FL1000 Wall-Mount Box Installation and Operation Guide

Transcription

1 FL1000 Wall-Mount Box Installation and Operation Guide ONE DOOR (FL1-B) TWO DOOR (FL1-H) B FL1000 Wall-Mount Box Content Page INTRODUCTION PRODUCT INTRODUCTION General Description Options Affecting Shipment Accessories SPECIFICATIONS DIMENSIONS Fiber Wall Mount Box Fiber Wall Mount Box Fiber Wall-Mount Box Fiber Wall-Mount Box UNPACKING THE PRODUCT MOUNTING THE BOX ON A WALL INSTALLING AND ROUTING PIGTAILS INSTALLING S AND ROUTING FIBERS INSTALLING S AND SPLICING (continued) Rev A Page 1

2 Content Page 9 OPERATION Installing Patch Cords Cleaning Adapters and Connectors CUSTOMER INFORMATION AND ASSISTANCE INTRODUCTION This guide describes the FL1000 wall-mount box and provides all information required to install and use this product. The FL1000 wall-mount box comes in a number of sizes providing 12-, 24-, 36-, 48-, or 72-fiber termination/splice configurations and 48- or 144-splice spliceonly configurations. This guide uses examples of these configurations to provide procedures for all configurations. Some configurations are not shown. Revision History ISSUE DATE REASON FOR CHANGE Issue 1 11/2004 Original. Trademark Information ADC is a registered trademark of ADC Telecommunications, Inc. FL1000 is a trademark of ADC Telecommunications, Inc. ST is a trademark of AT&T Technologies, Inc. ADMONISHMENTS Important safety admonishments are used in this manual to warn of possible hazards to persons or equipment. The admonishments in the form of Dangers, Warnings, and Cautions must be followed at all times. These warnings are flagged by use of a triangular alert icon (shown below), and are listed in descending order of severity of injury or damage and likelihood of occurrence. Danger: Danger is used to indicate the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the hazard is not avoided. Warning: Warning is used to indicate the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the hazard is not avoided. Caution: Caution is used to indicate the presence of a hazard that will or can cause minor personal injury or property damage if the hazard is not avoided. Page 2

3 ADCP Issue 1 November 2004 GENERAL SAFETY PRECAUTIONS Danger: Infrared radiation is invisible and can seriously damage the retina of the eye. Do not look into the ends of any optical fiber. Do not look directly into the optical adapters of the adapter packs. Exposure to invisible laser radiation may result. An optical power meter should be used to verify active fibers. A protective cap or hood MUST be immediately placed over any radiating adapter or optical fiber connector to avoid the potential of dangerous amounts of radiation exposure. This practice also prevents dirt particles from entering the adapter or connector PRODUCT INTRODUCTION General Description The FL1000 wall mount box, shown in Figure 1, is a compact, efficient, fiber optic termination and/or splicing enclosure intended for low fiber count installations. SWING-OUT DOORS (1 OR 2) DESIGNATION LABEL CLAMP (OPTIONAL) (OPTIONAL) ADAPTER PLATE BULKHEAD 6PAK ADAPTER PLATE (OPTIONAL) B Figure 1. FL1000 Termination/Splice Wall-Mount Box (48-Fiber Shown) Page 3

4 The FL1000 wall-mount box is available in a number of different configurations, including 12-, 24-, 36-, 48-, and 72-fiber termination/splice configurations and 48- and 144-splice splice-only configurations. Figure 1 (on the previous page) shows the common features of a termination/splice box including: Either one or two swing-out doors providing easy front access to the inside of the box; Splice deck where splice trays are mounted; 6pak adapter plate where adapter plug-ins are mounted; Radius limiters to protect fiber wraps from damage due to sharp bends or kinks. The splice-only wall box has similar features except for absence of the bulkhead. All splice boxes have a single door. SWING-OUT DOOR DESIGNATION LABEL CLAMP (OPTIONAL) (OPTIONAL) B Figure 2. FL1000 Splice-Only Wall-Mount Box (48-Fiber Shown) Optional cable clamps and compression fittings can be used to secure cables in FL1000 wallmount boxes. Grommets, provided with every box, accommodate a wide range of cable types including connectorized cable and clamped fiber bundles. An optional strength member tie-off for outside plant cables is also available. Page 4

