MELSEC High Reliability Solution

Transcription

1 MELSEC High Reliability Solution Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 (standards for environmental management s) and ISO9001 (standards for quality assurance management s) EC97J1113

2 Application example [1] Process automation 2 to 3 (Fine chemical production lines) Application example [2] Non-FA 4 to 5 (Terrestrial digital broadcasting) solution lineup 6 to 7 CPU 8 Multiplexed remote 10 CC-Link 11 power supply 12 Optical loop network module with external power supply function 13 Isolated analog modules 14 Engineering environment PX Developer MX Component Solution examples using redundant Water treatment Waste processing Semiconductor manufacturing Material handling Broadcasting and communications Theatre stage setting Specifications Performance specifications 24 General specifications 26 External dimensions 27 List of relevant products 28 Application examples Lineup Engineering environment Solution examples Specifications External dimensions Product list

3 Application Examples Diverse range of applications from PA (Process Automation) and FA (Factory Automation) to non-fa s such as services and amusement s. Application example [1] Process automation (Fine chemical production lines) PLC to PLC network Monitoring HMI Production Packing Automated warehouse Application examples Lineup Engineering environment Solution examples Specifications External dimensions Product list 2 3

4 Application Examples Application example [2] Non-FA (Terrestrial digital broadcasting) Stage setting (See page 24.) Monitoring HMI Printer Monitoring HMI Broadcasting station Relay station (See page 23.) Application examples Lineup Engineering environment Solution examples Specifications External dimensions Product list 4 5

5 solution lineup The redundant CPU, the network and the power supply are now available and they allow for various configuration according to customers' requirement. Configuration Applicable CPU CPU power supply module network module CC-Link Online module change Data tracking System switching time (reference) Engineering environment CPU Network Control CPU Monitoring HMI Remote station CPU Multiplexed remote CC-Link power supply (Note 5) Standby CPU Main base I/O module Power supply module in redundant power supply Monitoring HMI Remote station Monitoring HMI Switching hub Monitoring HMI Switching hub Note 1: Programs must be written to each CPU. (The CPU-to-CPU program transfer function is not provided.) Note 2: For the data tracking, a network module such as the interface module is required to transmit the tracking data, and a user program is needed for the tracking process. Note 3: This is needed for process control with QnPHCPU and/or QnPRHCPU. Note 4: In the case of tracking data of the internal device or standard RAM 48k points (words). See p.8. See p.10. See p.11. See p.12. CPU (QnPRH) (with program transfer function) Min. 21ms (Note 4) Remote station I/O module Analog module Temperature input module Pulse input module Power supply module in redundant power supply 700 to 800ms (Note 7) PX Developer (Note 3) Remote master Remote station QJ71LP21-25 QJ71E QJ71E Main/extension base side I/O module Analog module Temperature input module Pulse input module Power supply module in redundant power supply Remote sub-master QJ71LP21-25 QJ71E QJ71E Remote station Process CPU (QnPH) (Note 1) (Note 2) Remote station side I/O module Analog module Temperature input module Pulse input module Power supply module in redundant power supply 700 to 800ms (Note 7) PX Developer (Note 3) CC-Link Master station CC-Link Standby master station Process CPU (QnPH) High performance CPU (Qn/QnH) Basic CPU (Q00J/Q00/Q01) (Note 1) Main/extension base side Power supply module in redundant power supply (Note 2) 220 to 1500ms (Note 8) PX Developer (Note 3) Power supply for redundant power supply Note 5: The redundant power supply can be used in the redundant CPU, multiplexed remote and redundant CC-Link. Note 6: Except for Q00JCPU Note 7: The value is based on the case where 4 remote I/O stations are connected. It depends on the sequence scan time and the link scan time. Note 8: The value depends on the CC-Link baud rate, the link scan time and the sequence scan time. power supply main base unit and extension base unit can be used. power supply main base unit All Q series CPUs (Note 6) Remote I/O station power supply module PX Developer (Note 3) Application examples Lineup Engineering environment Solution examples Specifications External dimensions Product list 6 7

