Miniature Sensors. Compact sensors for factory automation

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1 Miniature Sensors Compact sensors for factory automation

2 Inductive mini sensors and SuperShorty 4 Inductive mini block sensors 6 Photoelectric mini sensors 8 Miniature remote amplifier photoelectrics 10 Capacitive sensors 12 Magnetic cylinder sensors 14 Ultrasonic sensors 16 Magnetically coded position measurement system 18 Industrial RFID for automation systems 20 EtherNet/IP Distributed Modular I/O 22 Cables, connectors and junction blocks 24 Services 26 2

3 Balluff Mini Sensors Compact sensors for factory automation For more information visit: Compact Sensors for Factory Automation Mini design. Maxi performance! The increasing miniaturization of assemblies demands the smallest possible yet still high-performance components. Balluff mini sensors meet these requirements. With small dimensions and top performance, they offer a great degree of freedom in design and make possible considerably more applications. With mini sensors, users have greater flexibility. Miniature sensors are available from Balluff in all operating principles: as inductive, photoelectric, magnetic, capacitive and as ultrasonic sensors. Available for each sensor technology are compact inductive couplers, space-saving I/O modules and RFID in mini versions. The extensive Balluff product line includes mini sensors and compact connection technology which are ideally suited for factory automation especially for robotics, handling and production lines. Particularly in robotics, on production lines or in handling applications, low weight is a key requirement for being able to achieve fast cycle times. Another advantage is the reduced space requirement, which increases flexibility in a tightly packed machine compartment. Balluff mini sensors guarantee high precision and reliability. 3

4 Powerful and compact Small housing, low weight, and yet the highest switching precision Balluff mini sensors fulfill these industrial automation requirements by means of small designs and peak performance. They offer great freedom of design and enable substantially more applications. Inductive mini sensors are characterized by an optimum price/performance ratio. They are easy to install and can be fully integrated even in narrow assemblies such as linear slides, valves and actuators. As a result, position sensing is now possible where there was never before space for a sensor. And assemblies can be further reduced in size. SuperShorty models and small designs Inductive mini sensors are available with especially small diameter: with 3 mm, 4 mm, 5 mm, and 6 mm. SuperShorties are the shortest inductive sensors on the market. SUPERSHORTY and small designs Dimensions Ø 3 27 mm Ø 4 27 mm M5 27 mm Mounting flush flush flush Rated switching distance sn 1 mm 1.5 mm 1.5 mm PNP, NO Order code BES00M5 BES00JJ BES00HC Part number BES G-E4-C-S49-00,3 BES G-E4-C-S49-00,3 BES G-E4-C-S49-00,3 Supply voltage U B V DC V DC V DC Switching frequency f 2 khz 3 khz 3 khz Housing/sensing surface material Stainless steel/pom Stainless steel/pbt Stainless steel/pbt Enclosure rating per IEC IP 67 IP 67 IP 67 Connection 0.3 m PUR cable with M8 connector, 3-pin 0.3 m PUR cable with M8 connector, 3-pin 0.3 m PUR cable with M8 connector, 3-pin 4

5 Inductive Mini Sensors Short slim housing Inductive Mini Sensors Ideal for compact applications Ultra-short housing Low weight (0.7 g) for extreme accelerations Stainless steel housing for rugged applications Self contained electronics...no amplifier needed Ø mm M8 10 mm M12 12 mm M12 17 mm Flush Flush Flush Non-flush 1.5 mm 1.5 mm 4 mm 6 mm BES0254 BES0273 BES0464 BES047L BES G06E60-PSC15B-EP00,3-GS49 BES M08EA-PSC15B-EP00,3-GS49 BES M12EA-PSC40B-EP00,3-GS04 BES M12EA-PSC60F-EP00,3-GS V DC V DC V DC V DC 3 khz 3 khz 1 khz 1 khz Stainless steel/pbt Stainless steel/pbt Stainless steel/lcp Stainless steel/lcp IP 67 IP 67 IP 67 IP m PUR cable with M8 connector, 3-pin SUPERSHORTY SUPERSHORTY SUPERSHORTY SUPERSHORTY 0.3 m PUR cable with M8 connector, 3-pin 0.3 m PUR cable with M12 connector, 3-pin 0.3 m PUR cable with M12 connector, 3-pin 5

