Homag CNC Processing Center, Model BOF 211 Vantage 12L

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1 PAGE 1 Homag CNC Processing Center, Model BOF 211 Vantage 12L The BOF series of high-performance processing centers was created from an innovative concept that offers new technology with optimized interaction between components, while ensuring maximum production. The BOF routing and drilling center features a rigid frame construction that includes an innovative computer numeric control (CNC) and a matrix vacuum table. This design offers efficient, cost effective, high-speed batch size production with the ability to process a variety of work pieces on the same machine with minimum down time. Brief Summary of Machine Dual-Zone Alu-Matrix Grid (R) Table 40 hp Vacuum System* 12/15 kw Main Router Spindle* C-Axis with Unit Interface Interface for Optional Flex-5 Processing Unit 12-Position Plate Type Tool Changer* 13-Spindle Boring Head: 9 Vert., 2+2 Horiz. WoodScout Diagnosis System* Automatic Central Lubrication * Upgraded from standard offering.

2 PAGE 2 Main Router Spindle 12/15 kw Current-Controlled Router Spindle Homag Unit #7440 (1 of) HSK-63F - DIN spindle taper speed regulated (closed-loop current-controlled), three-phase asynchronous 12 kw (16 hp) motor - S1 rated, (15 kw (20 hp) - S6 rated), with constant (maximum) torque from 1,000 to 12,000 rpm, and full nominal power from 12,000 rpm for exceptional power output, even at low spindle speeds number of revolutions is programmable from 1,000 to 24,000 rpm liquid cooled hybrid ceramic bearings with temperature surveillance, in order to avoid thermal damage and to increase service life maximum rotating tool weight of 6 kg (13.23 lbs.) including tool holder maximum tool length of 200 mm (7-7/8") calculated from lower edge of motor spindle tool diameter: o maximum 180 mm (7-3/32") for routing tools o maximum 200 mm (7-7/8") for sanding tools includes vibration sensor for surveillance of the router spindle during operation o protects the router spindle against damage due to unbalanced tools or improper utilization o when the acceptable threshold value is exceeded, the machine stops and an error message is displayed to the operator automatic feed reduction when programmed spindle speed cannot be maintained supplied with one (1) tool holder and collet tool holder and collet to be balanced to G2.5 at 24,000 rpm includes dust collection hood supplied without cutting tools C-Axis with Unit Interface for Main Router Spindle - Optimat Homag Unit #7443 (1 of) for connection of processing units (aggregates) including pneumatic interface and swiveling drive C-axis at main spindle with 3-point support system, capable of high cutting force transmission drive for all units with swiveling axis 0 to 360 unlimited swiveling range, at a speed up to 50 rpm (18,000 /min.) features tubeless compressed-air supply, used by some processing units Extension of C-Axis for Flex 5+ Processing Unit Homag Unit #7573 (1 of) coupling element to the C-axis unit interface pneumatic control unit for automatic changing and operation of the optional Flex 5 or Flex 5+ processing unit not available with tracing system for main router spindle

