Control system platform Quantum High performance architecture

Transcription

1 Control system platform Quantum High performance architecture We do more with electricity

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3 Quantum High performance architecture Advanced Easy to use Flexible Proven Reliable Overview The Quantum Automation Series is the right solution for all of your control needs with a full range of high performance, compatible automation controller products. Because it provides a scaleable, modular architecture, a controller can be configured to meet the highest performance application requirements from a single rack system to a plant-wide architecture. For even greater flexibility and cost-effectiveness, Quantum is software and network compatible with the Compact and Momentum lines of controllers. Quantum is the one platform that meets all of your industrial control needs Quantum is easy to configure and maintain Quantum offers flexible choices of architectures and modules With thousands of installations around the world, Quantum is field proven for hundreds of application types Quantum is the reliable choice to handle even your most demanding application Quantum features high performance controllers, advanced IEC programming and open connectivity over a variety of networks Built and backed by the creator of the PLC Quantum continues the Modicon heritage, creator of the first PLC, controlling the world s processes for almost 30 years. Resources from around the corner to around the world assure 24 x 7 customer-dedicated support in every phase of design, installation, and ownership of a Quantum control system. Commitment to long-term support Quantum is proof of Schneider Automation s serious commitment to long-term support with easy integration of both Modicon 984/584 and Sy/Max controller systems. 3

4 140CPU CPU CPU43412A 1 140CPU53414A 2 Processor/ 186 / 186 / 486 DX / 5x86 / Clock Speed 20 MHz 20 MHz 80 MHz 133 MHz Memory Flash / SRAM 256K / 256K 256K / 512K 1M / 2M 1M / 4M Registers 9,999 9,999 57K 57K Discretes 8,192 8,192 65,535 65,535 Maximum IEC K 368K 896K 2.5M Program Memory Maximum 984 Ladder Logic 8K 16K 64K 64K 984 Ladder Logic solve time mS/K mS/K mS/K mS/K Modbus Plus Port Yes Yes Yes Yes Modbus Ports Option Modules Supported 1. Upgrade choice for 140CPU21304 controller 2. Upgrade choice for 140CPU42402 controller 4

5 Advanced Quantum Controllers There s a Quantum CPU for every application Range of Quantum Controllers Quantum offers four powerful, single slot CPUs that cover a wide range of applications, Controllers are commonly selected based upon application requirements for: I/O capacity Programming memory System performance Communications High performance Intel and AMD processors make Quantum controllers excellent for demanding discrete and process control applications. Every Quantum controller features industry standard Modbus and high performance Modbus Plus communications ports. Quantum controllers support additional option module interfaces to add additional Modbus, Modbus Plus, TCP/IP Ethernet, and various other networks. Standard features in every Quantum CPU Battery-backed SRAM to hold application programs and data upon controller power loss Memory Protect switch protects the application program from inadvertent changes while operating Non-volatile Flash memory supports the controller s Executive firmware, enabling you to perform field-upgrades by simply downloading a file over a Modbus or Modbus Plus port rather than changing a memory cartridge Text-based LED status indicators simplify troubleshooting by showing health activity of the CPU and its communications ports Powerful new 486 and 586 CPU features Math Coprocessor hardware support means higher performance and accuracy for process algorithms and math calculations Combined executive for both 984 Ladder Logic and IEC languages simplifies configuration IEC language performance is optimized with a 32 bit runtime and cache memory support IEC programming language support for high availability Hot Standby systems Keyswitch to locally start, stop and memory protect the CPU 5

6 Quantum lets you choose the best language for the job: IEC Sequential function chart Function block diagram Ladder Logic Structured text Instruction list 984 Ladder Logic 6

7 Quantum Flexible Control Language Choices IEC or 984 Ladder Logic Advanced IEC Languages, the productivity choice of control system design engineers Quantum is compliant with all 5 languages of the international IEC language standard. This combination of IEC languages creates a versatile programming environment which is incredibly productive. Quantum IEC programs are designed from the outset in a well documented, structured manner with the source code residing together with the programming PC for secure archiving. Quantum s 5 IEC languages are: Sequential Function Chart: provides overall structure and coordination for batch oriented process or machine control applications Function Block Diagram: particularly well suited for process control applications Ladder Diagram: excellent for discrete control and interlocking logic Structured Text: higher level language which is a terrific solution for complex algorithms and data manipulation Instruction List: low level language for optimized code performance Proven 984 Ladder Logic, the choice of plant personnel This time tested language has been optimized for discrete control applications. It is a high performance, low level language whose application source code resides in the controller. A full set of over 80 instructions are included with every Quantum CPU. The 984 instruction set ensures compatibility and easy integration paths for installed Modicon applications. In addition, several enhancements have been made to the instruction set, including: Immediate I/O and Interrupt servicing to enhance system performance Equation editor for easier math capabilities 7