6 Mini block designs Dimensions mm Mounting flush Rated switching distance s n 1.5 mm PNP, NO Order code BES03UW Part number BES Q05AC-PSC15B-EP00,3-GS49 Supply voltage U B V DC Switching frequency f 2 khz Housing/sensing surface material Stainless steel/pbt Enclosure rating per IEC IP 67 Connection 0.3 m PUR cable with M8 connector, 3-pin 6

7 Inductive Mini Sensors Sensors with miniature dimensions Inductive Mini Block Sensors The most compact on the market Low weight (0.7 g) for extreme accelerations Robust high-quality metal housing mm 8x16x4.7 mm 8x16x4.7 mm Flush Flush Flush 2 mm 2 mm 2 mm BES041N BES048E BES049E BES Q08MEC-PSC20B-EP00,3-GS49 BES R04MC-PSC20B-EP00,2-GS49 BES R04MC-PSC20B-EP00,2-GS V DC V DC V DC 3 khz 5 khz 5 khz Stainless steel/pbt CuZn Ni free/pbt CuZn Ni free coating/ceramic IP 67 IP 67 IP m PUR cable with M8 connector, 3-pin 0.2 m PUR cable with M8 connector, 3-pin 0.2 m PUR cable/silicon tube with M8 connector, 3-pin 7

8 Photoelectric Mini Sensors You can count on the photoelectric mini sensors if small parts need to be precisely detected in applications with limited space and if long ranges are important. They reliably detect objects from less than one millimeter to distances of up to ten meters. Long ranges of up to 10 m Large range of product variants Easy to operate, precise function With their range of product variants, they are a reliable solution to all applications and offer a great degree of freedom in design. Advanced laser technology, homogeneous red light or innovative pinpoint technology provide high process accuracy. Diffuse sensors with background suppression reliably eliminate interfering influences. 8

9 Photoelectric Mini Sensors Precisely detect small parts from a distance Model BOS 08M BOS Q08M BOS 5K BOS 2K Dimensions M mm mm 42.3x19.5x10.8 mm mm Range mm mm mm Diffuse sensor with Order code BOS0160 BOS015U BOS0106 background suppression Part number BOS Q08M-PS-KF20-S49 BOS 5K-PS-RH12-S49 BOS 2K-PS-RH11-00,2-S49 Range mm mm mm mm Energetic Order code BOS0006 BOS0041 BOS015N BOS00ZW diffuse sensor Part number BOS 08M-PS-RD11-S49 BOS Q08M-PS-RD11-S49 BOS 5K-PS-RD11-S49 BOS 2K-PS-RD10-00,2-S49 Range mm mm mm mm Retroreflective Order code BOS00RC BOS00U6 BOS015E BOS00ZR sensor Part number BOS 08M-PS-PR11-S49 BOS Q08M-PS-PR11-S49 BOS 5K-PS-RR10-S49 BOS 2K-PS-PR10-00,2-S49 Range mm mm ,000 mm mm Through-beam Order code BOS00W9 BOS0199 BOS0158** (infrared) BOS0100 receiver Part number BOS 08M-PS-RE11-S49 BOS Q08M-PS-LE20-S49 BOS 5K-PS-1X10-S49 BOS 2K-PS-RE10-00,2-S49 Through-beam Order code BOS0151 BOS018K BOS0109 emitter Part number BOS 08M-X-RS11-S49 BOS Q08M-X-LS20-S49 BOS 2K-X-RS10-00,2-S49 Supply voltage UB V DC V DC V DC V DC Emitter, light type LED, red light LED, red light/laser LED, red light LED, red light (640 nm) Switching frequency f 400 Hz 400 Hz 500 Hz 800 Hz Enclosure rating per IEC IP 67 IP 67 IP 67 IP 67 Housing/optical surface material Nickel-plated brass/pmma Nickel-plated brass/pmma PC/PBT ABS/PMMA Connection* BCC M VX43T2- _ BCC M VX43T2- _ BCC M VX43T2- _ 0.2 m PUR cable with M8 connector, 3-pin *Other variations available: 020 = 2 meters, 050 = 5 meters, 100 = 10 meters **Emitter/receiver set 9