3 PAGE 3 12-Position HSK-63F Tool Changer D=135 Homag Unit #7451 (1 of) plate type tool changer for 12 tools or processing units (aggregates) with HSK- 63F interface maximum rotating tool weight of 6 kg (13.23 lbs.) including tool holder maximum processing unit weight of 10 kg (22 lbs.) maximum total weight of all equipment is 60 kg (132 lbs.) distributed evenly following tool combinations are possible: o 12 x maximum diameter of 135 mm (5-5/16") or o 6 x maximum diameter of 180 mm (7-3/32") and 6 x maximum diameter of 85 mm (3-11/32") maximum tool diameter for sanding tools is 200 mm (7-7/8") supplied without tool holders or tools 13-Spindle "L" Shaped Boring Head 9-Vert., 2+2 Horiz. Homag Unit #7474 (1 of) one (1) frequency-controlled 1.5 kw motor, programmable to 7,500 rpm maximum with 9 High-Speed Vertical Boring Spindles in L-Shaped Arrangement: o for vertical drilling with a stroke of 60 mm (2-11/32") o individual spindle selection o with mechanical locking mechanism for spindles in the down position o nine (9) vertical spindles with up to a maximum of 35 mm (1-3/8") drill diameter (alternating positions) o for cantilever machines: six (6) vertical spindles in the X-direction; four (4) vertical spindles in the Y-direction (one (1) spindle shared) o distance between spindles is 32 mm (1-1/4") pitch total drill length is 70 mm (2-3/4") shank diameter is 10 mm o with clamping surface and adjusting screw o rotation direction: left/right-hand rotation, alternately with 4 Horizontal Boring Spindles: o one (1) double-ended horizontal spindle in the X-direction; one (1) doubleended horizontal spindle in the Y-direction o for horizontal drilling with a vertical stroke of 60 mm (2-11/32") o maximum drill diameter is 10 mm total drill length is 70 mm (2-3/4") shank diameter is 10 mm o with clamping surface and adjusting screw o rotation direction: left/right-hand rotation, alternately includes dust collection hood one (1) free space for (optional) add-on cutter (router) spindle (#7493) supplied without tooling

4 PAGE 4 Cross-Grooved Vacuum Alu-Matrix Grid Table "R" cross grooved table of extruded aluminum prepared for inserting a rubber sealing gasket or a flexible vacuum riser pod for putting on fixtures and panels the grid is machined on a 30 mm pitch, with the width and depth of the cross grooves of 7 mm dovetail slots are machined into the table surface on a 30 mm pitch for a variety of flexible clamping options distance between vacuum ports in the table surface is 120 mm integrated single-circuit vacuum system, divided into left-hand and right-hand table half, supplied via one (1) 4" vacuum port 2-stage vacuum monitor for processing mode and spoil board calibration one (1) table configured for two (2) processing zones (alternating operation) four (4) plug-type connections with single circuit (1-way) compressed air system, for connecting pneumatic clamping devices workpieces with extreme dimensions must be clamped using fixtures or mechanical clamping devices the machine's zero point is located at the front, left side workpieces are fed into the machine manually from the front side includes 20 Meters of 8 mm (5/16") diameter gasket supplied without fixtures and clamping devices Vacuum Guiding System 1000 M 3 /H for R-Table Homag Unit #7335 (1 of) extension of the standard vacuum system to: o 1 x 1000 m 3 /h for single occupation (total table surface) o 2 x 500 m 3 /h for alternate operation enables the use of high-volume vacuum pumps, e.g., for NBM includes additional 1" end plugs integrated in the table for maximum vacuum capacity when using vacuum boards which are permeable to air increases vacuum connection cross-section size to 4" diameter larger vacuum pump(s) must be sized according to the desired processes Reference Stops (Outer Edge) for Vantage Matrix Table Homag Unit #7300 (6 of) each zone to have one (1) fixed stop on the side of the table, and two (2) adjustable edge-mounted stops on the front of the table control of final positions (up or down), electro-pneumatically actuated elevation 60 mm (2-11/32") features down-position surveillance of the stops

5 PAGE 5 40 hp Vacuum System one (1) oil-sealed, liquid-ring vacuum pump approximately 550 cfm maximum 28" Hg vacuum pressure maximum includes a 10 micron inlet-filter, and exhaust muffler for clean quiet operation supplied with 15 feet of 4" vacuum hose Machine Technical Specifications controlled axes five (5) X, Y, Z1, Z2, C axis strokes X-axis mm (165-11/32") Y-axis mm (95-27/32") Z-axes mm (23-19/32") C-axis axis rapid traverse rate X-axis - 80 M/min (3150 in./min.) Y-axis - 80 M/min (3150 in./min.) Z-axes - 30 M/min (1181 in./min.) table size 3700 mm x 1610 mm (145-21/32" x 63-3/8") tooling shank size (router) 25 mm (1") maximum tooling length (from spindle nose) 200 mm (7-7/8") cutter diameter max. 180 mm (7-3/32") for routing tools max. 200 mm (7-7/8") for sanding tools tool holder* - HSK-63F one (1) right-hand collet* - RDO-35 one (1) 3/4" main spindle power 12 kw (16 hp) S1 rated 15 kw (20 hp) S6 rated spindle speed (variable) 1,000 to 24,000 rpm spindle speed control one (1) solid-state frequency inverter with closed-loop current-control boring unit adapter (size/type) 10 mm (straight) boring unit drill length 70 mm (2-3/4") boring unit power 1.5 kw (2 hp) boring unit speed 7,500 rpm maximum * Combination of tool holder and collet balanced to G2.5 at 24,000 rpm.