6 STOP L.CLR RESET RESET A2SHCPU STOP L.CLR RESET RESET STOP L.CLR RESET RESET STOP L.CLR RESET RESET A2SHCPU STOP L.CLR RESET RESET OR.ALM STOP L.CLR RESET RESET OR.ALM CPU (Monitoring HMI) MX Component (Engineering environment) PX Developer (Engineering environment) PX Developer (Engineering environment) PX Developer Switching hub (QC30TR) (Note 1) The redundant offers high reliability, while inheriting the excellent performance of the Q series. Existing s can be easily connected through the. The optimal redundant can be designed for a wide variety of applications while using the Q series high performance features. The redundant power supply main base unit is available. (Note 1) Another redundant is connected to the remote I/O station directly or via a serial communication module (QJ71C24N (-R2/R4)). (Note 2) Another non-redundant (Note 2) The CPU, network and power supply redundancy is provided for design, with the. An entire including the power supply module, CPU and base unit are designed with redundacy. Even if a failure occurs in the control, the standby takes over the control to continue the operation. (A hot standby is employed.) It is available to replace the failed whole. Since the remote I/O is connected via the, it can be installed in a location far from the main base. The remote I/O reduces risks with decentralized control. The Q series product such as I/O, intelligent and network modules can be used without any changes (except for some models). Since existing maintenances parts can be used, it cuts the maintenance cost. Another non-redundant A2USHCPU-S1 A2USHCPU-S1 A2USHCPU-S1 AnSHCPU A2USHCPU-S1 AJ65SBT-64AD (A/D conversion) Q2ASCPU Q2AS(H)CPU AnSHCPU AJ65SBT-62DA (D/A conversion) Q2ASCPU Q2AS(H)CPU AJ65BT-D62 (High-speed counter) AJ65BT-G4-S3 (RS422 GPP conversion module) AJ65BT-G4-S3 (RS422 GPP conversion module) Application examples Lineup Engineering environment Solution examples Specifications External dimensions Product list Note 1: I/O must be configured by the customer, whilst the remote I/O station is not designed for redundant I/O. Note 2: If the includes any of the A2USHCPU-S1, AnSHCPU and Q2AS(H)CPU, the MELSECNET/10 PLC to PLC network is required. 8 9

7 Multiplexed Remote System Affordable redundant using highly reliable and fast network A multiplexed remote master station and multiplexed remote sub-master station are installed in a remote I/O network and the multiplexed remote sub-master station can keep controlling the remote I/O network even if the PLC CPU of the multiplexed remote master station fails. In addition, the multiplexed remote master station can return to the network while the multiplexed remote sub-master station controls the remote I/O network, so that the multiplexed remote sub-master station can be saved from a possible failure. The redundant is made up to the QnPH CPUs and the. Due to the multiplexed remote function, the multiplexed remote sub-master station can continue to control successively even if the multiplexed remote master station fails due to a error such as power failure on the remote master station side. Monitoring HMI Monitoring HMI Remote master Remote sub-master QnPHCPU QnPHCPU Remote I/O station Remote I/O station Remote I/O station Transition of master function Multiplexed master station functioning as a master Multiplexed sub-master station functioning as a master Remote I/O station Remote I/O station Return Continuation of data link Multiplexed master station functioning as a sub-master Multiplexed sub-master station functioning as a master Remote I/O station Remote I/O station Continuation of data link 10

8 CC-Link redundant Minimum cost redundant using open field network The automatically switching function switches to the standby master station (backup master station) and it continues the data link when an error occurs in the PLC CPU or power supply on the master station. In addition, the master station can return to the network even while the standby master station controls the data link. It saves the standby master station from possible shutdown. The CC-Link network can configure a redundant with any CPU types of the master station and standby master station. Data server Master station Monitoring server Standby master station With the redundant master station function of CC-Link, the standby master station continues the data link if the master station fails. Further, when the standby master station operates the data link, the master station can return to the network as a standby master station. Master station functioning as a master Return Master station functioning as a standby master Standby master station functioning as a master Transition of master function Standby master station functioning as a master I/O station I/O station Continuation of data link I/O station I/O station Application examples Lineup Engineering environment Solution examples Specifications External dimensions Product list Continuation of data link 11

9 power supply The redundant power supply is now available so that the can be backed up in the case of a power failure. The redundant power supply is designed for all CPUs. When a power supply module fails, the other one supplies the power to the. The Power failure detection function and LED indication allows for confirming the failure and replacing the failed power supply module. This realizes secure and safe backup. The power supply module can be replaced online. (monitoring HMI) MX Component Switching hub (Engineering environment) PX Developer PLC to PLC network (Engineering environment) PX Developer power supply power supply power supply (Engineering environment) PX Developer power supply power supply power supply The redundant power supply enhances reliability. power supply Q64RP The input voltage is automatically switched between 100V and 200V AC. The rated input voltage is 100 to 120V or 200 to 240V. Q63RP The rated input voltage is DC24V. *Q64RP and Q63RP can be used together. 12

10 Optical loop network module with external power supply function QJ71LP21S-25 The external power supply function allows the PLC to continue the data link even in the case of power failure of the host PLC. Since modules connected between stations failed due to power failure are not cut off from the network, stable operation can be realized. Features External power supply prevents from being affected by power failure Even if power failure occurs at more than one station in a loop, stations located between the failed ones will continue the data link. The function prevents loopback in the so that the link scan time is stabilized. Power failure at 2 stations Without external power supply function With external power supply function External power supply 24V Control station (station No. 1) QJ71LP21-25 QJ71E QJ71E QJ71LP21-25 QJ71E QJ71E Control station (station No. 6) Control station (station No. 1) QD35ID1 QJ71LP21-25 QJ71E QD35ID1 QJ71LP21-25 QJ71E External power supply 24V Control station (station No. 6) Normal station (station No. 2) QJ71LP21-25 QJ71E QJ71E Loopback Loopback External power supply 24V Power failure QJ71LP21-25 QJ71E QJ71E Normal station (station No. 5) Normal station (station No. 2) QD35ID1 QJ71LP21-25 QJ71E Power failure QD35ID1 QJ71LP21-25 QJ71E External power supply 24V Normal station (station No. 5) Normal station (station No. 3) Power failure External power supply 24V QJ71LP21-25 QJ71E QJ71E QJ71LP21-25 QJ71E QJ71E Separated even though it is normal Power failure Normal station (station No. 4) Normal station (station No. 3) QD35ID1 QJ71LP21-25 QJ71E QD35ID1 QJ71LP21-25 QJ71E Not separated from network External power supply 24V Normal station (station No. 4) Separated from the network because it is located between two failed stations. Application examples Lineup Engineering environment Solution examples Specifications External dimensions Product list 13