10 Miniature Remote Photoelectric Sensors In the tightest installation conditions Miniature Remote Amplifier Photoelectrics If mini sensors are too large and fiber optics are not flexible enough, then the miniature remote photoelectric senors are the clear choice. Smallest sensing head Detect targets as small as.05 mm Maximum flexibility These sensors use an amplifier to power and control the signals from the sensing head. The sensing head cables provide extreme flexibility with virtually no limit of bending radii. Amplifiers are available in economical discrete or more advanced analog versions to solve the most difficult applications. Setup and installation is easy with a simple manual pushbutton or dynamic teach function. Optical head Ø 2.0 mm M3 8 mm 6x6x12 mm M6x13 mm M3x8 mm Version Diffuse sensor Diffuse sensor Diffuse sensor Diffuse sensor Through-beam sensor Light exit Straight Straight 90 Straight Straight Order code BOH0002 BOH0004 BOH000M BOH0008 BOH000U Part number BOH DI-G S49F BOH DI-M S49F BOH DK-Q S49F BOH DK-M S49F BOH TK-M S49F Sensing range 12 mm 12 mm 60 mm 60 mm 500 mm Light type Infrared Infrared Red Red Red Housing/sensing Stainless steel/pmma Stainless steel/pmma NiCuZn/PMMA NiCuZn/PMMA Stainless steel/pmma face material Temperature range ºC ºC C C C Light spot 4 50 mm 5 50 mm mm 10

11 Series High speed amplifier Standard amplifier Advanced analog amplifier Discrete output Order code Part number PNP, NO/NC Order code BAE00R2 BAE00NE Part number BAE SA-OH-036-PP-DV02 BAE SA-OH-035-PP-DV02 NPN, NO/NC Order code BAE00PR Part number BAE SA-OH-035-NP-DV02 Analog output Vdc Order code BAE00NH Part number BAE SA-OH-038-UA-DV mA Order code BAE00N4 Part number BAE SA-OH-038-IC-DV02 Supply voltage VDC VDC VDC Response time 167 μs 1 ms 0.5 ms Switching frequency 3K Hz 500 Hz 1K Hz Sensitivity/Range adjustment Teach-in and manual Teach-in and manual Teach-in and manual Connection 2m PVC cable, 5x26 AWG 2m PVC cable, 5x26 AWG 2m PVC cable, 5x26 AWG 11

12 Capacitive Sensors Detect all materials independent of dust, reflections, color or properties of an object In difficult environments where dust, reflections, object properties, or color could influence a measurement, capacitive sensors are the right choice. Precisely monitor stack heights, detect solids and liquids through glass or plastic container walls up to 4 mm thick or in direct contact. PTFE sensing surface makes them particularly resistant. Robust stainless steel housings are designed for use under demanding conditions. The flat disc design offers a large switching distance and, at the same time, requires particularly little space. In addition, fine adjustment of the capacitive mini sensors is easily performed by means of a separate sensor amplifier. Capacitive Sensors Large switching distance Difficult conditions Suitable for all materials Mini sensors with separate sensor amplifier Size Ø 10 3 mm M8x1 Ø 4 29 mm Mounting flush flush flush Rated switching distance s n mm mm mm Order code BCS00HN BCS0014 BCS0010 Part number BCS D10T401-XXS25C-ET00, 3-GZ BCS M08T4C-XXS15C-EP02-GZ BCS G04T4D-XXS10C-EP02-GZ PNP/NPN and NO/NC can be configured Order code Part number Supply voltage U B Operation with switching amplifier Operation with switching amplifier Operation with switching amplifier Switching frequency f 100 Hz 100 Hz 100 Hz Enclosure rating per IEC IP 66 IP 67 IP 67 Housing/sensing surface material Stainless steel/ptfe Stainless steel/ptfe Stainless steel/ptfe Connection 0.30 m cable PUR 2 m cable PUR, mm² 2 m cable PUR 12

13 M5 29 mm Ø mm Ø mm mm mm flush flush flush Spring or standard rail mounting Spring or standard rail mounting mm mm mm BCS0011 BCS0012 BCS001A BCS M05T4C-XXS10C-EP02-GZ BCS G06T4B-XXS15C-EP02-GZ BCS D18T403-XXS30C-EP02-GZ BAE00KH BAE00KJ BAE SA-CS-025-YP-BP02 BAE SA-CS-026-YP-BP02 Operation with switching amplifier Operation with switching amplifier Operation with switching amplifier V DC V DC 100 Hz 100 Hz 100 Hz 100 Hz 100 Hz IP 67 IP 67 IP 66 Stainless steel/ptfe Stainless steel/ptfe Stainless steel/ptfe PBT, PA PBT, PA 2 m cable PUR 2 m cable PUR 2 m cable PVC 2 m cable PUR, 4 24 AWG 2 m cable PUR, 4 24 AWG 13

