Bills of materials and common layouts for automation control designers CONTROL SYSTEMS ARCHITECTURES

Transcription

1 Bills of materials and common layouts for automation control designers CONTROL SYSTEMS ARCHITECTURES

2 Control Systems Architectures The Balluff Advantage for Your Modular Controls Architecture SmartLight Adapt to engineering changes easily IO-Link Master Discrete I/O Smart Sensors Analog I/O Sensors Simplify your network Network Block RFID Traceability Valve Manifold Control Sensors PS CPU IN OUT Valve Manifold Control Sensors Valve Manifold Control

3 Control Systems Architectures Quickly adapt to customer s choice of network Minimize change to a BOM With IO-Link onboard systems can be adapted to any major network with minimum changes to the BOM. Network Aux Power Network Aux Power x Configurable I/O 4x IO-Link Master 4x IO-Link Master Minimize hardware changes Network Chart 4 Port Masters Network Order code Part number EtherNet/IP BNI004A BNI EIP-0-0-Z0 DeviceNet BNI00A BNI DNT-0-00-Z00 PROFINET BNI004U BNI PNT-0-0-Z0 PROFIBUS BNI00R BNI PBS-0-0-Z00 CC-Link BNI0040 BNI CCL-0-00-Z00 EtherNet/IP BNI00T BNI EIP-0-00-Z040 PROFINET BNI00 BNI PNT-0-00-Z040 EtherCAT BNI00U BNI ECT-0-00-Z040 Others See IO-Link Consortium Network Aux Power x IO-Link Master Network Chart Port Masters Network Order code Part number EtherNet/IP BNI00A BNI EIP-0-0-Z0 PROFINET BNI00H BNI PNT-0-0-Z0 EtherCAT BNI00 BNI ECT-0-0-Z0 CC-Link IE BNI00C BNI CIE Others See IO-Link Consortium

4 4 Control Systems Architectures High Density I/O Up to I/O points and diagnostics with a single IP address Control up to solenoid valve manifold positions per IP address Easily setup complex systems with configurable I/O Drive up to amp outputs with diagnostics and overload protection Simplify connections to smart sensors and analog measurement devices Seamless integration of safety with automation* Network Power Advantage Weldblock Washdown IPK Mini-master *Safety over IO-Link available with PROFISAFE and PROFINET

5 Control Systems Architectures Description Inputs Outputs BNI00 M wire Configurable with expansion BNI00 M wire Inputs PNP with expansion BNI00AY M wire Inputs PNP with expansion BNI00AU M wire Configurable with expansion Description Inputs Outputs BNI00N p Dsub Bosch Rexroth, Festo 4 BNI00M p Dsub MAC BNI00P p Dsub SMC, Parker, Norgen 4 BNI00R p Dsub Numatics Description Inputs Outputs BNI000 M Inputs Plastic PNP BNI00AF M Inputs Plastic NPN BNI00Z M Config I/O with expansion BNI00 M Config I/O with expansion (weldblock) Description Inputs Outputs BNI00 M Inputs PNP BNI00 M Inputs NPN BNI00C M Config I/O.A BNI00A M Config I/O A Aux pin BNI00 M Config I/O A Aux 4pin BNI00AR M Config I/O A with expansion (IPK) Description Inputs Outputs BNI000 M Inputs Analog & PNP 4(I) / BNI000 M Inputs Analog & PNP 4(U) / BNI00AJ M Inputs Analog; Fully configurable for current, voltage or temperature Description Inputs Outputs BNI004 M Inputs Analog (I) BNI004 M Inputs Analog (U) BNI004T M Inputs Analog (PT00) BNI004C M Outputs Analog (I) BNI004E M Outputs Analog (U) Description Safe Inputs Safe Outputs BNI00 ProfiSafe Safety Hub Description Inputs Outputs BNI00M IP4 Config I/O Wires BNI00N IP4 Config I/O Wires