11 Isolated analog modules The isolated analog modules meet requirements for process control and high precision control. Features High dielectric withstand voltage High accuracy and high resolution High dielectric withstand voltage Enhanced warning and fault detection functions Online module change Enhanced warning and fault detection functions No external isolating amplifier is necessary. Standard analog input module Isolated analog input module Isolated with a transformer The analog input signals are monitored and warnings and errors occurred in the are notified. Digital output value Warning occurred Upper/upper limit Warning occurred Warning output range zone Zone outside warning output range Upper/lower limit CH1 digital output value Warning canceled Warning canceled Noise source Noise source STOP Electric current, noise and other sources of electric disturbances are isolated. Lower/upper limit CH2 digital output value Lower/lower limit Warning occurred Warning canceled Time Standard analog input module Isolated analog input module Online module change Isolated with a transformer The failed analog module can be replaced without stopping operation. Running High accuracy and high resolution Temperature and other analog values are input to PLC with high accuracy and high resolution. Failure occurred Note) Resolution Accuracy Model Q64AD-GH Q62AD-DGH -10 to 10V to Others 0 to to Current Reference accuracy Within ±0.05% Temperature coefficient ±71.4ppm/ C Voltage Note) The resolution varies according to the input range setting. Q62DA-FG to to Within ±0.1% ±80ppm/ C Online module change Wire break detection function (Q62DA-FG) In the analog output range setting of 4 to 20mA or the user range setting in the current, the Q62DA-FG monitors the output values to detect a wire break. Operation restarted 14

12 Ver. 8.18U or later is a programming tool that improves work efficiency in all areas from design, debugging to maintenance for the programmable controller. To support redundant s, it has two features: the online downloading to both CPUs (in control and standby s) and the parameter settings for the redundant design. Easy program modification for both control and standby s allows program downloading to both the control and standby s at the same time without switching. This functionality realizes easy program modification. Writing programs and parameter files to CPU Online change while editing a program Control Write to PLC and online program change is performed to both s (control and standby) with a single operation. Writing to both s They look like a single PLC. Standby Simple parameter setting for the redundant settings such as the tracking setting for device status consistency of both control and standby s can be entered in table form with the same operations for existing s. Module fault confirmation The states of the CPUs, intelligent modules and redundant power supply are checked, and faulty modules can be identified. Continuous operation even at switching If switching occurs due to a stop error inside the CPU, the access target is automatically switched to the other via the tracking cable. This enables continuous operation so that the user need not pay attention to switching. Control Control Engineering environment 1 Standby Connected to control System switching Connected to control via tracking cable Standby Connected to control Standby Control Application examples Lineup Engineering environment Solution examples Specifications External dimensions Product list 15

13 Engineering environment 2 PX Developer Ver. 1.05F or later PX Developer is an engineering tool and loop control programs can be created easily by using FBD language (IEC compliant). Also, the control loops can be easily tuned and monitored from the standard monitor screen. PX Developer offers user-friendly functionality so that users can operate the redundant without being aware of the control/standby status. Programming tool Engineering without being aware of redundant design All tag information and programs are integrated and managed in a single project. Programs and parameters are downloaded to both s without being aware of the redundant. (Monitoring HMI) No tracking setting required Since the device tracking setting in PX Developer is automatically generated during compilation, no special settings are required for the tracking. No setting needed Written to both s QnPRHCPU Remote master QnPRHCPU Remote sub-master Remote I/O station Remote I/O station Remote I/O station Monitor tool Monitoring without being aware of redundant design By setting the control as the monitoring target, even if the control goes down and the standby takes over the control, the new control is automatically monitored. There is no need to make specific settings for switching. Monitoring redundant communication status Both s in the redundant are monitored. The control or standby status is identified for each of s on the monitoring screen and a communication error can be detected. (Monitoring HMI) No setting needed Monitoring both s QnPRHCPU QnPRHCPU Remote master Remote sub-master Remote I/O station Remote I/O station Remote I/O station 16