14 Magnetic Cylinder Sensors For reliable, wear-free position detection on all pneumatic cylinders Magnetic Cylinder Sensors For reliable, wear-free position detection on all pneumatic cylinders Universal use with a few different types Increase functional reliability and improve machine availability Balluff offers ideal solutions for reliable and wear-free position detection for short-stroke cylinders and mini-grippers. Balluff mini cylinder switches are especially short and are among the shortest on the market. The sensors have a highly accurate switch point for maximum precision, even over short switching distances. Magnetic cylinder sensors increase the functional reliability and improve the availability of the machines. Electrically rugged, they feature short circuit protection, overload protection and reverse polarity protection. All are backed with Balluff s exclusive LIFETIME warranty. Know your cylinder? Find you sensor Balluff s exclusive, easy-to-use online Pneumatic Cylinder Sensor Resource Center is designed to help you select the best solution for specific cylinder models. Model BMF 103 Dimensions mm Properties Perpendicular cable exit PNP, Order code BMF001L NO Part number BMF 103K-PS-C-2A-SA2-S49-00,3 Supply voltage U B V DC Switching frequency f 7 khz Enclosure rating per IEC IP 67 Housing material LCP Connection 0.3 m PUR cable with M8 connector, 3-pin The web-based interface will generate up to three sensor recommendations for each application. The Resource Center is designed to help you make a preliminary selection of products so you can download sensor data sheets and mounting bracket installation instructions. The Resource Center will reduce your design time, aid you in component standardization, and ultimately provide you with a reference guide that will help reduce downtime when a replacement sensor is needed. Visit: Mounting brackets C-slot (Size 10 slot) C-slot (Round slot) T-slot version available BAM01K7 BMF 103-HW-102 BAM01K6 BMF 103-HW-100 BAM00KA BMF 103-HW-43 Series M8 204 C-slot M8 214 C-slot PNP, Order code BMF0006 BMF0005 BMF00A5 BMF00A4 NO Part number BMF 204K-PS-C-2A-SA95-S75-00,3 BMF 204K-PS-C-2A-SA95-S4-00,3 BMF 214K-PS-C-2A-SA95-S75-00,3 BMF 214K-PS-C-2A-SA95-S4-00,3 Cable length 0.3 m 0.3 m 0.3 m 0.3 m Connector M8 M12 M8 M12 14

15 BMF 303 BMF 204 BMF 214 BMF 235 BMF mm mm mm mm mm For all common cylinders For the Festo C-slot For the SMC C-slot For the T-slot For all C-slots 3.8 mm 4.0 mm BMF0043 BMF0002 BMF00A2 BMF00C4 BMF00EL BMF 303K-PS-C-2A-SA2-S49-00,3 BMF 204K-PS-C-2A-SA2-S49-00,3 BMF 214K-PS-C-2A-SA2-S49-00,3 BMF 235K-PS-C-2A-SA2-S49-00,3 BMF 243K-PS-C-2A-SA2-S49-00, V DC V DC V DC V DC V DC 7 khz 7 khz 7 khz 3 khz 7 khz IP 67 IP 67 IP 67 IP 67 IP 67 LCP PA 12 PA 12 PA 12 PA m PUR cable with M8 connector, 3-pin 0.3 m PUR cable with M8 connector, 3-pin 0.3 m PUR cable with M8 connector, 3-pin 0.3 m PUR cable with M8 connector, 3-pin 0.3 m PUR cable with M8 connector, 3-pin BAM00L1 Slide-in Can be installed from BMF 303-HW-31 above BAM01F0 Slide-in Can be installed from BMF 303-HW-97 above BAM00L2 Can be installed from BMF 303-HW-33 above M T-slot M C-slot BMF00CA BMF00C9 BMF00ET BMF00F9 BMF 235K-PS-C-2A-SA95-S75-00,3 BMF 235K-PS-C-2A-SA95-S4-00,3 BMF 243K-PS-C-2A-SA95-S75-00,3 BMF 243K-PS-C-2A-SA95-S4-00,3 0.3 m 0.3 m 0.3 m 0.3 m M8 M12 M8 M