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9 Quantum Flexible Programming Software Choices Concept or Modsoft Concept Modsoft IEC Languages Yes No Sequential function chart Function block diagram Structured text Instruction list Ladder logic 984 Ladder Logic Yes Yes Language Programming over Yes Yes TCP/IP Ethernet Modbus Plus Modbus Operating system Windows DOS Award winning Concept programming software Concept is an advanced Microsoft Windows based programming tool set which provides a single multi-language development environment for control system programming. Using familiar, standardized editors bundled in a single application, users can create and integrate Quantum control, communication and diagnostic logic. Concept provides the programmer with the ability to create standard libraries of Derived Function Blocks, or DFBs, which can be called again and again from within an application program. These DFBs can be written in Ladder Diagram, Function Block Diagram, Structured Text or Instruction List languages. If a particular algorithm or standard piece of control logic, like a motor starter circuit, needs to be changed the programmer makes the change once. Concept features include: Easy-to-use interfaces, re-usable programs, powerful search functions, industry leading free-form graphics editors, and on-line help that simplifies programming, documenting and maintaining your Quantum system. Powerful search functions that allow you to search for variables, discover errors, and identify unused variables. For the most demanding algorithms and applications, Concept supports the creation of Elementary Function Blocks, or EFBs in C language application program. Concept also supports 984 Ladder Logic and includes a program converter that makes it easy to import a Modsoft program. Concept s 984 Ladder Logic editor supports Modsoft compatible Quick Keys for easy insertion of ladder logic instructions. Modsoft provides a compatible path forward Modsoft is a Microsoft DOS based programming package that makes 984 Ladder Logic programming quick and easy. Modsoft features include: Off-line program development On-line program maintenance I/O module configuration with I/O Map Zoom I/O module specifications and wiring diagrams Function Block configuration with DX Zoom I/O module health and status monitoring Quick key support for easy insertion of ladder logic instructions Pop-down menu system remembers the last operation performed which minimizes keystrokes Tracking help consistently provides an explanation of the selected Menu bar option 9

10 Quantum I/O Characteristics Discrete input characteristics No. of points 16 grouped 16 isolated 24 grouped 32 grouped 96 grouped Input voltage/ 115 Vac 24/48/115/230 Vac 125 Vdc 24/48/115/230 Vac 24 Vdc current Vdc 24 Vdc 5/10-60 Vdc Discrete output characteristics No. of channels 8 isolated 12 grouped 16 isolated 16 grouped 32 grouped 32 verified 96 grouped grouped Output voltage Relay Vac/4A Vac/4A Vac/0.5A Vdc 24 Vdc / current NO/NC/ 5A Vdc/0.5A Relay NO / 2A Vac/ 4A 5 Vdc/0.5A Vdc/ 2A 24 Vdc/0.5A Analog input characteristics No. of points 8 Input signals 4-20 ma, 1-5V / 12 bit, 30V Ch-Ch 0-20 ma, +/-20 ma, 0-10V, +/-10V, 0-5V, +/-5V, 1-5V, 4-20 ma / 16 bit, 200V Ch-Ch Thermocouple Type: B,E,J,K,R,S,T,mV / 16 bit RTD (2,3,or 4 wire) PT, NI / 12 bit plus sign Analog output characteristics No. of channels 4 Output signals 4-20 ma / 12 bit, 500V Ch-Ch 0-10V, +/-10V, 0-5V, +/-5V / 12 bit, 500V Ch-Ch Combination I/O characteristics Inputs Outputs Discrete Vac Vac / 4A Vdc 8 24 Vdc / 0.5A Vdc Vdc / 4A, fast trip Analog ma, +/-20 ma, 0-10V, ma / 12 bit, 500V Ch-Ch +/-10V, 0-5V, +/-5V, 1-5V, 4-20 ma / 16 bit, 200V Ch-Ch Intrinsically Safe I/O Characteristics Discrete input characteristics No. of points Input voltage/ current 8 intrinsically safe grouped Supplied by module 2.1mA Discrete output characteristics No. of points Output voltage/current 8 intrinsically safe grouped Supplied by module 24VDC Analog input characteristics No. of points Input signals 8 intrinsically safe 4-20mA/ 12 bit 4-20mA, 0-20mA, 0-25mA/ 14 bit Thermocouple type: B,E,J,K,R,S,T, mv/ 16 bit RTD (2,3, or 4 wire) PT, NI / 12 bit plus sign Analog output characteristics No. of points Output signals 8 intrinsically safe 4-20mA/ 12 bit 4-20mA, 0-20mA, 0-25mA/ 14 bit 10