14 MX Component Ver. 3.05F or later MX Component is an ActiveX control library that supports all communications paths, from the personal computer to the PLC, and enables communications via simple processing. Using this allows easy creation of user applications without being aware of switching. MX Component Simple communication setup The communication setting for the redundant is identical with that for the standard except specifying the control. Select "Control " for the redundant. Using existing software Existing user applications created with MX Component can be used for the redundant by changing the communication settings only. MX Sheet compatible with redundant MX Sheet is the software that is used for monitoring, logging, etc. of the PLC data using Microsoft Excel without any extra program. MX Sheet runs on MX Component and therefore it is compatible with the redundant. System switching occurred Data are logged regardless of switching. Capability of action taken upon switching The user can recognize that the currently accessing CPU belongs to which of the s because MX Component constantly monitors the device provided for information of the redundant CPU. When switching occurs, diagnostics and troubleshooting are available using. Programming without being aware of redundant Application programs are without created being aware of the redundant. If switching occurs due to the current control failure, communication automatically continues with the new control switched from the standby. Thus, troublesome program modification such as change of the communication target is not necessary. Control Engineering environment 3 Communication error occurred or System switching or Standby MX Component automatically changes the communication target. Control Failure Standby Control Application examples Lineup Engineering environment Solution examples Specifications External dimensions Product list 17

15 Solution examples 1 Waste processing Water treatment Waste processing Semiconductor manufacturing Material handling Semiconductor manufacturing Material handling Broadcasting and communications Theatre stage setting Broadcasting and communications Theatre stage setting Water treatment Waste processing The redundant offers solutions for safe and stable water supply and sophisticated operation. Lineup First settling tank The redundant strongly supports waste processing solutions, flexibly responding to diversified and high-level needs. Second settling tank Park Chimney Dewatered cake Sludge treatment facility Metering feeder Induced draft fan Flue gas treatment tower Aeration tank Dust collector Settling tank Smoke preventive air preheater Combustion air preheater Incinerator Chlorine contact tank Advanced treatment facility Melting furnace Fuel tank Firing air blower Air preheating fan Slug Drain water Ash Feed water (Monitoring HMI) Switching hub Printer Engineering environment Solution examples Cyclone Discharge 2 Application examples Solution examples Water treatment PLC to PLC network Recycling sludge pump, second settling tank, sump pump Filtration, water recycling tower, pressurization pump, adjustment Temperature sensor, flow sensor, pressure sensor, inverter, control valve, etc. Product list 18 Blower, tank, chlorination Water tank, coarse filter, fine filter, water pump External dimensions Specifications (monitoring HMI) 19

16 Solution examples 1 Waste processing Water treatment Waste processing Semiconductor manufacturing Material handling Semiconductor manufacturing Material handling Broadcasting and communications Theatre stage setting Broadcasting and communications Theatre stage setting Water treatment Waste processing The redundant offers solutions for safe and stable water supply and sophisticated operation. Lineup First settling tank The redundant strongly supports waste processing solutions, flexibly responding to diversified and high-level needs. Second settling tank Park Chimney Dewatered cake Sludge treatment facility Metering feeder Induced draft fan Flue gas treatment tower Aeration tank Dust collector Settling tank Smoke preventive air preheater Combustion air preheater Incinerator Chlorine contact tank Advanced treatment facility Melting furnace Fuel tank Firing air blower Air preheating fan Slug Drain water Ash Feed water (Monitoring HMI) Switching hub Printer Engineering environment Solution examples Cyclone Discharge 2 Application examples Solution examples Water treatment PLC to PLC network Recycling sludge pump, second settling tank, sump pump Filtration, water recycling tower, pressurization pump, adjustment Temperature sensor, flow sensor, pressure sensor, inverter, control valve, etc. Product list 18 Blower, tank, chlorination Water tank, coarse filter, fine filter, water pump External dimensions Specifications (monitoring HMI) 19

17 Water treatment Semiconductor manufacturing Broadcasting and communications Waste processing Material handling Theatre stage setting Solution examples 3 Semiconductor manufacturing Purified water supply and wastewater treatment processes are important in semiconductor manufacturing. The with the redundant design can continue operation even if one of the programmable controllers (PLC) goes down. In a semiconductor manufacturing plant, the is designed using redundant PLC s to control water purifying and drainage equipment. This enables nonstop plant operation even in the case of a control PLC failure. Since all redundant s in a plant are connected through the and/or network, the whole plant operation can be monitored from the central monitoring room. Special gas supply Semiconductor manufacturing plant Ultrapure water Wastewater treatment Waste gas treatment (monitoring HMI) Ultrapure water Wastewater treatment equipment Gas supply, power supply, boiler, scrubber, etc. 20

18 Water treatment Semiconductor manufacturing Broadcasting and communications Waste processing Material handling Theatre stage setting Material handling The redundant prevents operation delay and data loss in material handling. The redundant offers continuous operation. (HMI for information management) Building 3 Automated warehouse Face picking crane Building 2 Building 1 Depalletizer Control in Building 1 Control in Building 2 Control in Building 3 A group control for each building. Alignment equipment Palletizer Solution examples Case dispenser Operating sorter 4 Application examples Lineup Engineering environment Solution examples Specifications External dimensions Product list 21