16 Scanning range mm mm Blind zone 20 mm 20 mm Limiting scanning range 100 mm 250 mm Connector* BCC M A-003-VX44T2- _ BCC M A-003-VX44T2- _ BUS R06K switching output Resolution mm mm PNP, Order code BUS0021 BUS004C NO/NC contact Part number BUS R06K1-PPX-02/007-S75G BUS R06K1-PPX-02/015-S75G PNP, Order code BUS0049 NO/NC contact, 125 Hz Part number BUS R06K1-PPX-02/015-S75G-F01 BUS R06K analog output Resolution (depends on window used) mm V Order code BUS004K Part number BUS R06K1-XA-02/015-S75G ma Order code BUS004J Part number BUS R06K1-XB-02/015-S75G NPN variants can be found in the BUS Ultrasonic Sensors Brochure. 16 *Other variations available: 020 = 2 meters, 050 = 5 meters, 100 = 10 meters

17 Ultrasonic Sensors Sound solutions for distance measurement Ultrasonic Sensors Ideal for compact applications Optional focusing attachment for small part detection Discrete and analog output offerings Five scanning ranges Teach-in via button The small ultrasonic sensors with block housings operate with high resolution, leaving nothing to be desired in terms of accuracy. For challenging measurement tasks, BUS R06K1 02/007 and BUS R06K1 02/015 can be upgraded with a focusing attachment. This allows measurements to be performed in bore holes and openings with diameters > 5 mm. The BUS R06K1 02/015, with its very short response delay and high switching frequency of 125 Hz, is particularly well suited for reliably detecting fast procedures. For the simultaneous operation of up to ten sensors in a constricted space, the series is equipped with a synchronization input. The wide range of variants with switching output or with analog output in five operating scanning ranges make the sensor family suitable for nearly limitless applications. Focusing attachment For fill-level measurement through small openings with diameters to 5 mm, the sensor with focusing attachment is positioned directly over the measurement location. The tightly bundled sound field is focused exactly on the location that is to be measured. The blind zone of the sensor lies within the focusing attachment, making measurement possible starting directly from the sound outlet. Comment: Can be used with BUS R06K1-02/007- and BUS R06K1-02/015- for measurement in boreholes and filling levels as well as for scanning circuit boards or highly transparent foils. Recommended accessories Description Ordering code Mounting tab Included Focusing attachment BAM01YU Mounting bracket BAM00UH For additional mechanical accessories refer to our website mm mm mm 55 mm 30 mm 120 mm 350 mm 350 mm 1000 mm BCC M A-003-VX44T2- _ BCC M A-003-VX44T2- _ BCC M A-003-VX44T2- _ mm mm mm BUS004L BUS0057 BUS0059 BUS R06K1-PPX-05/024-S75G BUS R06K1-PPX-03/025-S75G BUS R06K1-PPX-12/070-S75G mm mm BUS0056 BUS005E BUS R06K1-XA-05/024-S75G BUS R06K1-XA-12/070-S75G BUS004F BUS005C BUS R06K1-XB-05/024-S75G BUS R06K1-XB-12/070-S75G 17

18 Magnetically Coded Position Measurement System S1F-Series incremental measurement 1 μm resolution (digital) ±10 μm system accuracy permits high gain factors (analog) High repeat accuracy ±1 increment Reference signal Compact design Rugged metal housing Mounted parallel or perpendicular to tape 18

19 Magnetically Coded Position and Measurement Compact housing incremental system Sensor head With the S1F sensor heads, the magnetically coded position and angle measurement system BML provides high-resolution designs in robust metal housings. They also detect reference points on the tape. The S1F series can be used either parallel or perpendicular. The S1F series has an extremely compact design and is therefore easy to integrate in systems with restricted installation space. Series BML-S1F_-Q... BML-S1F_-A... Output signal Digital square-wave signals RS422 Sinusoidal analog signals sin/cos Resolution 1 μm, 2 μm, 5 μm or 10 μm processing-dependent Part number BML-S1F_-Q61_-M3_ 0-_0- * BML-S1F_-A62Z-M3_ * Output voltage (A/B/Z) RS422 to DIN V pp Overall system accuracy ±10 μm Supply voltage 5 V ±5% Current consumption at 5 V operating voltage < 50 ma + current consumption of the controller (depending on internal resistance) Max. read distance sensor/tape 0.35 mm Max. traverse speed 20 m/s Operating temperature C Housing material Al Degree of protection IP 67 All specifications in conjunction with tape BML-...-I34... *Refer to Linear Position Sensing and Measurement Catalog for part number information. Digital square-wave signals RS422 RS422 square-wave signals in acc. with DIN phase shifted Edge separation A/B corresponds to the resolution of the sensor head Differential signal Terminating resistor 120 ohms (typically integrated into control system) Sinusoidal analog signals 1 V pp Sinusoidal voltage signals with inversion Signal period 360, electrical = 1000 μm Terminating resistor 120 ohms (typically integrated into control system) Signal period 360 el. B (cos) 1 V pp μm Edge separation Reference pulse A (sin) Magnetic tapes, magnetic rings, and accessories Refer to Linear Position Sensing and Measurement Catalog 19

