LITETOUCH HYBRID WALL BOX DIMMER INSTALLATION INSTRUCTIONS

Transcription

1 READ INSTRUCTIONS PRIOR TO INSTALLATION OF EQUIPMENT OR YOU MAY VOID THE WARRANTY! LITETOUCH INSTALLATION INSTRUCTIONS The LiteTouch Hybrid Wall Box Dimmer is a configurable lighting control device, that when used in conjunction with the FIVEk CCU C2000+ Card can become a component of a LiteTouch Lighting Control System. LiteTouch Hybrid Wall Box Dimmers allow for control of the following Load Types: - DIMMER Mode: Incandescent, (MLV) Magnetic Low Voltage and Electronic Transformer (See Fig.3) - RELAY Mode: In RELAY Mode this device acts like a toggle switch to activate attached loads such as fluorescent lighting, etc. (See Fig. 3) WARNING - Hybrid Wall Box Dimmer is set with the following default settings. - RF (Radio Frequency) Mode is the default communication mode. When installing via Cat5, switch the dip switch to WIRED Mode position to ensure equipment communication. - MLV (Magnetic Low-voltage) Mode or forward phase is the default fixture type. When driving transformer coupled loads, the actual load wattage must be at least 80% of the transformers V/A rating or transformer hum, flashing and/or damage may occur. When connecting to an ELV (Electronic Low-Voltage) transformer or inverse phase load, switch the dip switch to ELV/Normal Mode. - RELAY Mode is the default functionality mode. When dimming a load, switch the dip switch to DIMMER Mode position to ensure proper functionality. PRE-INSTALLATION - Functionality Selection: Dip Switch Configurations Figure 1 - Front view of 3-button device Switch 1 - The RF/WIRED switch determines communication method, either via CAT5 Wired or RF (radio frequency) Wireless Mode. To select between communication modes, slide SW1 toward the RF or toward the WIRED position. Default position is RF Mode. (See Fig. 1 for 1 & 3-button device & Fig. 2 for 6-button device) Switch 2 - The DIMMER/RELAY switch determines load functionality, either DIMMER or RELAY Mode. In DIMMER Mode the device will be capable of dimming the attached load, in RELAY Mode, the device will be capable of on/off functionality. To select between the different load functionality, slide SW2 toward the DIMMER or toward the RELAY position. Default position is RELAY Mode. (See Fig. 1 for 1 & 3-button device & Fig. 2 for 6-button device) Switch 3 - The TERMINATION switch determines termination point in a run of wired devices. Example: If eight devices are wired from the FIVEk CCU, on the eighth and final device, SW3 should be in TERMINATE position to indicate it is the last device on the run. Default position will not terminate run. (See Fig. 5) SWITCH 2 SWITCH 1 OFF SWITCH MAINTENANCE PORT ROTARY ADDRESS SWITCHES (ADDRESS 25 IS SHOWN) Switch 4 - The fixture type switch, determines dimming functionality indicating either MLV (Magnetic Low-voltage) or ELV/Normal (Electronic Low-voltage) dimming modes. Default position is MLV Dimming Mode which is also recommended for most incandescent lighting. (See Fig. 5) Figure 2 - Front view of 6-button device MAINTENANCE PORT LED Adjust - This dial adjusts the intensity of the nite light and backlighting. Default position is active. If Wall Box Dimmer was purchased with Backlit Feature, this dial will adjust the backlit intensity. (See Fig. 1 for 1 & 3-button device & Fig. 2 for 6-button device) Push to Test - Activates the local load connected to the device. Push once to turn load on. Push again to turn load off. Utilize to verify wiring. (See Fig. 1 & 2) OFF Switch - Disables the unit, preventing the Hybrid from inadvertently turning the load on during fixture adjustment. Pull down on the OFF switch to turn off the power to the Hybrid Wall Box Dimmer. (See Fig. 1 & 2) Maintenance Port - Used to update firmware if there are any future firmware updates for the Hybrid Wall Box Dimmer. (See Fig. 1 & 2) SWITCH 1 OFF SWITCH SWITCH 2 ROTARY ADDRESS SWITCHES (ADDRESS 00 IS SHOWN) P: Technical Support: Online: LiteTouch.com Revised 12/09

