1) Examine exterior of package for signs of damage. Report any damage to shipping carrier.

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1 Getting Started This is a brief document designed to quickly get you started setting up your 200/2012 Series valve manifold with integrated Numatics G2-2 Profibus-DP communication protocol. Please note that this document is not intended to replace the 200/2012 Series Profibus-DP Technical Manual (Pt. No. LT200/2012PBTECH-1) which includes more detailed technical information. The full technical manual can be found on the Numatics website at or may be ordered by calling ) Initial Unpacking and Inspection 1) Examine exterior of package for signs of damage. Report any damage to shipping carrier. 2) Remove wrapped manifold assembly from box. a) Remove manifold assembly from anti-static packaging b) Retain documentation for installation and configuration 3) Examine manifold assembly for any shipping damage such as: a) Bent pins or connectors b) Report any damage to shipping carrier immediately ) Examine manifold assembly for proper ordered configuration. (Valves, I/O, Communication Protocol, etc.) 2) G2-2 Electronics Basics Below is an example of a 200/2012 series manifold. This fieldbus manifold series uses our G2-2 electronics and is capable of addressing a total of 110 Inputs and/or 16 Outputs. The manifold can be viewed as having two sections to it, the Valve Side and the Discrete I/O Side. The Valve Side supports a maximum of 32 solenoids coils and the Discrete I/O Side supports a maximum of 6 modules totaling 132 outputs, 110 inputs, or various combinations of both. The communication module has two connectors: a -pin communication connector and a -pin power connector. The communication connector either comes in a 12mm micro connector for 1. Mbps or a 12mm reverse key micro connector for 1. thru 12 Mbps. Pin-outs for these, along with I/O connectors, are labeled on the side of the respective modules, and detailed in the Profibus-DP Technical Manual (Pt. No. LT200/2012PBTECH-1), or refer to page of this document. Discrete I/O Connectors I/O Point LED Status Indicator(s) Module Status LED Valve End Plates Valve 2 Pin Sub-D w/local Aux Power 2 Pin Sub-D Input Dual 1 Pin Sub-D Input Connector I/O Module 8 Connector I/O Module Communication Module Manual Configuration Module (MCM) Valve side Sub-D Outputs Manual Override Solenoid LED Status Indicators LT200/2012PBQS-1 11/01 Page 1

2 3) MCM - Manual Configuration Module (Optional when using Class 2 Profibus-DP Master) Rotary Switch Tens (SW) Rotary Switch Ones (SW3) DIP Switch (SW2) DIP Switch (SW1) Shows: SW1-1 = ON SW1-2 = OFF SW1-3 = ON All DIP switches shown in OFF position The MCM is the module that allows the user to manually set address and other user definable options. The MCM consists of two DIP switch sets (SW1 & SW2) and two rotary switches (SW3 & SW). DIP Switch Settings (SW1) Reserved: Switch SW1 Description Not Used - Reserved for Future Use DIP Switch Settings (SW2) Node Address Hundreds Digit: Manual or Software Configuration: Switch Setting Description Switch Setting Description SW2-1 Off Hundreds digit off SW2-2 *Off Address set manually using MCM Configuration SW2-1 *On Hundreds digit on (add 100 to rotary switch setting) SW2-2 On Address set in software when using Class 2 Profibus-DP Master Node Address Reset: Reserved: Switch Setting Description Switch Description SW2-8 *Off No change to address Not Used SW2-3,,,6,7,9,10 retained in flash memory Reserved for Future Use SW2-8 On Node address in flash memory is set to 126 on next power up cycle * Factory default settings LT200/2012PBQS-1 11/01 Page 2

3 Rotary Switch Settings (SW3 & SW) Node Address Tens and Ones Digits: Switch SW3 SW Description Sets the Ones Digits Sets the Tens Digits All DIP and rotary switch settings do not take effect until power is cycled (turned OFF and ON). Baud rate in Profibus-DP slaves is automatically configured. Node address may only be assigned once per network. GSD files may be downloaded from our web site at LT200/2012PBQS-1 11/01 Page 3