5 The swing-out doors may be equipped to be lockable using kits available from ADC. In a situation where a termination/splice box is used as service demark, the provider area (splice side) and customer area (bulkhead) can be locked with different keys to control access. 1.2 Ordering Configurations Ordering options will affect what the customer receives: Wall-Box Type Termination/splice models are available with either one door or two doors. The 2-door type, when available, provides the ability to control access to the provider and customer areas separately. Splice-only boxes are available with one door only. For details, see Section 2. 6Pak Adapter Packs The box may be ordered without adapter packs, with factoryinstalled adapter packs, or with adapter packs to be installed by the customer. Adapter packs may consist of adapters only or of adapters with pre-installed pigtails. Connector Type Singlemode and multimode standard connector types are available. Splice Tray Type The box may be equipped with any of a number of different types of standard size splice trays including bare fusion, heat shrink fusion, mechanical, and rotary. Mini-splice trays, used in 12-fiber boxes, are available in the same types. For details, refer to ADC catalog 840, available on the ADC web site ( 1.3 Accessories Accessories available for FL100 wall-mount boxes include: 6Pak adapter plug-ins Bonding grounding kits Cable clamp kits Compression fittings Standard size splice trays Strength member tie-off kits Lock and key kits Mini-splice trays (used in 12-fiber box) For details, refer to ADC catalog 840, available on the ADC web site ( 2 SPECIFICATIONS Table 1 lists specifications for the FL1000 wall-mount boxes. Page 5

6 Table 1. FL1000 Specifications ITEM 12-Fiber Termination/Splice Box Dimensions (HxWxD) Weight (empty) Capacity 24-Fiber Termination/Splice Box Dimensions (HxWxD) Weight (empty) Capacity 36-Fiber Termination/Splice Box Dimensions (HxWxD) Weight (empty) Capacity 48-Fiber Termination/Splice Box Dimensions (HxWxD) Weight (empty) Capacity 48-Splice Splice Box Dimensions (HxWxD) Weight (empty) Capacity 72-Fiber Termination/Splice Box Dimensions (HxWxD) Weight (empty) Capacity 144-Splice Splice Box Dimensions Weight (empty) Capacity All Boxes Material Color Connector types DESCRIPTION Available in 1-door or 2-door models (1-door) 11.0 x x 3.40 inches (29.94 x x 8.64 cm) (2-door) 11.0 x x 3.87 inches (29.94 x x 9.83 cm) 8 lbs. (3.7 Kg) 12 splices and terminations (24 with LX.5 or LC connectors) Available in 1-door or 2-door models 15.0 x x 3.87 inches (38.1 x x 9.83 cm) 12.8 lbs. (5.8 Kg) 24 splices and terminations (48 with LX.5 or LC connectors) Available in 1-door or 2-door models 15.0 x x 5.00 inches (38.1 x x 12.7 cm) lbs. (6.45 Kg) 36 splices and terminations (72 with LX.5 or LC connectors) Available in 2-door model only 15.0 x x 5.98 inches (38.1 x x cm) 15.4 lbs. (7.0 Kg) 48 splices and terminations (144 with LX.5 or LC connectors) Available in 1-door model only 15.0 x x 5.98 inches (38.1 x x cm) 15.2 lbs. (6.9 Kg) 48 splices Available in 2-door model only 15.0 x x 5.98 inches (38.1 x x cm) 26.5 lbs. (12.0 Kg) 72 splices and terminations Available in 1-door model only 17.0 x x 5.17 inches (43.18 x x cm) 16.3 lbs. (7.4 Kg) 144 splices All metal design Putty white Singlemode and multimode standard types Page 6

7 3 DIMENSIONS This section contains 1-door and 2-door dimensions for the 12-, 24-, and 48-fiber termination/ splice boxes, and 2-door dimensions only for the 72-fiber termination/splice box. The 48-splice splice box has the same dimensions as the 48-fiber termination/splice box. Illustrations are not provided here for the 36-fiber termination/splice box and the 144-splice splice box, but dimensions are listed in Table 1 on page 6. Note: Dimension drawings of different size wall-mount boxes, as presented in this section, are not in scale with reference to one another. Larger boxes have been scaled down to make them fit on the printed page Fiber Wall Mount Box Figure 3 shows dimensions of the 12-fiber, 2-door box. Figure 4 shows dimensions of the 12- fiber, 1-door box IN. (7.62 CM) IN. (30.89 CM) 3.00 IN. (7.62 CM) 3.40 IN. (8.64 CM) TOP VIEW 8.00 IN. (20.32 CM) MOUNTING HOLE (4 PLACES) FRONT VIEW 8.00 IN. (20.32 CM) IN. (29.94 CM) IN. (27.42 CM) 1.5 IN. (3.81 CM) B Figure Fiber, 2-Door Box Dimensions Page 7