2 PRE-INSTALLATION - Device Identity: Address wheels For system recognition and response, Hybrid Wall Box Dimmer Address Wheels must be set. Addresses can be either manually selected and entered into LiteWare Design and Programming Software, or LiteWare can auto assign device addresses. (See Fig. 2) Note: - When you set the address of the device, both Station and Module communication will utilize the same address. - Addresses that are called out at the time of order are preset at the factory. Address wheels must be set at each device. - Available address range is 00 thru FF ; 256 possible addresses. Maximum of 64 Hybrid Wall Box Dimmers per system. - Address 00 is reserved for Local Mode. In Local Mode, the Hybrid Wall Box Dimmer will allow for control of only the local load that the device is attached to. Local load control on one and three button wall box dimmers is on the middle button. Local load control on six button wall box dimmers is on the top left button. INSTALLATION - Overview & Multi-Gang Installation Preparation Wiring for the Hybrid Wall Box Dimmer consists of both High Voltage Wiring and Low Voltage Wiring (required for Wired mode). Connections are made via two different wiring methods: 1. RJ-45 Connector. Eight wires allowing for Station and Module Bus communication over a CAT-5 cable.(required for Wired Mode). 2. High Voltage Connector. Five terminal lugs for solid AWG High Voltage wires (ROMEX) used to power the wall box dimmer, the local load and allow for 3-way control. (See Fig. 5) Avoid Crowding the Wires Too many wires forced behind the Hybrid Wall Box Dimmer may indirectly apply pressure on the device that may damage the unit. To avoid this, do not crowd the high-voltage wires and wire nuts behind the device. Figure 3 - Capacity & Derating Details (120 & 240 Volt) Incandescent Dimmer/Relay Mode 1-Gang: 700 W 2-Gang: 700 W 3-Gang: 600 W 4-Gang: 500 W 5-Gang: 400 W 6-Gang: 350 W Magnetic Low Voltage Dimmer Mode 1-Gang: 600 W 2-Gang: 600 W 3-Gang: 500 W 4-Gang: 400 W 5-Gang: 300 W 6-Gang: 250 W Electronic Low Voltage Dimmer Mode 1-Gang: 350 W 2-Gang: 350 W 3-Gang: 300 W 4-Gang: 250 W 5-Gang: 200 W 6-Gang: 175 W Relay Mode 1-Gang: 700 W 2-Gang: 700 W 3-Gang: 600 W 4-Gang: 500 W 5-Gang: 400 W 6-Gang: 350 W Prior to installation, ensure plastic terminal guard is properly connected. This will provide additional protection from shorts due to over-crowded wiring. Note: For ease of installation, deep back boxes are recommended. Figure 4 - View of Multi-Gang Installation Multi-Gang Installation To create a multi-gang wall box dimmer, a LiteTouch multi-gang alignment ring must be utilized. To attach the alignment ring to the wall box dimmer, tighten the four screws per gang (two top and two bottom). This will evenly position each single gang Wall Box Dimmer within the multi-gang metal alignment ring allowing for a smooth faceplate attachment. (See Fig. 4) Note: Any Designer Hybrid Wall Box Dimmers designed in LiteWare, and ordered with complete design guides will be preassembled with the multi-gang alignment ring at the LiteTouch factory. LOW VOLTAGE WIRING - Preparation & Pre-Wire Instructions To Pre-Wire for Hybrid Wall Box Dimmers, used in WIRED mode, pre-wire by running, in series, CAT5 cable to each location. Figure 5 - Rear and top view of device Note: Ensure the low voltage wiring in the backbox is inserted into the 600 volt rated sleeve included. Failure to do so may result in an electrical code violation and failure to pass inspection. CAT5 wiring insulation must run up to the RJ-45 connector. Do not strip off additional insulation. YOU MAY RUN THE RISK OF FIRE IF INSULATION IS REMOVED BEYOND THE CONNECTOR. MLV MODE SWITCH 4 ELV MODE SWITCH 3 TERMINAL 3-WAY TERMINAL A maximum of 16 Hybrid Wall Box Dimmers can be run in a series. Do not exceed 1000 feet per run. At the start of each run, pull a CAT5 cable from the wall box dimmer to the location of the LiteTouch CCU. Be sure to terminate at the end of each run. GROUND TERMINAL NEUTRAL TERMINAL LINE TERMINAL If no enclosures are being used, pull the CAT5 cable directly to the FIVEk, Standard or Compact CCU location. Follow the instructions below to tie the CAT5 Cable into LiteTouch Station & Module Bus. 2