11 Flexible Quantum I/O Makes the most demanding jobs easy Wide selection The Quantum Automation Series supports a full range of high performance I/O modules designed to interface with a wide variety of field devices. Proven to meet internationally recognized standards Quantum modules are designed to meet international standards such as UL, CSA, CE and VDE. In addition, Quantum is approved by Factory Mutual for use in Class 1, Division 2 Groups A-D, equivalent to IEC standards Ex ia and EX ib Zone 2 Groups lla-c. Quantum is certified to meet the following European Community directives: 73/23/EEC LVD (Low Voltage Directive) and 89/336/ EEC EMC (Electromagnetic Compatability). Easy to troubleshoot and configure All Quantum I/O modules are addressed and mapped with Concept or Modsoft software, allowing any module to be installed in any slot regardless of module type. All configuration parameters for each I/O module are also included in the I/O Map configuration screen. This eliminates the need for manual setup switches or special ladder logic to configure and read modules. Once configured, software in the system can detect if a module is missing or broken and flag it within the controller. LED s on each module also aid in troubleshooting. Optional mechanical keying between the module and terminal strip ensures that field wiring and modules are correctly matched. Software configuration makes Quantum Analog I/O flexible It s easy to configure a Quantum Thermocouple card, or any other analog I/O module. Simply enter the module in the I/O Map, and zoom into its module parameter screen to select: Desired module temperature resolution, 1 or 1/10 of a degree Degrees C or F Onboard temperature compensation or external Thermocouple type by channel CableFast makes wiring fast and easy CableFast is an innovative, pre-engineered cable and terminal block solution that replaces independently wired marshalling blocks and I/O connectors with quick connections at all ends. 11

12 Special purpose module characteristics Substation Automation Latch/Interrupt High speed counters ASCII Motion 24 point 125 Vdc input 12 point Vdc, Output/0.5A 4 point Fast Trip 125 Vdc, Combination I/O/4A Sequence of event recorder module (ModConnect) GPS module (ModConnect) MMS Ethernet communications (ModConnect) VDC Channels 2 Channels with two 24 Vdc outputs each, up to 500kHz 5 Channels with eight 24 Vdc inputs and eight 24 Vdc outputs, up to 100kHz 2 RS-232 ports, up to 19.2 kbaud Single axis, encoder feedback Single axis, resolver and encoder feedback Multi-axis, SERCOS interface 12

13 Advanced Quantum I/O Special purpose modules enhance system performance Substation I/O modules for direct 125 Vdc control Quantum I/O modules are available for direct connection to critical 125 Vdc battery powered equipment such as circuit breakers, protective relays, transformersand capacitor banks. Built-in high transient noise immunity ensures reliable operation in harsh 125 Vdc environments. The 125 Vdc 30A high current output module eliminates expensive high current interposing relays used in breaker tripping and closure. The solid-state 125 Vdc low current output module ensures long life and trouble-free operation in higher frequency 125 Vdc switching environments without the use of expensive external snubbing circuitry. Over-current/ short circuit diagnostics and protection on all solid state 125 Vdc outputs reduce downtime by ensuring quick identification of circuit problems and fast repair. Latch/Interrupt module for time critical applications The Quantum Latch/ Interrupt module is a multi-purpose high speed input, latch, and interrupt module combined, which is configurable through programming software. Interrupt handling instructions are part of the 984 Ladder Logic instruction set. Quantum throughput performance for 2 interrupts is typically 1ms. High speed counters don t miss a pulse Quantum high speed counter modules have the ability to count pulses at speeds much faster than the Quantum controller can directly do by itself. These modules automatically report the current count to the Quantum controller every scan. Simple ASCII exchanges The Quantum ASCII module is a general purpose ASCII interface that provides the ability to communicate and exchange data with devices including printers, bar code readers and scanners, weigh scales, and meters. This module is designed for relatively simple point to point ASCII communications, with ASCII messages stored inside the module triggered by logic within the Quantum controller. Quantum integrated motion solutions Modicon motion products offer the flexibility only digital servos can provide. In addition, Modicon motion products are integrated with Modicon controllers, for fast and simple communication, setup, and operation. Because the Modicon line of motion control products includes controllers, drives, motors, and accessories, it eliminates the risk of incompatibility. 13