20 Compact data carriers Dimensions Ø mm mm Ø Antenna type round rod round Order code BIS004A BIS00NZ BIS00UC Part number BIS M /A BIS M /A BIS M /A Capacity 2000 bytes 2000 bytes 112 bytes Working/storage temperature C/ C C/ C C/ C Enclosure rating IP 67 IP 67 IP 67 20

21 Industrial RFID for Automation Systems Small components offer high data traceability Industrial RFID for Automation Systems Compact components Flexible communication options Fast, reliable data traceability These compact BIS M Industrialized Radio Frequency Identification (RFID) systems provide reliable and secure data solutions for maximizing traceability and error proofing in any automation system, including conveyor transfer lines and automated assembly systems. Compact RFID tags, read/write antennas and remote antennas maximize mounting options in even the tightest locations. Flexibility in communication options includes IO-Link, RS232, Ethernet/IP and Modbus TCP. Subnet16 Self-contained RFID network* Dimensions mm x24 mm mm mm Mounting non-flush non-flush non-flush non-flush Antenna type round round N/A N/A Order code BIS00W1 BIS00W5 BAE00JL BAE00JJ Part number BIS M S92 BIS M S92 BIS Z-GW-001-RS232 BIS Z-GW-001-IND Enclosure rating per IEC IP67 IP67 IP31 IP31 Housing material Polycarbonate Polycarbonate Stainless steel 304 Stainless steel 304 Connection *See page 25 for Subnet16 cables. M12 5-pin Subnet16 M12 5-pin Subnet16 RS232 Subnet16 M12 5-pin, M12 8-pin, and power Ethernet/IP Modbus TCP Subnet16 M12 5-pin, Ethernet RJ45 4-wire flexible distributed I/O architectures** Dimensions mm M18 M30 Mounting in steel non-flush non-flush non-flush Antenna type round round rod Order code BIS00M1 BIS00LW BIS00LH Part number BIS M S4 BIS M S4 BIS M S4 Enclosure rating per IEC IP67 IP67 IP67 Housing material ABS-GF16 Nickel-plated brass Nickel-plated brass Connection*** BCC M A-003-VX44T2- _ BCC M A-003-VX44T2- _ BCC M A-003-VX44T2- _ **See page 24 for other IO-Link components. ***Other variations available: 020 = 2 meters, 050 = 5 meters, 100 = 10 meters 21

22 EtherNet/IP Distributed Modular I/O Utilizing IO-Link for fast, simple connections Not only do small assemblies need mini-sensors, they also require connection technology in compact and high-performance designs. Utilizing EtherNet/IP Distributed Modular I/O, the engineer has the ability and flexibility to design compact solutions into their automation equipment. Space saving I/O hubs and valve manifold controllers connected over IO-Link allows the machine builder to integrate quickly and cost effectively. IO-Link reduces the work and expense associated with wiring, testing, and hardware using simple, unshielded, economical sensor cables for communication. Sensors and valve manifolds can be quickly installed and commissioned without a controls cabinet or timely terminations. Universal, adaptable to any major fieldbus network Open, vendor neutral standard IEC Communicates point-to-point, master to slave Standard 4-wire M12 sensor cables for communication Eases installation w/ plug and play capabilities EtherNet/IP masters 4 IO-Link Order code BNI004A 12 Configurable Part number BNI EIP Z015 8 IO-Link Order code BNI006A 8 Configurable Part number BNI EIP Z015 Network protocol EtherNet/IP Addressing Display M8 discrete I/O hubs 3-wire input Order code 4 or 8 PNP inputs Part number 3-wire input, w/diagnostics Order code 4 or 8 PNP inputs Part number 4-wire input Order code 8 or 16 PNP inputs Part number 4-wire input w/diagnostics Order code 16 PNP inputs Part number Type Number of ports 22