8 3.00 IN. (7.62 CM) IN. (30.87 CM) 3.40 IN. (8.64 CM) TOP VIEW IN. (33.73 CM) MOUNTING HOLE (4 PLACES) FRONT VIEW 8.00 IN. (20.32 CM) IN. (27.94 CM) 1.5 IN. (3.81 CM) IN. (27.43 CM) B Figure Fiber, 1-Door Box Dimensions Page 8

9 Fiber Wall Mount Box Figure 5 shows dimensions of the 24-fiber, 2-door box. Figure 6 shows dimensions of the 24- fiber, 1-door box IN. (9.02 CM) IN. (35.95 CM) 3.55 IN. (9.02 CM) 3.87 IN. (9.83 CM) TOP VIEW IN. (25.40 CM) MOUNTING HOLE (4 PLACES) FRONT VIEW IN. (30.48 CM) IN. (38.1 CM) 1.5 IN. (3.81 CM) IN. (32.51 CM) B Figure Fiber, 2-Door Box Dimensions Page 9

10 3.55 IN. (9.02 CM) IN. (35.95 CM) 3.87 IN. (9.83 CM) TOP VIEW IN. (38.81 CM) MOUNTING HOLE (4 PLACES) FRONT VIEW IN. (30.48 CM) IN. (38.1 CM) 1.5 IN. (3.81 CM) IN. (32.51 CM) B Figure Fiber, 1-Door Box Dimensions Page 10

11 Fiber Wall-Mount Box Figure 7 shows dimensions of the 48-fiber, 2-door box. Figure 8 shows dimensions of the 48- fiber, 1-door box IN. (14.38 CM) IN. (35.95 CM) 5.66 IN. (14.38 CM) 5.98 IN. (15.19 CM) TOP VIEW IN. (25.40 CM) MOUNTING HOLE (4 PLACES) FRONT VIEW IN. (30.48 CM) IN. (38.1 CM) 1.5 IN. (3.81 CM) IN. (32.51 CM) B Figure Fiber, 2-Door Box Dimensions Page 11

12 5.66 IN. (14.38 CM) IN. (35.95 CM) 5.98 IN. (15.19 CM) TOP VIEW IN. (38.81 CM) MOUNTING HOLE (4 PLACES) FRONT VIEW IN. (30.48 CM) IN. (38.1 CM) 1.5 IN. (3.81 CM) IN. (32.51 CM) B Figure Fiber, 1-Door Box Dimensions Page 12

13 Fiber Wall-Mount Box Figure 9 shows dimensions of the 72-fiber, 2-door box. This configuration is only available in the 2-door model IN. (14.38 CM) IN. (48.26 CM) 5.66 IN. (14.38 CM) 5.98 IN. (15.19 CM) TOP VIEW IN. (37.64 CM) MOUNTING HOLE (4 PLACES) FRONT VIEW IN. (46.99 CM) IN. (54.61 CM) IN. (44.81 CM) 1.5 IN. (3.81 CM) B Figure Fiber, 2-Door Box Dimensions Page 13