3 Module Bus Connection: 1. Using the CAT5 cable from the pre-wiring, crimp on RJ-45 Ethernet connectors to each cable in the wall box per Fig. 5 pin-outs. 2. Plug in each cable to the RJ-45 connectors found on the back of the Hybrid Wall Box Dimmer. (See Fig. 5) 3. Continue this procedure until all cables in a run are connected to the Hybrid Wall Box Dimmer. 4. Terminate the last device in each run by sliding SW3 to TERMINATE position on back of Hybrid Wall box Dimmer (See Fig. 5) 5. Locate the wire for this run at the Enclosure location and wire the Hybrid Wall Box Dimmer into the Module Bus as follows: Figure 6 - Rear view of LiteTouch Hybrid Wall Box Dimmer with Pin-Out Details a. If connecting directly to CCU - Strip down CAT5 cable, connect directly to CCU via Module Port based on Figure 6 Pin-out. b. If connecting into Module Bus - Splice LiteTouch Module Wire into the CAT5 cable using the pin-out indicated. (See Fig. 6) Note: Also available: Hybrid Wall Box Dimmer to CCU Wiring Adapter. Plug the Module cable into the last Module s out-port in the Enclosure where the Wall Box Wall Box Dimmer to CCU Wiring Adapter is located. Contact factory for details. 6. Repeat for each run of Hybrid Wall Box Dimmers. Maximum of four runs per FIVEk & Standard CCUs. Maximum of two runs per Compact CCU. Station Bus Connection: Because the CAT5 cable run contains both Module and Station Bus communications, as long as Figure 6 pin-outs are followed, no additional Station Bus wiring needs to be done at the local Hybrid Wall Box Dimmer location. Pins 1, 2, 3, 6 and 7 are Module Bus connections. Pins 4, 5 and 8 are Station Bus connections. Pin 1 Red Module Wire Pin 2 Black Module Wire Pin 3 White Module Wire Pin 4 Blue Station Wire Pin 5 Red Station Wire Pin 6 Green Module Wire Pin 7 Module Shield Pin 8 Black Station Wire Wire the Hybrid Wall Box Dimmer into the Station Bus as follows: 1. If connecting directly to CCU - Strip down CAT5 cable, connect directly to CCU via Station Port per Fig. 6 Pin-out. 2. If connecting into Station Bus - Splice LiteTouch Station Wire into the CAT5 cable using pin-out per Fig. 6. Note: A Power Supply Module must be present to power the Station ports of the FIVEk, Standard & Compact CCUs for communication reference in WIRED CAT5 Installations. Using Station Bus Wiring, connect the positive and negative from a LiteTouch Power Supply Module to the PS + and PS on the FIVEk, Standard or Compact CCU. Each station port used for Wired Hybrid connections will need to be powered. One Power Supply Module is needed and can be jumpered across all four ports. Figure 7 - LiteTouch Hybrid Wall Box Dimmer 3-Way Wireless (RF) Connection WIRELESS INSTALLATION CCU To allow for Hybrid Wall Box Dimmer communication in RF(Wireless) Mode, position Switch 1 into RF (Wireless) Mode. See page 5 for Wireless Association Instructions. HIGH VOLTAGE WIRING 1. Disconnect power to the circuit at the breaker panel. 2. Connect the Hybrid Wall Box Dimmer to the LINE Wire. 3. Connect the Hybrid Wall Box Dimmer to the NEUTRAL Wire. 4. Connect the Hybrid Wall Box Dimmer to the Wire. 5. Connect the Hybrid Wall Box Dimmer to the GROUND Wire. Note: Follow standard wall switch wiring practices. Tie Ground Wires together and tie Neutral Wires together. CAUTION - TO REDUCE RISK OF OVERHEATING AND POSSIBLE DAMAGE TO OTHER EQUIPMENT, DO NOT INSTALL THIS DEVICE TO CONTROL A RECEPTACLE OR A MOTOR OPERATED APPLIANCE. GRADATEURS COMMANDANT UNE LAMPE A FILAMENT DE TUNGSTENE AFIN DE REDUIRE LE RISQUE DE SURCHAUFFE ET LA POSSIBILITE D ENDOMMAGEMENT A D AUTRES MATERIELS, NE PAS INSTALLER POUR COMMANDER UNE PRISE, UN APPAREIL A MOTEUR. 3

4 3-Way Installation When installing Hybrid Wall Box Dimmer for 3-way functionality installation can be completed either RF Wireless, CAT 5 Wired or ROMEX Wired. Figure 8 - LiteTouch Hybrid Wall Box Dimmer 3-Way Wired CAT 5 Connection RF Wireless (No-Load) Connection This method requires two Hybrid Wall Box Dimmers with both devices in RF (Wireless) Mode. The first Wall Box Dimmer will control the Load and the second is to be used as a no-load button to signal the first Wall Box Dimmer that the load is requested to toggle On/Off. (See Fig. 7) TO OTHER HYBRID DEVICE CAT 5 CCU Note: - System must be programmed via LiteWare in order to function as desired. LEDs will update per LiteWare programming. - There are 64 available addresses per Hybrid Wall Box Systems. All Hybrid Wall Box Dimmers on the system including the No-Load device each count as 1 of the 64 available addresses. CAT 5 Wired Connection The CAT 5 wired connection method requires two Hybrid Wall Box Dimmers