23 EtherNet/IP Distributed Modular I/O Reduce costs per I/O point Build machines simpler and faster Connect valves, RFID, and smart sensors For robotics, the IO-Link non-contact connector in the compact 40x40 housing is ideal. It combines rapid tool changes, freedom of wear and great flexibility. Non-contact connectors eliminate the need for mechanical plug contacts since they transmit signals absolutely and reliably over an air gap. The IO-Link interface of the compact non-contact connector ensures the simplest installation because IO-Link is quickly wired with a 4 conductor sensor cable. Non-contact coupler Base Order code BIC005A Part number BIC 1I0-I2A50-Q40KFU-SM4A4A Remote Order code BIC005C Part number BIC 2I0-I2A50-Q40KFU-SM4A5A Housing type 40x40 mm Remote side, Max current 500 ma Transmission range mm Max data transmitted 3 bytes input BNI00P (4 input) BNI0004 (8 input) BNI IOL K018 BNI IOL K019 BNI001W (4 input) BNI001Y (8 input) BNI IOL-101-S01-K018 BNI IOL-102-S01-K019 BNI0021 (16 input) BNI IOL K021 BNIOO22 (16 input) BNI IOL-104-S01-K021 M8 Plastic M8 Plastic 4 8 Valve manifold control Valve Manufacturer Code Bosch V08 Festo V08 or V09 SMC V10 or V11 MAC V09 Parker V10 Numatics V13 Part number BNI IOL-751-V -K007 Connection type D-Sub 25-pin Max active current 1.1A Output type 24VDC outputs, 0VDC commons Diagnostics basic device fault events and information Inputs/Outputs 16 or 24 outputs Housing material plastic 23

24 Space-saving Junction Blocks and Cables Connecting your sensors quickly and simply to the control When laying out compact machine design it can be vital to have small connectivity components to help compliment the miniature sensors being used. Real estate on the machine becomes a premium as more automation is designed into a smaller space. Space-saving junction blocks allow for easy integration into the machine without taking up a large footprint. Multiple conductors and dual signal cables used in conjunction with the sensors can allow for many signals to be collected and run back to the controls cabinet with minimal fuss. Finally, this allows for easy installation and quick-connection of the sensor signals back to the machine control. Flexible and industrial jackets Vibration resistant Wide variety of options Cables, Connectors, and Junction Blocks M8 sensor cables* PVC 2 mio flex 3-wire 4-wire Straight female Single-ended BCC M VX43T2- _ BCC M VX44T2- _ Double-ended, Straight male BCC M313-M VX43T2- _ BCC M314-M VX44T2- _ Double-ended, Right-angle male BCC M313-M VX43T2- _ BCC M314-M VX44T2- _ Right angle female Single-ended BCC M VX43T2- _ BCC M VX44T2- _ Double-ended, Straight male BCC M323-M VX43T2- _ BCC M324-M VX44T2- _ Double-ended, Right-angle male BCC M323-M VX43T2- _ BCC M324-M VX44T2- _ *Other variations available. Single-ended lengths: 2m (020), 5m (050), 10m (100) Double-ended lengths: 0.3m (003), 0.6m (006), 1m (010), 1.5m (015), 2m (020), 5m (050) 24