14 4 UNPACKING THE PRODUCT Unpack and inspect the wall-mount box as follows: 1. Inspect the exterior of the shipping container for evidence of rough handling that may have damaged the contents of the container. 2. Unpack the wall-mount box and check for possible damage. 3. If damage is detected or if parts are missing, file a claim with the commercial carrier and then notify ADC Customer Service. Save damaged carton for inspection by the carrier. 4. For repair, replacement, and warranty information, refer to Section 10 on the last page of this manual. 5. Save the shipping container for use if equipment requires shipment at a future date. 5 MOUNTING THE BOX ON A WALL Note: Before mounting the wall-mount box to the wall, determine which of the available locations will be used to install the cable clamp. If the main clamp mounting location is used, you must install the cable clamp bracket before mounting the box. For an illustration, refer to Figure 15 on page 19. FL1000 wall-mount boxes can be mounted directly to any wall, but ADC recommends that they be mounted, using the #12 woodscrews supplied with the unit, on a 3/4-inch thick plywood panel that is attached to the wall in accordance with local fire code. Use the following procedure. Note: For door swing and other dimensions, refer to diagrams in Section Make sure the location provides room for the door to swing out. Position the box in its assigned location and mark the mounting hole locations. 2. Fasten using the four #12 by 3/4-inch wood screws provided (see Section 3 for mounting hole locations). 6 INSTALLING AND ROUTING PIGTAILS Wall-mount boxes with a termination function have mounting slots for 6pak adapter plates with attached pigtails. The adapters may be of either simplex or duplex type. Note: Adapter plates without attached pigtails may also be installed. To install them, place the adapter plates in the bulkhead in the same way as described below for adapter plates with attached pigtails. Use the following procedure to install and route pigtails. 1. If the 6pak plate has attached pigtails, thread the pigtails through the empty mounting slot and loop the pigtails around the radius limiters in the chassis, as shown in Figure 10 below. Page 14

15 END TAB PIGTAILS SLOT 6PAK PLATE (LOADED) END TAB B Figure 10. Installing a 6Pak Plate with Pigtails in a Wall-Mount Box 2. Align the tabs on the 6pak plate with the notches in the mounting slot (with the letters ADC and two end tabs facing out). 3. Slide the 6pak plate into the slot until it snaps in place. 4. Route the pigtails within the chassis corresponding to the following figures: a. For 12-fiber boxes, refer to Figure 11. b. For 24- and 48-fiber boxes, refer to Figure 12. c. For 72-fiber boxes, refer to Figure 13. Page 15

16 TO STRENGTH MEMBER POINT POINTS LOCATION ( NOT SHOWN FOR CLARITY) B Figure 11. Pigtail Routing in 12-Fiber Termination/Splice Box STORE EXCESS SLACK AROUND SPOOL POINT TO STRENGTH MEMBER LOCATION ( NOT SHOWN FOR CLARITY) B Figure 12. Pigtail Routing in 24- or 48-Fiber Termination/Splice Box Page 16

17 STORE SLACK AROUND SPOOLS AND THROUGH CLIP IF NECESSARY POINT TO STRENGTH MEMBER LOCATION ( NOT SHOWN FOR CLARITY) B Figure 13. Pigtail Routing in 72-Fiber Termination/Splice Box 7 INSTALLING S AND ROUTING FIBERS The cable must be routed within the chassis in an orderly way that provides maximum protection for the fibers and ease of future maintenance. Use the following procedure to prepare and install the cable. Danger: Infrared radiation is invisible and can seriously damage the retina of the eye. Do not look into the optical bulkhead of an operational transmitter, or into the launching (output) end of an active fiber. A clean, protective cap or hood MUST be immediately placed over any radiating bulkhead receptacle or optical fiber connector to avoid exposure to potentially dangerous amounts of radiation. This practice also helps prevent contamination of connectors and adapters. 1. Determine whether a cable clamp or compression fitting will be used to hold the cable. In general, a cable clamp is intended for a larger diameter cable, but either method can be used for securing the cable. 2. If using a compression fitting (Figure 14): a. Remove the grommets (shipped with the panel). b. Thread the cable stub through the compression fitting components, stacked as shown in Figure 14 (cable not shown). Page 17

18 c. In any order, slide the grommets and compression fitting bracket (with cable inside it) into the slot from which the grommets were removed. d. Install the compression fitting in the locknut. e. Install the bushing and sealing nut in the compression fitting. LOCKNUT COMPRESSION FITTING BRACKET GROMMETS COMPRESSION FITTING B BUSHING SEALING NUT Figure 14. Compression Fitting Components (Cable Not Shown) 3. Strip the outer sheath of the cable to expose the inner subunits, referring to the routing diagrams provided for each box size on the following pages. In general, there should be enough cable length, beyond the breakout, to allow for two full wraps of the cable subunits plus an additional 36 inches (91.44 cm) of individual fibers. The cable sheath should extend about 0.75 inch (1.9 cm) beyond the cable clamp or compression fitting. Page 18