6 PAGE 6 Panel Specifications maximum workpiece length (single operation), 3700 mm (145-21/32") for all router processing units, aligning the workpiece with lateral (side) stop pins maximum workpiece length 1400 mm (55-3/32") (alternating/pendulum operation) for vertical router diameter of 25 mm (1"), aligning the workpiece with lateral (side) stop pins maximum workpiece length 1225 mm (48-7/32") (alternating/pendulum operation) for all router processing units, aligning the workpiece with lateral (side) stop pins maximum workpiece width for vertical router 1610 mm (63-3/8") diameter of 25 mm (1"), using front stop pins (with maximum combination workpiece and vacuum board thickness of 40 mm to the table-top) maximum workpiece width for all router 1550 mm (61") processing units, using front stop pins maximum workpiece thickness to the Alu- 210 mm (8-1/4") Matrix grid table-top, including any customer-provided vacuum board, vacuum pod, or fixtures maximum workpiece thickness, without 60 mm (2-11/32") restriction for units & suction minimum workpiece size depends on clamping devices, workpiece surface and contour working height to top of grid table 860 mm (33-27/32")

7 PAGE 7 Facility Requirements of Processing Center floor compressed air dust extraction for working spindle and cleaning device machine power* vacuum power* 10" concrete with rebar reinforcements (Note: A single, level pad is required for maintaining machine levelness over time.) 103 psi and 11 cfm volume - approx cfm air velocity - 92 ft/sec negative air pressure in in/ws outlet diameters mm (11") (Note: Please contact your dust extraction supplier to determine exact requirements for your facility.) voltage: 480 volt; 3-phase, 4-wire grounded, 60 cycle amps required: 35 (nominal) voltage: 480 volt, 3-phase, 4- wire grounded, 60 cycle amps required: 52 (nominal) * Note: Customer voltage supplied must not fluctuate in excess of 5% of its stated value, otherwise a voltage stabilizer will need to be installed at the customer's expense. Documentation and Control Texts: English Homag Unit #8322 production instructions consisting of operator's manual and maintenance guidelines on DIN A4 paper and CD-ROM on-screen operator control texts for machine operators for the PC85L spare parts designations on CD-ROM available for delivery at the same time as machine's delivery Homatic Control Equipment Homatic CNC system Power Control PC85L with Windows XP (embedded) operating system (PLC according to IEC 61131) industrial PC with at least 2 x 1.6 GHz and 1024 MB of RAM one (1) hard disk solidly installed one (1) hard disk for data securing USB connection hand control for set-up mode 17" TFT flat-panel monitor with PC keyboard and mouse digital drive technology decentral, digital field bus system network connection Ethernet via additional network card & software. Within the machine or machine line, Homag uses the data networks with the identifications x or x. If one or both identification(s) are also used in the customer network, the customer has to provide a router in order to avoid network conflicts