14 Quantum also supports Momentum I/O family on: Modbus Plus Interbus TCP/IP Ethernet ProfiBus DP 14

15 Flexible Quantum Architectures Backplanes, power supplies and Local I/O Quantum power supply characteristics 3A Standalone 8A Summable 8A Redundant 24 Vdc 1 24 Vdc 24 Vdc 125 Vdc 48/60 Vdc 48/60 Vdc 115/230 Vdc 1 115/230 Vac 125 Vdc 115/230 Vac 1. Also available integrated into a single module with the Quantum DIO drop adapter. TCP/IP Ethernet Modbus Plus Quantum has the architecture that meets your needs Whether your requirements are for improved space utilization, reduced installation costs, high performance, or connectivity to HMIs and host computers, Quantum has an I/O architecture that fits. Combining these different I/O architectures with Quantum s wide range of communication options, an optimal control system can be configured and installed to meet the most challenging control requirements. Quantum has the capacity to expand whenever you need it. Quantum I/O can be used in three major architectures to meet control system requirements: Local I/O Remote I/O Distributed I/O Quantum backplanes and power supplies fit where you need them Quantum backplanes use a common strategy so every slot in every backplane is electrically identical, with no slot dependencies. All addressing is done via software, making module replacement plug and play. Backplane models are available in 2, 3, 4, 6, 10, and 16 slot versions. For reduction of spare parts, the same back- planes are used in Local, Remote, and Distributed Quantum I/O racks. Providing power to the Quantum backplane and protection to the system from noise and swings in nominal voltages, Quantum power supplies ensure the system will operate in typical electrical plant environments. In the event of unforeseen electrical problems, they protect the system by initiating a safe and orderly shutdown. Quantum Local I/O, from simple single rack solutions to unlimited possibilities Need a few I/O points in a central location? Take a backplane, put in a power supply and CPU, add up to 14 I/O modules and you have a single rack controller with up to 2048 discrete Local I/O. Need high speed discrete performance that only interrupts can provide? Local I/O provides interrupt and immediate I/O services to increase machine productivity. Need to communicate to HMIs or host systems? Use the built-in Modbus and/or the Modbus port on the Quantum CPU. Need more Quantum I/O than you can fit into the Local rack? Expand to Distributed I/O from the controller s Modbus Port, or add a Remote I/O head end module. Need more communications capability? Local I/O also provides services for additional communications modules. 15

16 Modicon Modbus Plus Modbus Plus Local I/O Local I/O Remote I/O DIO Quantum Remote I/O Remote I/O Quantum Distributed I/O on Modbus Plus DIO Remote I/O Momentum I/O Local I/O Remote I/O Distributed I/O Maximum I/O words per drop 64 in / 64 out 64 in / 64 out 30 in / 32 out Maximum discretes per drop 1024 in/1024 out 1024 in/1024 out 288 in/ 288 out Maximum analogs per drop 56 in / 28 out 56 in / 28 out 24 in / 32 out Typical backplanes 6, 10 slots 10, 16 slots 2, 3, 4 slots 16