25 M12 connectors for BML Shielded Straight female BCC M41C A-169-PS0C08- _-C009 Lengths: 2m (020), 5m (050), 10m (100), 15m (150), 20m (200) M12 connectors for sensors and IO-Link* PVC, 2 million flex, 4-wire Straight female Right angle female Single-ended BCC M A-003-VX44T2- _ BCC M A-003-VX44T2- _ Double-ended straight male BCC M415-M414-3A-304-VX44T2- _ BCC M425-M414-3A-304-VX44T2- _ Double-ended right-angle male BCC M415-M424-3A-304-VX44T2- _ BCC M425-M424-3A-304-VX44T2- _ *Other variations available. Single-ended lengths: 2m (020), 5m (050), 10m (100) Double-ended lengths: 0.3m (003), 0.6m (006), 1m (010), 1.5m (015), 2m (020), 5m (050) SubNet16 cables See website for architectures Description Requirements ThinNet drop, head connection to trunk 1 per head BCC M415-M415-3A-330-VS85N6- _ ThinNet drop, gateway connection to trunk, 3m 1 of each per gateway BCC M A-030-VS85N6-030 DeviceNet M12 straight male field attachable 1 of each per gateway BDN C-F11-CN-NDN-01 ThickNet trunk cable, 020=2m, 050=5m 1 per head BCC A315-A VS85N4- _ Power cable for trunk, 5m 1 per gateway BCC A VS85N4-050 Drop T, ThickNet to ThinNet 2 more than heads BDN T-DTE-AD-01 Termination resistors 7/8" male 1 of each per gateway BDN R-CEA-01 M12 male BDN R-CED-01 ThinNet lengths: 0.5m (005), 1m (010), 2m (020), 3m (030), 5m (050), 6m (060) ThickNet lengths: 0.6m (006), 1m (010), 2m (020), 3m (030), 5m (050), 6m (060), 10m (100) M8 junction blocks 4 port 8 port 3-wire PNP LED 4 signal 8 signal M12 quick disconnect BPI 4M303P-2K-00-SM48T BPI 8M303P-2K-00-SM4CT M12 homerun cable BCC M A-044-PX0825- _ BCC M42C A-049-PX0C25- _ Cable out version BPI 4M303P-2K-00-KPX60- _ BPI 8M303P-2K-00-KPXA0- _ 4-wire PNP LED 8 signal 16 signal Cable out version BPI 4M304P-2K-00-KPXA0- _ BPI 8M304P-2K-00-KPXK0- _ Lengths: 3m (030), 5m (050), 10m (100) 25

26 Services From the design and planning of your projects To testing and setup on-site To training and support 26

27 Services Customized. According to your specifications. With Balluff quality. We give you comprehensive service over the entire life cycle of our products: including the conception and planning of your projects, testing and setup on site, and training and support. For an optimal implementation. This creates the greatest possible planning security and provides faster commissioning and an earlier start of production. This leads to maximum productivity and more cost-effectiveness. And you are relieved of day-to-day tasks, so that more time remains for your really important jobs. Explore all the services Balluff has available. The right solutions Less time required High application dependability Significant cost reduction Application advice through our Tech Support: Discuss your technical requirements. And take advantage of our expertise. Real-world examples: Selection of the correct identification procedure for an assembly line IO-Link concept as a cost-effective alternative to conventional wiring System consulting for radio frequency identification (RFID): identification in adverse environments Recognizing multiple containers on a pallet in goods Commissioning: Order expert knowledge. And benefit from a quick start of production. Real-world examples: Setting up an optical checkpoint with the BVS vision sensor Consulting and support during the programming of BIS RFID systems Installation and commissioning of a color detection application with the BFS color sensor Fully customized products: Order individual versions according to your requirements: from preassembly to engineering services. And take advantage of the optimum. Workshops: Make use of well-founded manufacturer knowledge. And benefit from application security. Real-world examples: Extending the housing of a BHS high-pressure resistant inductive sensor Extra threads for the housing cover of a BTL Micropulse travel sensor Customer-specific holder for a RFID data carrier Adaptation of the characteristics for BAW analog sensors Professional sensor use: Select effective principles, install sensors professionally and secure the reliable operation of your application. RFID: The right data at the right time at the right place. Vision sensor: Using an image processing sensor, ensure manufacturing quality in three steps. Vision sensor ident: Reliably identify data matrix codes with an image processing sensor. Industrial networking with IO-Link: Manage signals intelligently and cost-effectively. 27

28 Systems and Services Industrial Networking and Connectivity Industrial Identification Object Detection Linear Position Sensing and Measurement Fluid Sensors Accessories USA Balluff Inc Holton Drive Florence, KY Phone: (859) Toll-free: Fax: (859) Canada Balluff Canada, Inc Argentia Road, Unit #2 Mississauga, Ontario L5N 8G4 Phone: (905) Toll-free: Fax: (905) Mexico Balluff de México SA de CV Anillo Vial II Fray Junípero Serra No Colonia La Vista Residencial. Querétaro, Qro. CP76232 Phone: ( ) Fax: ( ) Doc. no /Mat. no EN A15; Product specifications, availability, and pricing are subject to change without notice. Replaces