Ball valve Metal. Sectional view. * see information on working medium on page PED/97/23/EC Category III Module H TA-LUFT
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- Maude Woods
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1 all valve Metal Construction GEMÜ is a 2/2-way stainless steel ball valve with top flange EN ISO 5211 in sizes DN 15 to 100. It has a low maintenance electric actuator with a powerful DC motor. The reduction gear in the motor, consisting of a threaded spindle with a lever, provides the rotation through 90. The actuator has an optical position indicator and a manual override as standard. Features Suitable for inert, corrosive*, liquid and gaseous media and steam The ball valve complies with the safety requirements of Annex I of the European Pressure Equipment Directive 97/23/EC (PED) for fluids of groups 1 and 2 Suitable for vacuum applications ATEX version on request 0035 PED/97/23/EC Category III Module H TA-LUFT * see information on working medium on page 2 Sectional view
2 General technical data Working medium Corrosive. inert. gaseous and liquid media and steam which have no negative impact on the physical and chemical properties of the body and seal materials. Maximum permissible pressure of working medium see diagram (for water and non-hazardous media to which the body material is resistant) Maximum permissible operating temperature 180 C Ambient temperature C Operating etriebsdruck pressure [bar] [bar] Operating pressure - Temperature bar 140 C 180 C Temperature [ C] Leakage rate Leakage rate to ANSI , CLASS IV DN NPS Torque Kv value Weight [Nm] [m³/h] [kg] 15 1/2 5 12,8 2,3 20 3/4 7 29,1 3, ,8 2, ¼ 18 72,6 8, ½ ,8 9, ,7 10, ½ ,3 16, ,3 24, ,1 30,0 Manual override With Allen key SW3 for actuator version 1015, 2015, 3035 With hand crank for actuator version 2070, 4100, 4200 Relief bore hole Technical data - Actuator Protection class to EN IP 65 Weight Actuator version 1015 Actuator version 2015 Actuator version 3035 Actuator version 2070 Actuator version 4100, kg 1.2 kg 2.4 kg 4.6 kg 11.0 kg Travel range Nominal travel range 90 Max. travel range 93 Setting range limit switch Min. -2 to 12 Setting range limit switch Max. 76 to 91 Note: For connection and wiring diagrams for motorized GEMÜ actuators see datasheet Actuator version code 1006, 1015, 2006, 2015, datasheet GEMÜ 9428 Actuator version code 2070, 4100, 4200, datasheet GEMÜ 9468 Actuator materials Actuator version / 3035 Housing base PP (30% glass reinforced) PP (30% glass reinforced) Housing cover PPO (10% glass reinforced) PP (30% glass reinforced) Optical position indicator PPR natural PPR natural Actuator version , 4200 Housing base AS Aluminium Housing cover AS Aluminium Optical position indicator PPR natural PMMA 2
3 Technical data - Actuator Voltage/Frequency Actuator version Correlation Actuator version (torque) / Voltage-frequency 1 12V DC C1 24V DC 4 12V AC C4 24V AC G4 120V AC L4 230V AC O V DC 1015 ( 15 Nm) X X ( 15 Nm) - - X X - - X 3035 ( 35 Nm) - X - X - - X 2070 ( 70 Nm) - X - X X X (100 Nm) - X - X X X (200 Nm) - X - X X X - Actuator version Correlation Actuator version (torque) / Functional module Functional module A0 AE AP E2 E1 00 0E 1015 ( 15 Nm) X X ( 15 Nm) X X ( 35 Nm) X X ( 70 Nm) X X X X X X X X 4100 (100 Nm) X X X X X X X X 4200 (200 Nm) X X X X X X X X Spannung / Frequenz Funktionsmodul Antriebsausf. 