with both devices in Wired Mode. The first Wall Box Dimmer will control the Load and the second is to be used as a no-load button to signal the first Wall Box Dimmer that the load is requested to toggle On/Off. (See Fig. 8) Note: - System must be programmed via LiteWare in order to function as desired LEDs will update per LiteWare programming. - There are 64 available addresses per Hybrid Wall Box Systems. All Hybrid Wall Box Dimmers on the system including the No-Load device each count as 1 of the 64 available addresses. Figure 9 - LiteTouch Hybrid Wall Box Dimmer & New Hybrid 3-Way Device ROMEX Wired Connection ROMEX Wired- NEW Hybrid 3-Way Device (Available January 2010) The ROMEX wired method of 3-way installation requires connecting the Hybrid Wall Box Dimmer to the load to be controlled, and wiring a Traveler wire (usually red) from the Hybrid Wall Box Dimmer across ROMEX wire to a Hybrid 3-way Device (Available January 2010). The Line, Neutral and Ground wires are carried straight across. The Traveler wire goes from 3-way terminal to 3-way terminal without any voltage or ground connections. (Fig. 9 & Fig.10 illustrate same connection, two wiring options) Note: Follow standard Wall Switch wiring practices. Tie ground wires together and the Neutral wires together. HYBRID 3-WAY DEVICE (AVAILABLE JANUARY 2010) FROM AC Contact Closure Connection The 3-way input terminal on the Hybrid Wall Box Dimmer operates like a contact input port. When the 3-way terminal is connected to the Neutral wire, the device sees and auxiliary input button press programmed via Aux / 3-way switch in LiteWare. Figure 10 - LiteTouch Hybrid Wall Box Dimmer & New Hybrid 3-Way Device ROMEX Wired Connection The 3-way input is not high voltage and can be used as a contact input port for other devices such as motion detectors or daylight sensors. The output of the 3-way terminal on the Hybrid 3-way device operates like a relay output to signal the main Hybrid Wall Box Dimmer that a button has been pressed while maintaining the isolation required over ROMEX (high voltage) wire. (See Fig. 11) Note: - System must be programmed via LiteWare to in order to function as desired. LEDs will update per LiteWare programming. - There are 64 available addresses per Hybrid Wall Box Systems. All Hybrid Wall Box Dimmers on the system including the No-Load device each count as 1 of the 64 available addresses. HYBRID 3-WAY DEVICE (AVAILABLE JANUARY 2010) 4

5 ENGRAVING & BUTTON REPLACEMENT To change out the buttons for a Hybrid Wall Box Dimmer. (See Fig. 12) 1. Turn power off to Hybrid Wall Box Dimmer and breaker panel. 2. Remove Faceplate, screws holding the black button retainer and buttons in place. 3. Insert new buttons and secure the button retainer again using the four screws. 4. Replace faceplate and reapply power by pushing the OFF Switch up. Note: Hybrid Wall Box Dimmers come in one, three and six button configurations. 1 & 3 button devices are field changeable and only require a new face plate and button block off plates. Ask your Inside Sales Associate for details. Figure 11 - LiteTouch Hybrid Wall Box Dimmer Contact Closure Connection MOTION SENSOR (DRY CONTACT CLOSURE) WIRELESS ASSOCIATION - FIVEk CCU C2000+ Card Association with Wall Box Dimmer Devices Ensure all Hybrid Wall Box Dimmers have OFF Switch in the Up Position to begin Wireless Association Mode. To activate the FIVEk CCU C2000+ Card into Association Mode use one of the in one of following Methods: Figure 12 - LiteTouch Hybrid Wall Box Dimmer Button Replacement Auto Association Mode 1. Plug your computer into the FIVEk CCU C2000+ Card, via Serial Connection 2. Open LiteWare, CCU Control Panel and select Association Tab 3. Click Start Auto - The system will automatically search for Hybrid Wall Box Dimmers and will populate the screen. Ensure all Wall Box Dimmers are accounted for, then click on Stop Auto. 4. Once process is complete Hybrid Wall Box Dimmer LEDs will cease slow-blink and resume normal operation. Additionally Wall Box Dimmer serial numbers, addresses and signal strengths will be populated into the CCU Control Panel Table. Figure 13 - Front view of C2000+ Card Note: System will automatically take itself out of Auto Association mode after 24 hours. Manual Association Mode, no computer required 1. Set Address Wheel on the FIVEk CCU C2000+ Card to Channel F, now C2000+ Card is in Manual Mode. 2. Press and hold the Push to Test Button on front of each Hybrid Wall Box Dimmer until all LEDs illuminate. Approximately a three second press. Once LEDs illuminate release the push to test button. 