17 Flexible Quantum Architectures Remote and Distributed I/O Remote I/O Distributed I/O Media Coax Twisted pair Maximum distance 15,000 ft. 1,500 ft. without repeaters (572 m) (457 m) Speed 1.5MHz 1MHz Scan synched I/O servicing Yes No Hot Standby Support Yes No Momentum I/O support No Yes Modbus Plus compatible No Yes Max Drops per network Max I/O words per 1,984 in 500 in network 1,984 out 500 out Max discretes per 31,744 in 8,000 in network 31,744 out 8,000 out Max analogs per 1,984 in 500 in network 1,984 out 500 out Networks per controller 1 3 Field proven Quantum Remote I/O delivers high performance servicing of large I/O drops Quantum provides the Remote I/O (RIO) architecture solution for applications requiring large I/O count, remotely mounted I/O, large amounts of I/O performance, or connectivity to existing Modicon and Sy/Max I/O installations. Quantum Remote I/O is serviced synchronous to the scan of the CPU. This ensures fast deterministic control of the process from the CPU s application program, and makes the Quantum Hot Standby System s bumpless transfer possible, and provides the safest possible operating mode of any controller on the market. When combined with 984 Ladder Logic the Segment Scheduler complements the high performance of the network by providing parallel processing of I/O servicing and logic solving to provide the highest possible system throughput. Based on the S908 Remote I/O technology of the Modicon 984 Family, this network is compatible with existing installations of Modicon I/O including the 800, 500, 200 Series, and Square D Sy/Max I/O. Flexible Distributed I/O provides cost effective servicing of small I/O drops For applications that require small drops distributed over many locations, Quantum provides the Distributed I/O (DIO) architecture. Since each Quantum CPU comes standard with a Modbus Plus port, you don t have to purchase a separate I/O head end. Cost effective DIO drop adapters with integral power supplies save you even more money. Quantum combination discrete and analog I/O modules save additional space, cost and money, all without sacrificing performance Since Distributed I/O uses the same network technology as Modbus Plus, it can coexist on this flexible control network with programmers, MAGELiS HMI devices and Altivar 66 variable speed drives reducing the number of communication networks required for a system. Momentum I/O further reduces the installed cost of I/O by combining an I/O module, field wiring terminal and Modbus Plus interface into a module only two inches deep, allowing a custom fit right next to the control point. 17

18 * AEG Personal Computer Grafiti Modbus Plus Network #2 Bridge/Plus Bridge/Plus Modbus Plus Network #1 Magelis Bridge/Mux Modbus Plus Network #3 Altivar 66 VFD Compact Modbus PowerLogic Power Meter XMIT Modbus Master Combine the versatility of Modbus with the performance of Modbus Plus to create simple solutions to otherwise complex problems. 18

19 Industry Standard Modbus and Modbus Plus Proven networks take the risk out of communications Modbus Modbus Plus Technique Slaves polled Peer to peer, by a Master token rotation Speed 19.2K 1M typical Electrical RS-232, RS-485 Various others Distance without RS-232 1,500 ft. repeater 50 ft. (15m) (457m) Media Various Twisted pair, Fiber optics Max nodes/ network Max network 300 Reg/sec 20, Kb Reg/sec Programming Yes Yes Read/write data Yes Yes Global data No Yes Peer Cop No Yes Modbus and Modbus Plus are standard on every Quantum CPU Every Quantum CPU comes equipped with a Modbus Plus port and at least one Modbus port. The powerful combination of these two native communication networks provide low cost, high performance solutions for the majority of industrial applications. Need more ports? It s easy, just add a Modbus Plus/Modbus NOM network option module. Modbus is the de facto standard for easy, cost-effective networking Modbus is perfect for RTU, telemetry or point to point applications. On-line programming or data acquisition applications are cost effective and can be supported directly from the serial port of any computer. Combine the Quantum and Compact with the XMIT 984 Ladder Logic loadable instruction for powerful RTU architectures. Modbus Plus is the low cost, multipurpose control networking solution Modicon Modbus Plus combines high speed, peer-to-peer communication and easy installation to simplify applications and reduce installation costs. Typical applications include: Control networking and interlocking Data acquisition On-line remote programming Program upload/ download Connections to operator interfaces Modbus Plus features Token passing network ensures predictable and deterministic performance. Global database makes it easy to broadcast data to all network nodes. Peer Cop ensures secure point to point communications without programming. Standard diagnostic programs and diagnostic LEDs on all network nodes make troubleshooting your network easy. Bridges allow separate Modbus Plus networks to connect together, enabling virtually unlimited node count. Fiber optic repeaters and modules allow network distance up to 45,000 feet (13.7km) while twisted pair repeaters allow distances of up to 6,000 feet (1.8km). It s easy to bridge between Modbus and Modbus Plus Since Modbus Plus is based upon the Modbus protocol, bridging communications between these two networks is easy. Quantum CPUs and Modbus Plus NOM network option modules include a built-in bridge which redirects Modbus messages onto the Modbus Plus network for simple connectivity. Standalone Modbus to Modbus Plus Bridge/ Multiplexers are also available.