19 Solution examples 5 Water treatment Waste processing Semiconductor manufacturing Material handling Broadcasting and communications Theatre stage setting Broadcasting and communications Applying the redundant design to various base and relay stations in the broadcasting and communications improves reliability in the monitoring function. Also, it increases the quality of the broadcasting and communications that are closely linked with people s lives. Satellite digital broadcasting Terrestrial digital broadcasting Relay station Digital CATV Home Broadcasting station Study Broadcasting station (Main station) Broadcasting station (Local station) Access network BS CS Home network Living room Commercial transmission Broadcasting stations and networks Core network Terrestrial wave (Monitoring HMI) Relay station monitoring control 22

20 Water treatment Semiconductor manufacturing Broadcasting and communications Waste processing Material handling Theatre stage setting Theatre stage setting A redundant used for the theatre stage setting ensures smooth stage progress even in the case of a PLC failure. Sinking stage Side stage wagon (Monitoring HMI) Revolving stage Elevator stage Back stage wagon 1) Inverter control 2) Position control with encoder and high-speed counter Sinking stage Control Operation Solution examples 6 Application examples Lineup Engineering environment Solution examples Specifications External dimensions Product list 23

21 Performance specifications CPU module Control I/O control Programming Sequence control dedicated language language Process control language Number of I/O device points Note 2) Number of I/O points Note 3) Number of CPUs mounted Number of mountable modules Number of extension bases Number of remote I/O points Program capacity Device memory capacity Note 5) Number of I/O device points [X/Y] Number of I/O points [X/Y] Internal relay [M] Latch relay [L] Link relay [B] Timer [T] Retentive timer [ST] Counter [C] Data register [D] Link register [W] Annunciator [F] Edge relay [V] File register [R, ZR] Link special relay [SB] Link special register [SW] Step relay [S] Index register [Z] Pointer [P] Interrupt pointer [I] Special relay [SM] Special register [SD] Function input [FX] Function output [FY] Function register [FD] Local device Initial device value Instruction types Functions compatible with redundant Loop control specifications RAS Item Number of steps Number of programs Control cycle Number of control loops Main functions Online module change Output in case of error stop Communication port Modules that can be mounted on the main base unit Programming software CPU model Q12PRHCPU Q25PRHCPU Cyclic program scan Refresh mode Ladder, list, ST, SFC FBD for process control Note 1) 8192 points 4096 points 1 (Multi-CPU configuration is not available.) 11 on the main base unit (7 when the redundant power supply base unit is used) 0 (All non-redundant modules are mounted on the remote I/O station (Up to 64 modules can be mounted on one remote station).) 8192 points (Up to 2048 points per station) 124k steps k steps 252 Note 4) Device memory: 29k words File register (internal): 128k words (Expandable up to 1017k words by adding a memory card (2MB)) 8192 points 4096 points 8192 points 8192 points 8192 points 2048 points 0 point 1024 points points 8192 points 2048 points 2048 points points Note 6) 2048 points 2048 points 8192 points 16 points 4096 points 256 points 2048 points 2048 points 16 points 16 points 5 points Available Available Sequence, basic, application and process control instructions Process control instruction types: Control/Operation instructions, I/O control instructions, compensation operation instructions, arithmetic operation instructions, comparison operation instructions, auto tuning instructions configuration of the entire, including the CPU, the power supply and the base unit Hot standby for the control and standby s online module change, selection of backup and separate modes available Large-capacity data tracking Large-capacity device data transfer (100k words) from the control to the standby Network compatible with redundant Switchover in case of or module malfunction or network wire disconnection Engineering environment () Communication with programming tools The control or standby can be designated by direct CPU connection or connection via a network Online program change function PLC write, online program change, online multi-block change Memory copy function Copying memory data from the control to the standby Note 7) setting The tracking device and network pairing can be set with parameters. 10ms or more per control loop (Can be set for each loop.) No limit Note 8) 2-degree-of-freedom PID control, cascade control, auto tuning function, feed forward control The I/O, analog, temperature input, temperature control, and pulse input modules can be replaced (on a remote I/O station). Clear or output retention can be designated for each module., Network modules for the Q series can be mounted. (,, CC-Link and I/O modules) (a programming tool for sequence programming, debugging and maintenance) PX Developer (a tool for FBD programming for process control, debugging and maintenance) Note 1: PX Developer is required for programming by FBD. Note 2: Total number of the I/O points on the main base unit, which are directly controlled from the CPU module, and the I/O points controlled as remote I/O by the remote I/O network Note 3: The number of I/O points on the main base unit, which are directly controlled from the CPU module. Note 4: Up to 124 files can be executed. It is impossible to execute 125 or more files. Two SFC/MELSAP-Ls are available, one of which is a program execution control SFC. Note 5: Each number of device points in the data memory can be changed within 29k words, depending on the parameters. Note 6: It indicates the points in the case where the internal memory (standard RAM) is used. Memory is expandable by using a SRAM or Flash card. (Data cannot be written to the Flash card.) When a SRAM card is used, up to points are available. Note 7: Data on the standard RAM, standard ROM and program memory can be copied from the control to the standby. Data on the memory card are not copied. Note 8: There are restrictions on the number of control loops dependding on the combination of the device memory capacity (128k words/loop used) and the control cycle. 24