4 ) I/O Mapping Example #1 Here is an example of the I/O mapping on a 200/2012 Series Profibus-DP manifold. For more detailed technical information and examples, including additional I/O tables, mapping schemes, and diagnostic information please see the 200/2012 Profibus-DP Technical Manual. (Pt. No. LT200/2012PBTECH-1). Assumed Settings - Valve Output Configuration = 32 Coils - Single Z-Boards TM used with single solenoid valves - Double Z-Boards TM used with double solenoid valves Discrete I/O Configuration Pos Module Part # In Out # Type 1 MCM O Sourcing (PNP) 16O Sourcing (PNP) 8I Sinking (NPN) I Sinking (NPN) Manifold I/O Configuration Outputs and Mapping Location Total Outputs = 6 Byte 0, Bits 0-7 -Valve Outputs = 12 Byte 1, Bits 0-3 -Allocated and Reserved Byte 1, Bits -7 Valve Outputs = 20 Byte 2-3, Bits 0-7 -Discrete Outputs = 2 Byte -6, Bits 0-7 Inputs and Mapping Location Total Inputs = 16 Byte 0, Bits 0-7 -Discrete Inputs = 12 Byte 1, Bits 0-3 -Allocated and Reserved Inputs = Byte 1, Bit -7 I/O Station # I/O Station # I/O Station #3 I/O Station #2 I/O Station #1 Valve Station #1 Valve Station #2 Valve Station #3 Valve Station # Valve Station # Valve Station #6 Valve Station #7 Valve Station #8 Valve Station # Discrete Input (I) (Byte 1, Bit 0 thru 3) Allocated (I): (Byte 1, Bit thru 7) Discrete Input (8I) (Byte 0, Bit 0 thru 7) Discrete Output (16O) (Byte, Bit 0 thru 7) (Byte 6, Bit 0 thru 7) Discrete Output (8O) (Byte, Bit 0 thru 7) Manual Configuration Module Valve Output Bit Number (Byte 0, Bit 0) (Byte 0, Bit 1) (Byte 0, Bit 2) (Byte 0, Bit 3 & ) (Byte 0, Bit & 6) (Byte 0, Bit 7) (Byte 1, Bit 0) (Byte 1, Bit 1) (Byte 1, Bit 2 & 3) LT200/2012PBQS-1 11/01 Page

5 ) Communication Module Connector Pinouts Profibus-DP Communication Connector Pinout Quick Start Manual Pin # Function Description 1 + VDC + volt output from node, used for termination of network or auxiliary devices. 2 Data Line A Profibus-DP Communication Line A (Green) 3 0VDC Common Common for +V output and Data Lines A & B Data Line B Profibus-DP Communication Line B (Red) Earth Ground Internally connected to earth ground (case). Connect to shield of Profibus-DP cable. Aux. Power Connector Pinout Pin # Function Description 1 +2VDC (Valves and Outputs) Voltage used to power outputs (valves and discrete outputs) 2 Earth Ground Protective Earth (case) 3 0VDC Common 0VDC Common, for valve and I/O power +2VDC (Node and Inputs) Voltage used to power discrete inputs and node electronics 1. Mbps Connectors Comm. 12mm (standard key) Aux. Power Mini Profibus DP (1. Mbps) 2 1 MALE 3 PIN 1= +VDC PIN 2= DATA LINE PIN 3= A 0VDC COMMON PIN = DATA LINE PIN = B EARTH GROUND 3 2 AUX. PWR MALE 1 12 Mbps Connectors Comm. Aux. Power 12mm (reverse key) Mini Profibus DP (12 Mbps) 1 2 FEMALE 3 PIN 1= +VDC PIN 2= DATA LINE A PIN 3= 0 VDC COMMON PIN = DATA LINE B PIN = EARTH GROUND 3 2 AUX. PWR 1 MALE Maximum pin capacity on pin #3 (0VDC Common) of auxiliary power connector is 8 amps. The combined draw of pin #1 (Valves) and pin # (Node and Inputs) cannot exceed 8 amps at any given moment in time. Auxiliary power connector pin # supplies power to node electronics. This pin must be powered at all times for communication node to be functional. Internal node electronics support all Profibus-DP communication baud rates of 9.6kBit/s thru 12Mbit/s. Only Comm. Connector types differ. LT200/2012PBQS-1 11/01 Page

6 ) Factory Defaults Settings Unless otherwise requested, all standard G2-2 Series Profibus-DP manifolds ship with specific factory default settings. Below is a list of the factory default settings: Description Default Setting Node Address 126 Address Reset No change to address retained in flash memory Manual or Software Configuration Node address set manually with MCM 6) Technical Support For technical support, contact your local Numatics distributor. If further information is required, please call Numatics Inc. at (28) and ask for Technical Support. Issues relating to network set-up, PLC programming, sequencing, software related functions, etc should be handled with the appropriate product vendor. Information on GSD files, technical manuals, local distributors, and other Numatics, Inc. products and support issues can be found on the Numatics, Inc. s WEB site at LT200/2012PBQS-1 11/01 Page 6