8 PAGE 8 Control Software Windows XP (embedded) and virus protection 1:1 securing (Cloning) operation with Windows standard via selection menu PC85L CNC-kernel with: o control for continuous line operation in all axes and parallel operations through multiple-channel technology o look-ahead function, to achieve optimum feed speed at transition points o dynamic look-ahead control for accurate contours PC85L software kit with graphic operating programs, including: o WoodWOP for graphic and interactive creation of CNC programs; great program library with example programs for contours, carcase furniture, worktops, doors, etc.; includes the post-processor o a graphic tool database: software kit for assistance of the Homag units listed in the scope of delivery; consisting of WoodWOP processing macros, NC sub programs, and administration of unit data o production list administration o CNC operation o graphic representation of clamping locations o error messages in clear text o up to 24-digit alphanumeric program names o Schuler MDE Basic for machine data acquisition WoodScout Diagnosis System Homag Unit #6383 A software kit for the graphical diagnosis of the machine's condition. With the WoodScout system, it is possible to systematically eliminate troubles, which can lead to a considerable increase in the factory's productivity. Features include: graphical PLC diagnosis in different levels a "learning" system, due to the ability of entering the reasons of a fault, and then the corrective action(s) that remove them optimum support for the elimination of machine down-time

9 PAGE 9 Technical Phone Support and Remote Diagnostics provided with the purchase of this machine for the period of two (2) years: o 24-hour technical phone support o Machine embedded software (e.g., WoodWOP) phone support - 8:00 am to 5:30 pm o Remote/WebEx/phone diagnostics - 8:00 am to 5:30 pm using the analog telephone modem supplied with the machine; customer to install telephone line to modem the customer is to provide a voice telephone at the machine for communication with the central office for remote services the performances of the central office for remote services are specified in the tele-service contract failure to maintain a tele-service contract with Stiles will require the customer's return of the modem and associated software additional Technical Support packages or contracts are optionally available Electric Equipment machine wired to U.L. specification separate switch cabinet on rollers with integrated operator terminal installation of switch cabinet is possible either on the right or left side in front of the operating table (right-hand side is supplied standard) permissible environmental temperature is 50 F to 104 F; if temperature will exceed the 104 F maximum, an optional air conditioner for the switch cabinet must be purchased by the customer (Homag #6171) FI-safety switching only permitted in connection with an all-mains sensitive/- selective FI-safety switch; if the performance of this device is not sufficient, a differential current monitor is recommended to be provided by the customer Air Conditioning Unit for Switch Cabinet Venture/Vantage Homag Unit #6171 this unit will be necessary if the environmental temperature at the machine exceeds 40 C (104 F) this option will be installed at the customer's facility

10 PAGE 10 Basic Equipment rigid processing center in heavy, stress-relieved construction with a highprecision linear guide systems with dust protection working unit beam with linear THK guide system maintenance-free drives with digital AC servo motors for precise contours precision, backlash-free rack and pinion for X- and Y-axis re-circulating ball screws and digital AC servo motors for positioning of the Z- axes (one for the router spindle, one for the drilling spindle), stroke 600 mm (23-19/32") separate dust collection hoods for router spindle and drilling unit with central connection port for connection to customer's dust collection system automatic centralized lubrication for all drives and linear guides paint: grey lacquer RDS customer's floor conditions must correspond to the foundation plan Safety Features front operating area protected by safety mats; the mats are divided into three (3) independent zones so the operator may load/unload parts at one end of the machine while the machine continues to work on the opposite end safety barrier for the left-front and right side of the machine includes the safety (interlocked) door additional barriers may be required to be purchased optionally if the customer does not have the facilities to protect the other two (2) open sides of machine wood dust protection maximum 2 mg/m 3 subject to the required extraction capacity to be provided by the customer as indicated Safety Barrier - Lateral Wall Left-Hand Homag Unit #7011 includes solid barrier panels on supports for securing to the floor height is 1800 mm (70-7/8") includes one (1) U-PVC window Note: It is not allowed to run this machine without full safety barriers. Homag Quality Pack includes energy guiding chains (cable trail) in X, Y, and Z directions in closed execution in order to prevent cable damage by residual pieces, chips, etc. linear guide-ways in X and Y directions are covered with a steel band in order to avoid dirt intrusion TÜV certified according to DIN EN ISO 9001:2000 the machine is run-in and delivered with a Homag standard program; run-in of customer-specific panels is available optionally