22 power supply module Item Mounting position Applicable base unit Input power supply Input frequency Input voltage distortion Max. input apparent power Max. input power Inrush current Rated output current DC5V Overcurrent protection DC5V Overvoltage protection DC5V Efficiency Allowable momentary power failure period Withstand voltage Insulation resistance Noise durability Operation indication Fuse Application Rated switching voltage and current Min. switching load Response time Life Surge suppressor Fuse Terminal screw size Applicable wire size Applicable solderless terminal Applicable tightening torque Weight Contact output section Note 1: The LED lights up in red momentarily just after the power is turned on or off; this does not indicate a fault of the redundant power supply. power supply main base unit Item Main base unit Q38RB Extension base unit Q68RB 8 Extendable Q series module 0.117A M4 screw hole or f4.5 hole (for M4 screws) Number of I/O modules mounted Extension possibilities Applicable module Internal current consumption (5V DC) Installation hole size Weight Accessories DIN rail mounting adaptor Q63RP +10 % DC24V -15 % (DC15.6 to 31.2V) W 150A 1ms or less 10ms or less (with 24V DC input) Between primary/5v DC 500V AC. Noise voltage 500Vp-p, noise pulse width 1µs, Noise created by the noise simulator of frequency 25 to 60Hz is applied. Q series power supply module slot Q3 RB, Q6 RB 8.5A 9.35A or more 5.5 to 6.5V 65% or more 10MΩ or more based on an insulation resistance tester Q64RP AC100 to 120V/AC200 to 240V (AC85V to 264V) 50/60Hz±5% 5% or less 160VA - 20A 8ms or less 20ms or less (AC100V or more) Between input/lg batch and output/fg batch 2,830V AC rms per 3 cycles (Altitude: 2,000m). Noise voltage 1500Vp-p, noise pulse width 1µs, Noise created by the noise simulator of frequency 25 to 60Hz is applied.. Noise voltage IEC ,2kV LED (Normal: Green LED ON, Error: Red LED ON) Built-in (not user replaceable) contact 24V DC, 0.5A 5V DC, 1mA OFF ON: 10ms or less ON OFF: 12ms or less Mechanical: 20,000,000 cycles or more Electrical:100,000 cycles or more at rated switching voltage and current None None M to 2mm 2 R , R2-3.5, RAV , RAV to 0.89N. cm 0.60kg 0.47kg Q38RB: 0.45kg Q68RB: 0.47kg Mounting screws M4 x 14 (5 pieces) (DIN rail mounting adaptor: Sold separately) Q6DIN1 +10 % -15 % Application examples Lineup Engineering environment Solution examples Specifications External dimensions Product list 25

23 General specifications General specifications mean the environmental specifications under which this product can be installed and operated. Unless otherwise specified, these specifications apply to all Q series products. Use a Q Series product in an environment that meets the general specifications. Item Operating ambient temperature Storage ambient temperature Operating ambient humidity Storage ambient humidity Vibration resistance Impact resistance Operating atmosphere Operating altitude Note 3) Installation location Overvoltage category Note 4) Pollution level Note 5) Specifications 0 to 55 C -25 to 75 C Note 1) 5 to 95%RH Note 2), no condensation. 5 to 95%RH Note 2), no condensation. Conforming to IEC Under intermittent vibration Frequency Acceleration 10 to 57Hz 57 to 150Hz 9.8m/s 2 Under continuous vibration Frequency Acceleration 10 to 57Hz 57 to 150Hz 4.9m/s 2 Comply with IEC (147m/s 2, 3 times in each of X-, Y- and Z-directions) No corrosive gas. 2000m or below Inside control panel II or below 2 or below Amplitude 0.075mm Amplitude 0.035mm Sweep count 10 times in each of X-, Y- and Z-directions (for 80 minutes) Note 1: The storage ambient temperature is -20 to 75 C if the includes the AnS series modules. Note 2: The operating ambient humidity and storage ambient humidity are 10 to 90%RH if the includes the AnS series modules. Note 3: Do not use or store the PLC under pressure higher than the atmospheric pressure of altitude 0m. Doing so can cause a malfunction. When using the PLC under pressure, please contact your sales representative. Note 4: This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises. Category II applies to equipment for which electrical power is supplied from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V. Note 5: This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used. Pollution level 2 is when only non-conductive pollution occurs. A temporary conductivity caused by condensing must be expected occasionally. 26