1 12V DC A0,AE,AP A0,AE,AP E1,E2 E1,E2 Leistungsaufnahme C1 4 C4 24V DC 12V AC 24V AC A0,AE,AP A0,AE,AP E1,E2 E1,E2 [W] G4 120V AC A0,AE,AP E1,E2 L4 230V AC A0,AE,AP E1,E2 O V DC 1015 ( 15 Nm) ( 15 Nm) ( 35 Nm) ( 70 Nm) (100 Nm) (200 Nm) A0,AE Electrical connection Actuator version 1015, 2015, , 4100, 4200 Supply voltages 12V / 24V V 24V, 120V, 230V Functional module A0,AE A0,AE, AP, E1 E2 Control input V Motor voltage Motor voltage V AC/DC AC/DC voltage V - Control input current - typ. 1 ma typ. 1 ma ma Rating Continuously rated rated 40% Continuously rated Connection Cable connection Hirschmann plug type PG 13.5 N6RFFS11 Flange plug inder 692/693 Cable diameter mm mm max. 8 mm Max. cross section of wire 1.5 mm² 1.5 mm² 0.75 mm² 1 connector Recommended connection cable 5x1 mm² Ölflex (standard): 7x1 mm² Ölflex 7x1 mm² Ölflex Overload protection Motor protective system by customer Integrated stall and overload protection plus excess current release T 1A 5x20 mm Motor protective system by customer 3
4 all valve DN Flange type SW Correlation Actuator / all valve type Actuator version Adapter required Nm Nm Nm Nm Nm 15 F04 9 no X X F04 9 no X X F05 11 yes - - X F05 11 yes - - X X F07 14 no - - X X F07 14 no X F10 17 yes X F10 17 no X F10 17 no X Nm Order data 1 Type Code all valve with motorized actuator 2 Nominal size Code DN 15 - DN ody configuration Code Straight through (2/2-way) 4 Connection Code Flanges EN 1092 / PN16 / form 68 5 Valve body material Code (316) body (investment cast) (316) ball 37 6 Seal material Code PTFE 5 7 Voltage / Frequency Code 12 V DC 1 12 V AC 50/60Hz 4 24 V DC C1 24 V AC 50/60Hz C4 120 V AC 50/60Hz G V AC 50/60Hz O4 230 V AC 50/60Hz L4 D 8 Functional module Code OPEN / CLOSE control with relay, not reversible 00 OPEN / CLOSE control with 2 additional potential-free limit switches, with relay, not reversible 0E OPEN / CLOSE control with potentiometer output, with relay, not reversible Standard OPEN/CLOSE control A0 OPEN/CLOSE control with 2 additional potential-free limit switches AE OPEN / CLOSE control with potentiometer output AP Control module for external set value 0-10V DC E1 Control module for external set value 4-20 ma E2 9 Actuator version Code Torque 15 Nm, operating time 11 sec; supply voltage 1/C Torque 15 Nm, operating time 11 sec; supply voltage 4/C4/O Torque 70 Nm, operating time 15 sec; supply voltage C1/C4/G4/L Torque 35 Nm, operating time 15 sec; supply voltage C1,C4,O Torque 100 Nm, operating time 20 sec; supply voltage C1/C4/G4/L Torque 200 Nm, operating time 16 sec; supply voltage C1/C4/G4/L Order example Type 25 D C1 A
5 ody dimensions DN Top flange F1 F2 ØD L Z b d Øe f Øg h h1 Øk 15 F03 36 ø6x4 F04 ø6x M F03 36 ø6x4 F04 ø6x M F04 42 ø6x4 F05 ø7x M F04 42 ø6x4 F05 ø7x M F05 50 ø7x4 F07 ø9x M F05 50 ø7x4 F07 ø9x M F07 70 ø9x4 F10 ø11x M F07 70 ø9x4 F10 ø11x M F07 70 ø9 x 4 F10 ø11x M Øe Øg h 45 22,5 Ø d x Y L b f Øk ØD A F2 F1 F1 Ct h1 Topflansch Top flange GEMÜ 762 Handhebel 5
6 Actuator dimensions - GEMÜ motorized Actuator version 1015 / C 62* K A Actuator version Voltages ISO 5211 SW square drive socket A C K V, 24V F04 / F V - 250V * Standard with supply voltage code O4 Actuator version Voltages 24V V - 250V
7 167 K Actuator dimensions - GEMÜ motorized Actuator version , ,5 All rights including copyright and industrial property rights are expressly reserved. 235 DN ISO 5211 without mounting bracket SW square drive socket 207,0 K 40, 50 F with mounting bracket 32 F F Functional module ISO 5211 Actuator version 4100 / 4200 SW square drive socket 00, 0E, 146 F07 + F10 17 / 22 A0, AE, AP, E2, E ,0 277,5 131,0 Subject to alteration 08/ Should there be any doubts or misunderstandings, the German version of this data sheet is the authoritative document! VALVES, MEASUREMENT AND CONTROL SYSTEMS GEMÜ Gebr.Müller Apparatebau GmbH & Co.KG Fritz-Müller-Str.6-8 D Ingelfingen-Criesbach Telefon +49(0)7940/123-0 Telefax +49(0)7940/ info@gemue.de
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