6 Control Systems Architectures Enhanced High Density I/O With enhanced expansion port functionality, a single network node could host a significantly large I/O count. Maximum Outputs: 0 Maximum Inputs: 40 Maximum Configurable I/O: 40 4 Balluff Expanded I/O Key 4 Order code BNI00M BCC04K BCC0CK BNI00Z BNI00N BNI00P BNI00R BCC0MC Part number BNI PNT-0-0-Z0 BCC M44-E4-G--PS4T-00* BCC A VX4W-00* BNI IOL-0-00-K00 BNI IOL--V0-K00 BNI IOL--V0-K00 BNI IOL--V-K00 BCC M4-M44-A-04-VX44T-00* *See website for available lengths. Description PROFINET Port IO-Link Master PROFINET Cable M-RJ4, m AUX Power Cable /" -wire, m M Configurable I/O with expansion port Valve Connector: Festo, Bosch Rexroth Valve Connector: SMC, Parker, Norgen Valve Connector: Numatics Sensor Cable M-M 4 wire, m Quantity Inputs Outputs 4

7 Control Systems Architectures Robotic Automation Control end effector I/O requirements with single standard sensor cable through dress pack Expanded I/O block with valve manifold to reduce complexity Simplify tool change with inductive couplers for power and I/O over an air-gap 4 Dress Pack Tool Stand Work Space Key Order code Part number Description Quantity BNI00T BNI EIP-0-00-Z040 EtherNet/IP 4x IO-Link Master BCC0E0 BCC M44-E4-G--ES4N-00* Ethernet Cable M-RJ4 shielded, m BCC00W BCC A VX44W-00* Aux Power Cable /" 4-wire, m 4 BIC000 BIC B0-ITA0-Q40KFU-SM4A4A Bi-directional IO-Link inductive coupler base for power and data BIC00 BIC B0-ITA0-Q40KFU-SM4AA Bi-directional IO-Link inductive coupler remote for power and data BNI00Z BNI IOL-0-00-K00 Configurable x I/O hub with expansion port (port ) BNI00P BNI IOL--V0-K00 Valve connector 4 outputs SMC, Parker or Norgen Valve manifold BNI000 BNI IOL K00 M x input PNP hub for tool holder BCC0MC BCC M4-M44-A-04-VX44T-00* Sensor cable M- M 4 wire, m *See website for available lengths.

8 Control Systems Architectures Enhance IO-Link Architecture with Safety IO-Link enhances value of the distributed architecture by simplifying wiring, adding enhanced diagnostics and easing setup and configuration of the automation system. Safety over IO-Link extends these virtues beyond automation to safety of the system. With seamless integration of safety in the existing topology, safety over IO-Link, makes the control architecture truly modular while eliminating need for separate controllers, programming, and additional hardware. PLC with PROFISAFE Balluff safety over IO-Link technology utilizes PROFIsafe communication over profinet and IO-Link. Balluff safety hub establishes a direct connection with the PROFIsafe enabled safety controller using black channel tunneling feature offered by PROFisafe. Achieve Safety Integrity Level (SIL) according to EN 0 and Performance Level (PL) e according to the ISO 4- Build application specific architecture by combining safety and standard automation component on the same network node Eliminate connection errors, add diagnostics to safety system and simplify machine architecture with functional safety Balluff IO-Link Master Balluff Safety Hub Standard Safety Devices