24 External dimensions CPU module [Q12PRHCPU, Q25PRHCPU] power supply base unit Main base unit [Q38RB] Extension base unit [Q68RB] Mounting screw (M4 x 14) [QC10TR(1m), QC30TR(3m)] ± ± Mounting screw (M4 x 14) Q25PRHCPU.. OUT 5V SG FG IN OUT A Unit :mm Q64RP BACKUP CONTROL SYSTEM A SYSTEM B TRACKING Unit :mm 5V SG CPU I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 FG 5V 5V SG SG I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 FG FG A power supply module [Q63RP, Q64RP] 170± ± ± ± B 98 B Unit :mm Application examples Lineup Engineering environment Solution examples Specifications External dimensions Product list 27

25 List of relevant products New products compatible with redundant s Product Model Description Q12PRHCPU Q25PRHCPU QC10TR QC30TR Q38RB Q68RB CPU module Base unit for redundant power supply Power supply module for redundant power supply Q63RP Q64RP Number of I/O points: 8192 (actual I/O points: 4096), program capacity: 124k steps Number of I/O points: 8192 (actual I/O points: 4096), program capacity: 252k steps 1m cable for tracking 3m cable for tracking Q series I/O mounting main base: Number of power supply slots: 2, CPU slots: 1, I/O slots: 8 Q series I/O mounting extension base: Number of power supply slots: 2, I/O slots: 8 24VDC input, 5VDC 8.5A output 100 to 120/200 to 240VAC input, 5VDC 8.5A output Products compatible with redundant s (The following upgraded products are required for redundant s.) Product Model Description Version QJ71LP21-25 SI, QSI, H-F, broadband H-F optical cable duplex loop PLC-to-PLC network (control station/normal station) / remote I/O network (remote master station) QJ71LP21S-25 SI, QSI, H-F, broadband H-F optical cable duplex loop PLC-to-PLC network (control station/normal station) / remote I/O network (remote master station) external supply power function GI-50/125 optical cable duplex loop PLC-to-PLC network (control station/normal station) / remote I/O network QJ71LP21G master module (remote master station) QJ71LP21GE GI-62.5/125 optical cable duplex loop PLC-to-PLC network (control station/normal station) / remote I/O network (remote master station) QJ71BR11 3C-2V/5C-2V coaxial cable simplex bus PLC-to-PLC network (control station/normal station) / remote I/O network (remote master station) QJ72LP25-25 SI, QSI, H-F, broadband H-F optical cable duplex loop Remote I/O network (remote I/O station) QJ72LP25G GI-50/125 optical cable duplex loop Remote I/O network (remote I/O station) Function version remote I/O module QJ72LP25GE GI-62.5/125 optical cable duplex loop Remote I/O network (remote I/O station) D or later QJ72BR15 3C-2V/5C-2V coaxial cable simplex bus Remote I/O network (remote I/O station) QJ71E BASE-T/100BASE-TX QJ71E71-B5 10BASE5 interface module QJ71E71-B2 10BASE2 Q80BD-J71LP21-25 I bus Japanese/English OS compatible SI/QSI optical cable duplex loop PLC-to-PLC network *1 (control station, normal station) Q80BD-J71LP21G I bus Japanese/English OS compatible GI-50/125 optical cable duplex loop PLC-to-PLC network *1 (control station, normal station) board I bus Japanese/English OS compatible GI-62.5/125 optical cable duplex loop PLC-to-PLC network *1 Q80BD-J71LP25GE for (control station, normal station) Q80BD-J71BR11 I bus Japanese/English OS compatible 3C-2V/5C-2V coaxial cable simplex bus PLC-to-PLC network *1 (control station, normal station) Q80BD-J71LP21S-25 I bus Japanese/English OS compatible SI/QSI optical cable duplex loop PLC-to-PLC network (control station, normal station) with external power supply input - QJ61BT11N Master station/local station combined use, CC-Link Ver. 2 compatible CC-Link master/ local module Software package A SW8D5C-GPPW-E SW1D5C-FBDQ-E SW3D5C-ACT-E Graphic operation terminal (a programming and maintenance tool for creating and debugging sequence programs) PX Developer (a programming and maintenance tool for creating and debugging FBD programs for process control) MX Component(ActiveX controler library) *1: The boards must be used in combination with the attached driver package SW0DNC-MNETH-B [90K] or later version. *2: The OS must be upgraded with software package "SW1D5C-GTD2" or "SW1D5C-GTWK2" of version [1.14Q] or later, "SW2D5C-GTD2" or "SW2D5C-GTWK2". There is no restriction on hardware version of. *3: OS must be installed with software package "SW2D5C-GTD2" or "SW2D5C-GTWK2". First 5 digits of serial No or later *2 *3 8.17U or later 1.05F or later 3.05F or later The modules other than the above are available without restriction. 28