19 4. If using a cable clamp, select from the available clamp mounting locations. The main location is on the back of the box, shown in Figure 15. In addition, there will be one or more mounting locations (depending on box size) to the side of the grommets in the general area shown in Figure 16 on page 20. Note: If the main clamp mounting location is to be used, the clamp bracket should be already in position in the wall box, as instructed in Section 5 on Page 14. If it is not, use the alternate mounting location shown in Figure 16 on page Mount the cable clamp bracket as follows: a. If the cable clamp bracket is already in place in the box, locate the integral bolts of the bracket which will be visible protruding through the box chassis in the location shown in Figure 15. If an alternate location will be used, install the clamp bracket with the integral brackets pointing toward the grommets, as shown in Figure 16 on page 20. b. Sort through the rubber grommets in the kit and find the one that best fits the cable. If the cable is too small to fit snugly in the smallest grommet, build up the cable with tape of a suitable material per local standards. c. Assemble the cable clamp components on the integral bolts in the order shown in the figure and secure with the two nuts provided. CLAMP BRACKET INTEGRAL BOLTS CLAMP YOKES (2) NUTS (2) RUBBER GROMMET A Figure 15. Cable Clamp Assembly Page 19

20 CLAMP BRACKET WITH INTEGRAL BOLTS RUBBER GROMMET NUTS (2) A CLAMP YOKES (2) Figure 16. Alternate Cable Clamp Mounting Location 6. If the cable being installed is an OSP cable with a metallic strength member, bond the cable to ground following the instructions for the bonding grounding kit. 7. Route the pigtails within the chassis corresponding to the following figures: a. For 12-fiber termination/splice box, refer to Figure 17. b. For 24- or 48-fiber termination/splice box, refer to Figure 18. c. For 72-fiber termination/splice box, refer to Figure 20 d. For 48- or 144-splice splice box, refer to Figure Tie the fibers down in the location shown using cord lacing. Danger: Infrared radiation is invisible and can seriously damage the retina of the eye. Do not look into the optical bulkhead of an operational transmitter, or into the launching (output) end of an active fiber. A clean, protective cap or hood MUST be immediately placed over any radiating bulkhead receptacle or optical fiber connector to avoid exposure to potentially dangerous amounts of radiation. This practice also helps prevent contamination of connectors and adapters. 9. For instruction on installing a splice tray, refer to Subsection 8 on Page 25. Page 20

21 IFC OR OSP SHEATH A B C TWO FULL 36 IN. MIN. WRAPS (91.44 CM) SUB-UNITS FIBERS TOP ENTRY TO A B STRENGTH MEMBER POINT C LOCATION ( NOT SHOWN FOR CLARITY) TO STRENGTH MEMBER C B POINTS LOCATION ( NOT SHOWN FOR CLARITY) A BOTTOM ENTRY B Figure 17. Cable Breakout and Routing, 12-Fiber Box Page 21

22 IFC OR OSP SHEATH A B C TWO FULL 36 IN. MIN. WRAPS (91.44 CM) SUB-UNITS FIBERS TOP ENTRY A TO STRENGTH MEMBER C B POINT LOCATION ( NOT SHOWN FOR CLARITY) TO STRENGTH MEMBER ROUTE FIBER AROUND RADIUS LIMITER TO REVERSE DIRECTION A C B POINT LOCATION ( NOT SHOWN FOR CLARITY) BOTTOM ENTRY B Figure 18. Cable Breakout and Routing 24- or 48-Fiber Box Page 22

23 IFC OR OSP SHEATH A B C TWO FULL 36 IN. MIN. WRAPS (91.44 CM) SUB-UNITS FIBERS TOP ENTRY A TO B STRENGTH MEMBER POINT C LOCATION ( NOT SHOWN FOR CLARITY) TO ROUTE FIBER AROUND RADIUS LIMITER TO REVERSE DIRECTION C B POINT STRENGTH MEMBER LOCATION ( NOT SHOWN FOR CLARITY) A BOTTOM ENTRY B Figure 19. Cable Breakout and Routing 72 Fiber Box Page 23