9 Control Systems Architectures Robotic Automation Safety Architecture Zone based safety for work cell can be combined into a single safety hub Create and define multiple safety zones and integrate various safety field devices with a single IO-Link safety hub The safety hub connects to Balluff PROFINET (BNI00H) master with a standard -pin prox cable, up to 0m long 4 To Master 0 Warning The devices shown are for example purposes Selection of safety devices varies based on risk analysis and application Key Order code Part number Description Quantity BLG000 BLG 4A-0-0X-B04-O0-SX Safety Light Curtain BAM0HA BAM ES-XA-0D-0-R0-0-S E-stop BAM0 BAM TG-ID-0-H0 Door Handle 4 BID000 BID F0-MER-M0AZ0-S Interlocking gate switch BNI00 BNI IOF--P0-Z0 Safety Module (PROFIsafe, IO-Link) BCC0CK BCC A VX4W-00* Aux Power Cable /" -wire, m* BCC0H BCC M4-M4-A-0-PX4-00-C0* Sensor cable M- M -wire, m* BCC0WR BDN T-DTN-DD-0 Cable splitter BCC0AC BCC M4-M4-A--EX4T-00* Sensor cable M female-m male, -pin, 0m* 0 BCC0LY BCC M4-M44-A-04-EX44T-00* Sensor cable M female-m male, -pin, m* BCC0J BCC M4-M44-A-04-VX44T-00* Sensor cable M female-m male, 4-wire, 0m* *See website for available lengths.

10 0 Control Systems Architectures Assembly Automation Our most popular configuration of product Industrial RFID, Sensor Inputs, Valve Control, and SmartLight One master typically runs modular sections Easily build modular equipment for transport or flexibility Change in network only change Master block 4 4 To Safety Hub 0 Key Order code Part number Description Quantity Inputs Outputs BNI00H BNI PNT-0-0-Z0 x Master - PROFINET BNI00 BNI IOL-04-S0-K0 M 4-wire Inputs - PNP 0 BNI00P BNI IOL--V0-K00 SMC 4 Valve Connector BNI00 BNI IOL-0-0-Z0 Segment Smart Light BIS00M BIS M S4 ISO Read/Write Domino Type Head BIS0044 BIS M-0-0/L RFID Data Tag (based on number of pallets) BCC04K BCC M44-E4-G--PS4T-00* PROFINET Cable M-RJ4, m* BCC0CK BCC A VX4W-00* Aux Power Cable /" -wire, m* BCC0MC BCC M4-M44-A-04-VX44T-00* Sensor Cable M-M 4-wire, m* 0 BCC0C00 BCC M4-M44-A-0-PS044-00* Shielded RFID Cable M-M 4-wire, m* Total Inputs/Outputs 4 *See website for available lengths.

11 Control Systems Architectures Safety Architecture Enhance assembly automation with safety. Automation I/O and safety I/O can be combined without adding more complexity and eliminating the need for safety relays and separate controls. To Master 4 Warning The devices shown are for example purposes Selection of safety devices varies based on risk analysis and application Key 4 Order code BAM0HA BAM0 BID000 BNI00 BCC0CK BCC0H BCC0AC BCC0J Part number BAM ES-XA-0D-0-R0-0-S BAM TG-ID-0-H0 BID F0-MER-M0AZ0-S BNI IOF--P0-Z0 BCC A VX4W-00* BCC M4-M4-A-0-PX4-00-C0* BCC M4-M4-A--EX4T-00* BCC M4-M44-A-04-VX44T-00* *See website for available lengths. Description E-stop Door Switch Safety Switch Safety Module (PROFIsafe, IO-Link) Aux power cable /", -wire, m* Sensor cable, M female-m male, -wire, m Sensor cable, M female-m male, -wire, 0m Sensor cable M female-m male, 4-wire, 0m* Quantity

12 Control Systems Architectures Robotic Weld Cell 0 Welding Tool Stand 4 Side A 4 Side B 4 Key Order code Part number Description Quantity BNI00H BNI PNT-0-0-Z0 PROFINET x IO-Link Master BCC04K BCC M44-E4-G--PS4T-00* PROFINET Cable M-RJ4, m* BCC0CK BCC A VX4W-00* Aux Power Cable /" -wire, m* 4 BIC000 BIC B0-ITA0-Q40KFU-SM4A4A Bi-directional IO-Link inductive coupler base for power and data BIC00 BIC B0-ITA0-Q40KFU-SM4AA Bi-directional IO-Link inductive coupler remote for power and data BNI000 BNI IOL-04-S0-R0 Weldblock series input only hub xin BNI00P BNI IOL--V0-K00 Valve connector 4 outputs SMC, Parker or Norgen Valve manifold BLG000 BLG 4A-0-0X-B04-O0-SX Safety Light Curtain, body protection BCC0MC BCC M4-M44-A-04-VX44T-00* Sensor cable M- M 4 wire, m 0 BNI00 BNI IOL-0-0-Z0 Segment SmartLight with buzzer BNI00 BNI IOF--P0-Z0 Safety Module (PROFIsafe, IO-Link) BCC0WR BDN T-DTN-DD-0 Cable splitter BCC0A BCC M4-M4-A--EX4T-00* Sensor cable M female-m male, -wire, m* 4 BCC0A4 BCC M4-M4-A--EX4T-00* Sensor cable M female-m male, -wire, 0.m* BAM0HA BAM ES-XA-0D-0-R0-0-S E-Stop Button *See website for available lengths.

