»»»LASER GENERATION IV The Innovation for your Success
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1 »»»LASER GENERATION IV The Innovation for your Success VISION LWI IV FIBER FLE X X FLEXABILITY FOR NEW POSSIBILITYS Based on the well-established and reliable LWI IV Series the Fibre Fle x x is the choice whenever the laser needs to be integrated into machines or production lines.»»»highlights FLEXABILITY WITH GLASS FIBRE CABLE EASY INTERATION WITH SPC INTERFACE PRECICE ENERGY DISTRIBUTION WITH UP TO 4 FIBRE OUTPUTS, ENERGY AND/OR TIME SHARING MODE EXTENSIVE ACCESSORYS AVAILABLE PPR-SYSTEM - CLOSED LOOP PULSE POWER CONTROLER OPTIONAL VIDEO- OR MIKROSKOP PROCESS CONTROL READY FOR ALL VISION MOTION MODULES
2 »»»Small, Handy Objectives for High Positioning Speed The laser beam is guided through a thin, flexible glass fibre cable so that laser source and laser process can be as far as 50 metres apart. The outcoupling optics are very small and light, making them easy to handle and allowing a high positioning speed for robots or stages. The laser process is accelerated and productivity increases. High beam quality allow spot diameter as small as 200µm. A large range of objectives with various focal length are available to adapt and to optimise to any welding application»»»microscope Processing Head For all processes where visual inspection is required The processing head with stereomicroscope allows a high quality 3 dimensional optical inspection of the laser process. The processing head features all functions that should be part of today s high quality microscope welding workstations: - Micro controlled motorized Spot adjustment - Integrated shielding gas supply -Integrated high-speed glare shield - Integrated laser protection filter - High brightness - pure white LED lights The compact size of this process head allows easy integration into automated welding lines where optical inspection for quality control is required.
3 »»» THE PPR INNOVATION Process Stability by intelligent monitoring and feed back control PPR stands for Pulse to Pulse Regulation, a programmable automated energy monitoring and closed loop control. The PPR System ensures an exact repeatability of the welding result over the entire lamp live time. The automated energy adjustment allows to plan the next service (changing of the flash lamp) long in advanced, a manual control of the laser energy output is not required any more. The complete programming of the PPR system is simply done at the hand held terminal, a bright visible three colour indicator makes it easy to see the status of the controller at all times. Each pulse is measures and analysed. If the energy level is outside the defined tolerance the SPC interface indicates the faulty part to the external controller.»»»laser GENERATION IV INNOVATION FOR THE FUTURE»»»SPC INTERFACE Easy Communication from Laser to Production Controller The Laser is equipped with standard CAN Bus & Serial Interfaces. Additionally, an optional SPC interface can communicate via 24 Volt I/O to the central process controller. No complex programming is required.
4 »»»THE PDS INNOVATION (PULS DISTANCE SYNCHRONISATION) The way to a homogenous welding seam The Fibre Fle x x can be equipped with the Vision Motion Control System. Especially the combination with the microscope process head upgrades the laser to a complete x-y-z-r workstation. The axis can be chosen to find the best economical solution for each application. The PDS system synchronise the motion speed and pulse frequency for x,y,z and rotary axis to achieve a constant welding spot overlapping. Specially for joystick controlled process with its fast changing of speed and direction, this real time synchronisation between laser and motion axis ensures a constant welding process with homogeneous welding seam. Features like teach-in (4-axis) and customized motion control software for serial production are also available. Range of Application for the LWI IV Fibre FLE X X Fine Mechanic Medical Technology Sensor Technology Electronics Tool and Mould Making High Speed Welding with Robots Welding Wire to Wire Welding wire to Frame Thin Sheet metal welding
5 VISION LWI IV FIBER FLE XX»»» TECHNICAL DATA» Laser Beam source Nd:YAG Pump source Flash-lamp Wavelength 1064 nm Operating mode pulsed laser system Max. average output 120 W Max. power 70 Joule Max. peak power 10 kw Power adjustment via voltage or PWM feature Pulse length 0,5 20 ms Pulse frequency Single pulse up to 20 Hz Pulse fill mode % PWM % Pulse forming free programmable (Option) Energy meter integrated Cooling 120 W enclosed water / air heat exchangers Supply voltage 380 Volts, 3 phase, 16A 50 / 60 Hz, All systems feature microprocessor-controlled functions and are equipped with an automatic self-diagnostic system. All systems have CAN and RS 234 interfaces. Note: Our products under go continuous improvement. This information is based on current knowledge. We reserve the right to make changes without prior notice. Errors accepted. Collimated fine focus objective»»» ACCESSOIRE» Collimated fine focus objective: This objective is delivered with three lasers for different focal. This allows choosing best ratio between spot size and focal distance. Fixed fine focus objective: These objectives are designed for fixed focal length. This allows smaller length of the objective. Microscope welding head: (The use of the microscope welding head with all its possibilities is only possible if all required drivers are installed). This laser head is used when you have to do many different applications and when you want to use the advantage of visual process control by microscope. Fixed fine focus objective This head is equipped with a microprocessor controlled beam expander to adjust the spot size. The high brightness LED illumination ensures excellent visibility of the welding process. The flexible gas nozzle ensures inert protection gas atmosphere at the welding area. Mikroscope welding head Lasertechnik für Forschung und Industrie Luegensteinweg 27 D Goexe Telefon 0049 (0) Telefax 0049 (0) info@vision-lasertechnik.de
6 »»»TIME OR POWER SHARING with up to 4 fibre outputs The Fiber Fle x x can be equipped with up to 4 fibre outputs, a precise energy distribution ether simultaneous (energy sharing) or fast sequential beam switching (time sharing) on 4 different places with one laser source is possible. Even the combination of time and power sharing in a single machine can be configured! All fibre outputs can be switched via the SPC Interface
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