24 IFC OR OSP SHEATH A B C TWO FULL WRAPS SUB-UNITS 36.0 IN. (91.44 CM) FIBERS IFC OSP BOTH BUNDLES ROUTED FROM TOP A B B C C LOCATION LOCATION A IFC OSP BOTH BUNDLES ROUTED FROM BOTTOM IFC ROUTED FROM TOP A B C LOCATION A OSP ROUTED FROM BOTTOM B Figure 20. Cable Breakout and Routing 48- or 144-Splice Splice Box Page 24

25 ADCP Issue 1 November INSTALLING S AND SPLICING Use the following procedure to install a splice tray and set up a splice. 1. Place the splice tray within the radius limiters, referring to Figure 21. AND O-RING INSTALLED O-RING B Figure 21. Installing a Splice Tray 2. Route all fibers to the open end of the splice tray (without foldover tab), divided into left and right groups corresponding to which splice chip they are going to be spliced at. Figure 22 shows the recommended route within the splice tray using this method. Tie down the fibers with cord lacing using the tie-down holes on the open side of the splice tray. 3. Remove the splice tray to a working surface and complete the splice per local practice. 4. Repeat steps 2 to 4 above for any additional splice tray. 5. Place the splice trays back in the splice deck and secure the splice trays using the O-ring provided as shown in Figure 21. Page 25

26 LEFT RIGHT A Figure 22. Routing Fibers on a Splice Tray 9 OPERATION Danger: Infrared radiation is invisible and can seriously damage the retina of the eye. Do not look into the optical bulkhead of an operational transmitter, or into the launching (output) end of an active fiber. A clean, protective cap or hood MUST be immediately placed over any radiating bulkhead receptacle or optical fiber connector to avoid exposure to potentially dangerous amounts of radiation. This practice also helps prevent contamination of connectors and adapters. 9.1 Installing Patch Cords Use the following procedure to install patch cords. 1. Clean all connectors according to local practice. 2. Open the front cover and connect patch cords to the applicable receptacles on the bulkhead panel. 3. Route the patch cords in the direction of the angled adaptor toward the side of the FL1000 unit and then to office equipment (interconnect) or another FL1000 unit (cross-connect). Use grommets to route and secure patch cords as shown in Figure 23. Page 26

27 4. Record the cable fiber identification on the designation label inside the door. ADAPTERS GROMMET PATCH CORDS CUT OPEN SCORE MARKS AS NEEDED B Figure 23. Using Grommets to Route and Secure Patch Cords 9.2 Cleaning Adapters and Connectors Dust and other contaminants on connectors and adapters can seriously degrade circuit performance. To prevent contamination, each unused connector or adapter must be protected with a clean dust cap. Routine termination activity can also introduce contaminants; therefore, it is essential that connectors and adapters be cleaned before making connections. The cleaning kit available from ADC (catalog number FPC-CLNKIT) can be used to clean any style connector, or any adapters that are accessible from both sides (such as those in the 6pak). Page 27

28 10 CUSTOMER INFORMATION AND ASSISTANCE PHONE: EUROPE Sales Administration: Technical Assistance: EUROPEAN TOLL FREE NUMBERS Germany: UK: Spain: France: Italy: U.S.A. OR CANADA Sales: Extension Technical Assistance: Connectivity Extension Wireless Extension ASIA/PACIFIC Sales Administration: Technical Assistance: ELSEWHERE Sales Administration: Technical Assistance: WRITE: ADC TELECOMMUNICATIONS, INC PO BOX 1101, MINNEAPOLIS, MN , USA ADC TELECOMMUNICATIONS (S'PORE) PTE. LTD. 100 BEACH ROAD, #18-01, SHAW TOWERS. SINGAPORE ADC EUROPEAN CUSTOMER SERVICE, INC BELGICASTRAAT 2, 1930 ZAVENTEM, BELGIUM PRODUCT INFORMATION AND TECHNICAL ASSISTANCE: M Contents herein are current as of the date of publication. ADC reserves the right to change the contents without prior notice. In no event shall ADC be liable for any damages resulting from loss of data, loss of use, or loss of profits and ADC further disclaims any and all liability for indirect, incidental, special, consequential or other similar damages. This disclaimer of liability applies to all products, publications and services during and after the warranty period. This publication may be verified at any time by contacting ADC's Technical Assistance Center. All Rights Reserved Printed in U.S.A Page 28