20 Reliability features Hot swapping of modules Configurable output failure states Read-only network access Redundant power supplies Dual network cabling Conformal coating Fiber optics

21 The solution to your reliability requirements How reliable does your system need to be? Reliability features standard in every Quantum system Reliability features that are easy to add as required Fiber Optic Repeater Fiber Optic Modbus Plus network in self healing ring Schneider Automation knows how critical the operation of your process is to your company s bottom line. Every Quantum controller is designed and tested with an attention to detail unequaled in the industry, but we don t stop there. Quantum offers a range of options to maximize the availability of your system to do its job, control your process. From the simple addition of a redundant power supply where you want a little more peace of mind to the incredible security of the Quantum Hot Standby System, Quantum has you covered. Quantum I/O modules may be Hot Swapped under power while not disturbing other operating elements of the control system. In the event of a communication failure, all discrete and analog I/O module outputs can be configured to one of three failure states: All Outputs Off, Hold Last Value, or Go To Predefined State. This flexibility ensures that the system will behave as intended even if communications are interrupted. Quantum data memory may be split into separate read/write and read only areas to eliminate the possibility of corrupting memory reserved for internal operations over a network connection. Both Concept and Modsoft support passwords to restrict programmer access to the appropriate level. Redundant Quantum power supplies keep your system up and running upon the loss of a single power supply module. Dual cabling options for both Remote I/O and Modbus Plus protects the system from single cable breaks or damaged connectors. Fiber optic repeaters are available for both Remote I/O and Modbus Plus to increase distances between nodes or to maximize network noise immunity. Fiber optic repeaters and the fiber optic Modbus Plus network option module can be connected into self-healing rings for reliable communications over great distances. Conformal coating may be specified on the majority of Quantum modules, extending the life and maintaining the integrity of the control system in harsh environments.

22 * * Personal Computer Personal Computer Network A Network B TCP/IP Ethernet Primary Controller Fiber Optic CHS Link Cable A Cable B Standby Controller Dual cable Remote I/O Network Remote I/O Remote I/O 22

23 Reliable Quantum Hot Standby The ultimate in high availability control Quantum Hot Standby, the ultimate high availability control system If your application requires fault tolerance and high availability, consider Quantum s redundant controller option. Simple to configure and easy to install, the hot standby system provides bumpless standby control in case of a component failure or power source interruption. Two identically configured Quantum systems communicate with each other via the hot standby option processor located in each Quantum system. One of the controllers in the configuration acts as the primary, while the other is in standby mode, ready to take ownership of the S908 Remote I/O link upon any failure of the primary system. The scans of the primary and standby controllers operate in a a synchronous manner allowing a controlled transfer for the highest possible control system integrity. Key benefits of the Quantum Hot Standby system Redundant processors that reduce system downtime in critical applications High speed backplane and fiber optic communications minimize scan impact, improve security, and provide fast response time Verification of user logic integrity ensures a secure and reliable process User program download feature allows easy system maintenance in the event of a controller failure Primary I/O state table transfers to the standby controller every scan providing up-to-date system status and higher system integrity Automatic address swapping of Modbus and Modbus Plus ports allows transparent host communications without the requirement of special drivers Concept IEC language programming, a new era in high availability control Excited by the prospect of combining Quantum Hot Standby with Concept IEC programming? Now you can. Use all 5 Concept IEC languages, including the process oriented Function Block Diagram Make on-line changes to the Primary controller while the process continues to run Requires use of the powerful new 486 and 586 controllers and Concept V2.1 Maximum operational flexibility with 984 Ladder Logic Can t afford a single minute of down-time? 984 Ladder Logic offers: The ability to upgrade controller executives without stopping the process Logic mismatch feature keeps the Standby on-line while making changes to the Primary Supported on all Quantum controllers 23

24 Modicon Modicon Modicon * Modicon Local or Area Computer Ethernet Hub 100BaseT Offices Ethernet Switch 10BaseFL Ethernet Switch Plant Floor 10BaseT TCP/IP Ethernet to Modbus Plus Bridge Modbus Plus AEG Momentum Compact Quantum brings the power of the internet to your plant floor.