3. Button one LED will slow blink until it associates with the FIVEk CCU. 4. Once all the Hybrid Wall Box Dimmers have been associated manually, change the channel on the C2000+ Card to Channel 0-9, taking into account any potentially conflicting LiteTouch systems that might be nearby. The FIVEk CCU will automatically send out a signal alerting the Hybrid Wall Box Dimmers to communicate on this Operating Channel. (See Fig. 13) 5. Next time a computer connection is made with the FIVEk CCU C2000+ Card, the Project s Wall Box Dimmer serial numbers, addresses and signal strengths will be populated into the CCU Control Panel Table. ADDRESS WHEEL RF COM. LEDS Note: Optional off-site system set-up can be done via CCU Control Panel Association Tab. Manually type in Hybrid Wall Box Dimmer Serial Numbers (found on top of each device), reduce job site time as indicated above and eliminate step 2. Confirm Hybrid Wall Box Dimmers are within Communication Range Ensure all Hybrid Wall Box Dimmers are in communication range of the FIVEk CCU: 1. Plug your computer into the FIVEk CCU C2000+ Card, via Serial Connection 2. Open LiteWare, CCU Control Panel and click the Association Tab 3. Ensure all Wall Box Dimmers have signal strength of yellow or green (-80Db or higher). Ideal communication range is -60 or higher. 5

6 WIRELESS ASSOCIATION - Confirm Hybrid Wall Box Dimmers are within Communication Range (Continued) It is not recommended to perform the Association Process until a programming file is present in the FIVEk CCU. If no programming file is present in the FIVEk CCU and Association Process is complete, Wall Box Dimmer Buttons will perform no function and have to be addressed as 00 to control local loads. Disassociating a Hybrid Wall Box Dimmer from a FIVEk CCU Where two or more FIVEk CCU Wireless Systems are installed in close proximity, Wall Box Dimmers may associate with any FIVEk CCUs in range set to Association Mode. Once associated, the Wall Box Dimmer will have to be disassociated before being added to another FIVEk CCU System: 1. Manual Disassociation, No Computer Required a. Make sure that the FIVEk CCU is not in Auto Associate mode or Manual Associate mode. b. Press and hold the Push to Test button at front of the Wall Box Dimmer for 10 seconds. This will disassociate current FIVEk CCU. 2. Manual Disassociation, Computer Required a. Plug your computer into the FIVEk CCU C2000+ Card, via Serial Connection b. Open LiteWare 4.0, CCU Control Panel and click the Association Tab c. Highlight the row containing the Hybrid Wall Box Dimmer Serial Number to be removed. Pop-up box will ask if you wish to delete. Wireless System, Hybrid Wall Box Dimmer Boot-Up Process 1. Each time the Hybrid Wall Box Dimmer is powered on, Button One LED will fast-blink to signify the device is booting up. 2. After Boot Up is complete (approx. 5 sec), Button One on the Wall Box Dimmer will slow-blink to signify the device is searching for CCU connection. Once connection is located, slow-blink will cease and normal operation will resume. Note: if CCU is not located, slow-blink will continue, however Button One will perform local functions. INSTALLATION & TROUBLESHOOTING (Not Required for installation) ISSUE Hybrid Wall Box Dimmer is not powering up Amp or transformer is making a humming sound Hybrid Wall Box Dimmer will not ramp down to dim Hybrid Wall Box Dimmer is flashing but will not associate to FIVEk CCU Hybrid Wall Box Dimmer buttons are not pressing properly SOLUTION 1. Ensure off switch is in the up position. 2. Check circuit breaker. 3. Check wiring at Hybrid Wall Box Dimmer. Change Switch 4, Fixture Mode (MLV or ELV) from current position to opposite position. Ensure Switch 2, RELAY/DIMMER dip switch is in DIMMER MODE. Ensure Switch 1, WIRED/WIRELESS dip switch is in WIRELESS Mode Hybrid Wall Box Dimmer may be warped due to crowding wires. Reduce wirenuts, or replace backbox with a deep style. (See price sheet) P: Technical Support: Online: LiteTouch.com 6