13 Control Systems Architectures Measurement Devices and Analog I/O Eliminate analog headaches Remove shielded cable runs Add diagnostics to equipment Drive high power valves with A outputs 4 Hydraulic Cylinder Variable Regulator Flow Sensor Temp. Sensor Control Valve Key Order code Part number Description Quantity BNI004A BNI EIP-0-0-Z0 Ethernet/IP Master 4x IO-Link Ports BSP00A BSP B00-EV00-D00SB-S4 Pressure Sensor BTL-V0D-M -Z-C00 Ethernet/IP Linear Transducer 4 BNI004 BNI IOL K0 Analog Input Plug BNI004E BNI IOL K0 Analog Output Plug BNI000 BNI IOL K00 Analog Hub BCC0MC BCC M4-M44-A-04-VX44T-00* M to M Double Ended, m BCC0C00 BCC M4-M44-A-0-PS044-00* Shielded Cable M-M 4-wire, m 4 BAM0L BTL-P-0-4R BTL Z Magnet 0 BCC0 BCC M B-R0 BTL Z Terminating Resistor BCC00N BCC M EX4T-00* BTL Z Power Cable M, m BCC0CLZ BCC M44-M44-D--EX4N-00* M to M, D-Coded, Ethernet/IP Network Cable, m BCC00W BCC A VX44W-00* /" Aux Power Cable, 4 Wire, m* *See website for available lengths.

14 4 Control Systems Architectures Easily Monitor Tank Levels Tie SmartLights to values for easy to visualize level indication Eliminate scrap due to mixing and dosing errors 4 Key Order code Part number Description Quantity BNI00 BNI IOL-0-0-Z0 Segment SmartLight with buzzer 4 BSP000 BSP B00-EV00-A00A0B-S4 Pressure Sensor, 0...0V, bar 4 BNI000 BNI IOL K00 Analog Hub, 0...0V 4 BNI00A BNI EIP-0-0-Z0 Ethernet/IP Master x IO-Link Ports BAM0K BAM MB-NI SmartLight Pedestal Mount 4 BCC0C00 BCC M4-M44-A-0-PS M to M Shielded Cable, m* 4 BCC0MC BCC M4-M44-A-04-VX44T-00 M to M Cable, m* BCC0CLZ BCC M44-M44-D--EX4N-00 M to M, D-Coded, Ethernet/IP Network Cable, m* BCC00W BCC A VX44W-00 /" Aux Power Cable, 4 Wire, m* *See website for available lengths.

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16 USA Balluff Inc. Holton Drive Florence, KY 404 Phone: () -00 Toll-free: Fax: () -4 Canada Balluff Canada, Inc. 40 Argentia Road, Unit # Mississauga, Ontario LN G4 Phone: (0) -44 Toll-free: Fax: (0) -4 balluff.canada@balluff.ca Mexico Balluff de México SA de CV Anillo Vial II Fray Junípero Serra No. 44 Colonia La Vista Residencial. Querétaro, Qro. CP Phone: (++ 44) -4 Fax: (++ 44) 4-0 balluff.mexico@balluff.com HOW TO REACH US Doc. no. /Mat. no. 44 EN G; Product specifications, availability, and pricing are subject to change without notice. Replaces C.