25 Quantum TCP/IP Networking Connect your plant to the information age The Quantum NOE modules plug and play right into your existing Ethernet network Quantum NOE modules come pre-loaded with a TCP/IP stack and Modbus protocol application support in user upgradeable Flash memory. Since the NOE modules have their own processor there is negligible impact on the Quantum controller scan, the result is high speed deterministic control with truly open communications. Advanced networking that you already know how to use Ethernet is well supported world-wide, with a wide variety of third party products and services. TCP/IP is the de facto standard protocol over Ethernet and is the underlying protocol of the ongoing Internet technology revolution. The simplicity and flexibility of Modbus have made it the de facto industrial networking protocol with widespread third party support. Turn your plant Ethernet network into a Quantum enabled control Intranet! Now one network system: Performs Peer to Peer communications between controllers Programs your Quantum controller Enables standard PC servers to be used for simple, centralized program archiving Integrates communications between controllers and Host systems Let s you communicate to your controllers over your Plant s IntraNet, your corporate WAN, or even the Internet Allows the use of a standard PC Web browser to obtain system status and diagnostic information All this over a media that can be supported by either the Control or IT/MIS department, or both New Modbus Plus to TCP/IP Ethernet bridge Combine Modbus Plus and TCP/IP Ethernet together for deterministic control with unlimited accessibility. Now there s an easy way to connect the Quantum Hot Standby System to TCP/IP Ethernet. New TCP/IP Momentum I/O Now you can have real time I/O communications with performance comparable to proprietary fieldbuses, with the wide selection of support tools offered by TCP/IP. The Quantum NOE module services Momentum I/O modules, providing the ability to communicate with both factory floor devices and MES information on the same network.

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27 Quantum Open Communications Advanced connectivity Quantum is ready to connect when and how you need it to For open, standardsbased networking and fieldbus connectivity, the Quantum Automation Series system provides multiple solutions: InterBus LonWorks SERCOS MMS Ethernet Profibus DP Every Quantum networking option uses an open standard, and offers a vast array of choices, connectivity and flexibility that provide levels of plant integration unsurpassed in the industry. You can use combinations of these networks to provide simple, high performance communication architectures which meet the tightly integrated needs of computer and controller connectivity. InterBus The Quantum InterBus master module is designed to interface to Momentum I/O InterBus slaves as well as third party devices from over 300 industrial vendors. InterBus compatibility assures open, cost effective and wide range connectivity. LonWorks The Quantum LonWorks module provides smooth integration between applications which demand high speed and determinism, commonly found in process control where Quantum excels, and applications which are less time sensitive, such as building automation where LonWorks is an excellent choice. SERCOS The Quantum SERCOS module can tightly coordinate up to 16 axes of high performance servo motors over a SERCOS network. Tight integration to Quantum controllers provides the industry s first real-time system with synchronization between the sequential and motion logic systems of a multi-axis system. MMS Ethernet The Quantum MMS Ethernet module is a result of a joint development between Schneider Automation and its ModConnect Partner Cycle Software. The 10baseT and 10baseFL hardware modules are manufactured and supported by Schneider Automation. The modules are shipped without Cycle Software s LiveData Quantum server software stack, which must be purchased directly from Cycle Software who is responsible for all software support. 27

28 The Schneider Alliances Partners listed on the opposite page have developed Quantum modules which enhance the range of applications the Quantum control system can perform. For additional partners who support Modbus Plus and other technologies, go to the Schneider Alliances website, the Schneider Automation website, or contact your local sales office. 28