26 Global service network SHANGHAI FA CENTER MITSUBISHI ELECTRIC AUTOMATION (SHANGHAI) LTD. 2F., Block5, Automation Instrumentation Plaza, 103 Cao Bao Road, Shanghai , China Tel: / Fax: The target area: China TIANJIN FA CENTER MITSUBISHI ELECTRIC AUTOMATION (SHANGHAI) LTD.,TIANJIN OFFICE B-2 801/802, Youyi Building, No.50 Youyi Road, Hexi District, Tianjin , China Tel: Fax: The target area: China TAIWAN FA CENTER SETSUYO ENTERPRISE CO., LTD. 6F No.105 Wu-Kung 3rd RD, Wu-Ku Hsiang Taipei Hsien, Taiwan Tel: Fax: The target area: Taiwan 307 Alexandra Road #05-01/02 Mitsubishi Electric Building, Singapore, Tel: Fax: The target area: Southeast Asia, India Application examples Lineup Engineering environment Solution examples Specifications External dimensions Product list 29

27 MELSEC High Reliability Solution Precautions for Choosing the Products This catalog explains the typical features and functions of the Q series PLCs and does not provide restrictions and other information on usage and module combinations. When choosing the products, always check the detailed specifications, restrictions, etc. of the products in the Q series data book. When using the products, always read the user s manuals of the products. Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi; machine damage or lost profits caused by faults in the Mitsubishi products; damage, secondary damage, accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to other duties. For safe use To use the products given in this catalog properly, always read the "manuals" before starting to use them. This product has been manufactured as a general-purpose part for general industries, and has not been designed or manufactured to be incorporated in a device or used in purposes related to human life. Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine or passenger movement vehicles, consult with Mitsubishi. This product has been manufactured under strict quality control. However, when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the. Country/Region Sales office Tel/Fax U.S.A Mitsubishi Electric Automation, lnc. Tel : Corporate Woods Parkway, Vernon Hills, IL 60061, USA Fax : Brazil MELCO-TEC Rep. Com.e Assessoria Tecnica Ltda. Tel : Rua Correia Dias, 184, Edificio Paraiso Trade Center-8 andar Fax : Paraiso,Sao Paulo SP Brazil Germany Mitsubishi Electric Europe B.V. German Branch Tel : Gothaer Strasse 8 D Ratingen, Germany Fax : U.K Mitsubishi Electric Europe B.V. UK Branch Tel : Travellers Lane, Hatfield, Hertfordshire., AL10 8XB, U.K. Fax : Italy Misubishi Electric Europe B.V. Italian Branch Tel : Centro Dir. Colleoni, Pal. Perseo-lngr.2 Fax : Via Paracelo 12, I Agrate Brianza (Milano), Italy Spain Mitsubishi Electric Europe B.V. Spanish Branch Tel : Carretera de Rubi 76-80, Fax : E Sant Cugat del Valles (Barcelona), Spain France Mitsubishi Electric Europe B.V. French Branch Tel : ,Boulevard des Bouvets, F Nanterre Cedex, France Fax : South Africa Circuit Breaker Industries Ltd. Tel : Private Bag 2016, 1600 Isando, South Africa Fax : Hong Kong Mitsubishi Electric Automation (Hong Kong) Ltd. Tel : /F.,Manulife Tower, 169 Electric Road, North Point, Hong Kong Fax : China Mitsubishi Electric Automaiton (Shanghai) Ltd. Tel : /3F Block5, Automation Instrumentatin Plaza,103 Cao Bao Road, Fax : Shanghai , China Taiwan Setsuyo Enterprise Co., Ltd. Tel : F., No.105 Wu-Kung 3rd.Rd, Wu-Ku Hsiang, Taipei Hsine, Taiwan Fax : Korea Mitsubishi Electric Automation Korea Co., Ltd. Tel : F , Deungchon-dong, Kangseo-ku, Fax : Seoul , Korea Singapore Mitsubishi Electric Asia Pte, Ltd. Tel : Alexandra Road #05-01/02, Fax : Mitsubishi Electric Bulding, Singapore Thailand F.A. Tech Co., Ltd. Tel : /28,29,30, S.V.City Building, Office Tower 2, Floor Fax : Rama III Road, Bangpongpang, Yannawa, Bangkok 10120, Thailand Indonesia P.T. Autoteknindo Sumber Makmur Tel : Muara Karang Selatan Block A/Utara No.1 Kav. No.11, Fax : Kawasan Industri/Pergudangan Jakarta-Utara P.O Box 5045 Jakarta 11050, Indonesia India Messung Systems Pvt.,Ltd. Tel : Electronic Sadan NO:III Unit No15, M.I.D.C Bhosari, Pune , India Fax : Australia Mitsubishi Electric Australia Pty.Ltd. Tel : Victoria Road, Rydalmere, N.S.W 2116, Australia Fax : ELECTRIC CORPORATION HEAD OFFICE: TOKYO BUILDING,2-7-3 MAOUCHI,CHIYODA-KU,TOKYO ,JAPAN NAGOYA WORKS: 1-14,YADA-MINAMI 5,HIGASHI-KU,NAGOYA,JAPAN When exported from Japan, this manual does not require application to the Ministry of International Trade and Industry for service transaction permission. L(NA)-08035E-B 0512(MEE) New publication,effective Dec Specifications subject to change without notice. Printed in Japan on recycled paper.