in place of standard tool two (2) cutters 70 mm (2-3/4 ) x 25 mm (31/32 ), t=4, HSK 25 R with integrated chip collecting system up to 95 % of chips collected high processing quality due to improved extraction station dust extraction volume requirement reduced by as much as 50% Profile Trimming Unit FF 12 Homag Unit #3503 For crosswise processing of postforming or softforming parts and for rounding plastic edges at panel front and rear edge on top and bottom prepared for mounting the processing motors includes electronic frequency inverter for control of motor speed and braking per tool type and edge thickness a separate changing device is required max. edge thickness 6 mm (1/4") max. panel thickness o 40 mm (1-9/16") with processing o 60 mm (2-3/8") without processing min. panel length o 120 mm (4-23/32") single-sided o 80 mm (3-5/32") double-sided max. feed speed 20 m/min (66 ft/min) workpiece gap approx. 500 mm (19-11/16 ) without follow up control and without changing device and tools

7 TECHNICAL SPECIFICATIONS PAGE 7 AUGUST 08, Automatic Changing and Adjustment Device FF12 Homag Unit #3513 for radius and chamfer trimming with combination tool four (4) motors, 0.4 kw each, 200 Hz, l/min automatic adjusting device via axis on the unit beam for lateral positioning to different edge thicknesses and for moving away out of the working area chamfer and radius adjustment automatically adjustable max. edge thickness for chamfer with radius cutter: o in case of r = mm o in case of r = mm o in case of r = mm chamfering angle approx. 15 tool chuck HSK25 without tools Radius Cutter Homag Unit #3562 set of four (4) insert cutters with ten (10) reversible carbide inserts 70 mm (2-3/4 ) x 16 mm (5/8 ), HSK 25; t = 4 for r = 3 mm (1/8 ) Continuous Trimming Control Homag Unit #3533 allows profile end trimming station to be used for trimming top and bottom radius detail as well as corner radii includes dust extraction hood top and bottom manual mechanical adjustment at unit required Profile Scraping Unit Homag Unit #4510 tracing from top, bottom, and side for chamfering or rounding off of pre-trimmed PVC edges electro-pneumatic controlled air nozzles max. edge thickness 5 mm (3/16") max. lateral adjustment 50 mm (1-31/32") height adjustment with top pressure includes suction box for PVC chips without tooling Profile Knives for Scraping Unit Homag Unit #4535 for radius 3 mm (1/8 )

8 TECHNICAL SPECIFICATIONS PAGE 8 AUGUST 08, Pneumatic Adjustment Homag Unit #4522 for profile scraping unit for electro-pneumatic lateral movement in and out of processing area Edge Heating Device Optimat Homag Unit #2355 for removal of overstretch crazing when processing PVC edges top and bottom air heater with temperature adjustment Edge Buffing Unit Homag Unit #4402 top and bottom with oscillation two (2) motors, 0.25 kw, 60 cycles, 2850 rpm incline and height adjustable with top pressure oscillation device enables the utilization of complete disc width, for top and bottom motor equipped with two (2) cloth buffing wheels 150 mm x 50 mm x 25 mm (5-29/32 x 1-31/32 x 31/32 ) Noise Reduction Enclosure Homag Unit #0415/0425 for edge trimming section with centralized dust extraction ducts with viewing windows illuminated for ease of operator inspection Outfeed Transport Conveyor length approx. 400 mm (15-3/4") Electronic Width Adjustment EB 02 Homag Unit #6263 with rapid and slow gear change-over adjustment speed: o rapid gear 3 m/min (9.8 ft/min) o slow gear 25 mm/min (1 ft/min)

9 TECHNICAL SPECIFICATIONS PAGE 9 AUGUST 08, Electronic Control Homag Unit #6202 control with programmable memory (PLC) indication of all inputs and outputs by means of luminous diodes integrated line control for remote control of processing units multi-tasking control of PLC for precise unit operation part number in machine at choice compatible interface to all Homatic input systems recommended environmental temperature min. +5 C (41 F), max. +35 C (95 F) Monitor Input PC 22 Homag Unit #0000 user-friendly operator interface for control and administration of processing programs of a machine Hardware Power Control PC22 with PLC control (IEC61131) modern control system on the basis of an industrial PC with 2 GHz and 512 MByte RAM one (1) 1 hard disk fixed one (1) hard disk for data securing USB connection TFT flat screen with PC Keyboard and mouse digital field bus system for infeed/outfeed and peripheral units network connection Ethernet and network software Software Operating system Windows XP (US) embedded virus protection 1:1 data securing (cloning) by means of a second hard drive operation menu-guided with Windows standard software kit WoodCommander with: o easy, graphic supported creation and storage of machine programs o administration of tool data by tool macros o operator guiding system (BDL) for display of necessary manual adjustments at the machine in case of resets o error message in plain text Schuler MDE Basic integrated line control remote diagnosis via modem

10 TECHNICAL SPECIFICATIONS PAGE 10 AUGUST 08, Increased Cooling Capacity for Optimat Homag Unit #6167 (1left; 1 right) increase of cooling capacity for an environmental temperature of more than 40 C (104 F) Diagnosis System WoodScout Homag Unit #6383 (1 left) The WoodScout system systematically eliminates errors, leading to a considerable decrease in down time. This software provides: graphic-supported PLC diagnosis displayed in different levels a data base system that allows the operator to enter the reason for the error as well as the corrective measures. The next time an error occurs, the procedure to correct it is displayed. The information is shared by all shifts and written by customer for ease of understanding. optimum support for the elimination of machine down-times Documentation and Control Text: English Homag Unit # 8322 production instructions consisting of operator manual and maintenance guidelines (hardcopy and CD ROM) PC 22 on-screen control texts for machine operators spare parts designations on CD ROM