29 Quantum Schneider Alliances Partners Advanced, complementary solutions Seriplex Master Niobrara Research & Development Joplin, MO USA Tel: (417) This module allows a Quantum controller to interact with I/O points and devices via the Seriplex Sensor/Actuator bus. Seriplex is an efficient, inexpensive, deterministic bus interconnecting up to 255 I/O points or bit words, using a four wire cable. MMS Ethernet Stack Cycle Software Waltham, MA USA Tel: (617) Provides MMS Ethernet protocol stack for Quantum MMS Ethernet module. Also provides MMS based systems and services. Spread spectrum and wireless modems Data-Linc Group Redmond, WA USA Tel: (206) Wireless modems in a Quantum module form factor. GPS and Sequence of Events Recorder Modules Monaghan Engineering, Inc. Houston, TX USA Tel; (281) Manufactures GPS interface module for time and position information directly into Quantum controllers. Also manufactures time stamped SER 32 point 24 Vdc and 125 Vdc discrete input modules. Hydraulic Servo Control Module Delta Computer Systems Vancouver, WA USA Tel: (360) Two and four axis hydraulic servo modules used in injection molding, lumber, and press applications. Stepper Motor and Resolver Feedback Modules Integrated Industrial Technologies Pittsburgh, PA USA Tel: (412) Dual channel stepper motor and resolver feedback modules for motion control applications. DeviceNet Scanner Module AVG Automation Carol Stream, IL USA Tel: (630) This module scans DeviceNet devices on a DeviceNet network. The scanner module plugs into one slot on the Quantum PLC and collects and transfers data from up to 63 slaves to the PLC through the backplane, and vice versa. 29

30 Modicon Modicon Modicon Modicon Modicon Modicon Modicon Modicon Modicon Modicon Modicon Modicon Modicon Modicon Modicon 984/800 Square D Sy/Max Modbus Plus Sy/Max Ethernet Modbus Plus BM85Y Gateway 984 Controller NR&D MEB S908 Compatible Quantum Remote I/O 800 Series I/O Quantum Remote I/O Sy/Max Contoller Sy/Max I/Or 200 Series I/O Quantum I/O Quantum I/O 30

31 Quantum The best path forward for Modicon 984/800 and Square D Sy/Max systems The path to the future is ready when you need it Existing 984/800 and Sy/Max programmable controller systems represent considerable investment in: Application programs Communication networks I/O installation and wiring Quantum integration products are designed to enable a customer with an installed control system to protect their investment in hardware and software, and gradually upgrade their installation to the next generation of Quantum controllers, as defined by need and economic benefit. This allows customers to take advantage of advanced Quantum features, including: Structured programming with the Concept IEC 1131 languages Faster scan times and larger memory sizes of Quantum CPUs High availability of the Quantum Hot Standby System Flexible network choices like TCP/IP Ethernet, Modbus Plus, Modbus, Remote I/O, InterBus, LonWorks, SERCOS and MMS Ethernet A wide choice of complementary products from ModConnect Partners Simple 984/800 inte-gration was designed into Quantum from the start Rest assured that your existing 984/800 installations have a clean, simple path forward to the future with Quantum: Quantum runs 984 Ladder Logic, so program compatibility is a sure thing Quantum CPUs have built-in Modbus and Modbus Plus ports to plug right into your existing network installations Quantum Remote I/O is based on S908 Remote I/O and can support mixed networks of Quantum and 200, 500, and 800 Series I/O drops The future looks bright for Sy/Max users When you re ready to upgrade your Sy/Max system, Quantum is too. A Sy/Max Ladder translator takes existing SY/MAX application programs and converts them to 984 Ladder Logic which runs on the Quantum CPU. The Sy/Max Remote I/O Adapter Module connects Sy/Max I/O directly to the Quantum Remote I/O network. The Quantum Sy/Max Ethernet Module allows existing Sy/Max Ethernet installations to upgrade to Quantum, without having to re-program HMI applications. The BM85Y Modbus Plus to Sy/Max Gateway exchanges information between existing Sy/Max serial networks and Modbus Plus. The MEB Modbus Plus to Sy/Max NIM module is available from ModConnect partner NR&D. 31

32 AUTED198508EN Marketing Communications, North Andover Schneider Electric International Division World Trade Center Europole F Grenoble Cedex 9 Tel: 33+ (0) Fax: 33+ (0) European Division blvd. Franklin Roosevelt F Rueil-Malmaison Cedex Tel: 33+ (0) Fax: 33+ (0) North American Division Square D Company 1415 South Roselle Road Palatine, IL USA Tel: Fax: Marketing Headquarters 5, rue Nadar F Rueil-Malmaison Cedex Tel: 33+ (0) Fax: 33+ (0) June 2000