Ag Leader Technology. DirectCommand Installation Rogator 900/1100/1300 Sprayers

Transcription

1 DirectCommand Installation Ag Leader Technology Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity DirectCommand Kit Quick Reference Card Liquid CAN Y-Splice CAN Terminator CAN BUS Line 6 in Liquid Product Control Module CAN Bus Stub 8 in Section Switch Input Cable Flow Control Cable PWM Ground Boom Control Cable Rogator MY Switch Input Cable Rogator MY Module Mounting Bracket Rogator Electrical Box CAN/Radar Power Cable Hardware Kit Auxiliary Input Module Kit Can Bus Stub 1 ft Y-Splice Dust Plug 12-pin N 1 Auxiliary Input Module PN: Rev. C January 2014 Page 1 of 12

2 Ag Leader Technology DirectCommand Installation Important Notices You will save time and prevent wrong installation of components by closely following these step-by-step instructions. If you have questions, call Ag Leader Technology at x 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if standing behind equipment and looking forward. Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you or others. IMPORTANT will alert you to the potential for damage to the product or loss of data. NOTE will provide you with additional information to simplify a procedure or clarify a process. This DirectCommand kit fits the following Rogator MY 2012 Models: 900, 1100 and 1300 Self-Propelled Sprayers This kit requires a Cab Kit, PN: to already be installed on the machine Read all instructions first to familiarize yourself with the installation procedures. Keep parts list and installation instructions for use as a reference after completing installation. Section Contents Section Heading Page Common Components 3 Component and Cable Layout 4 Safety Notices 5 Installing the Control Modules 6 Installing the Electrical Box Cabling 7 Setting Up the Display 10 Initial Settings 12 Page 2 of 12 January 2014 PN: Rev. C

3 DirectCommand Installation Ag Leader Technology Common Components This section contains illustrations of components common to all DirectCommand installations. Their purpose is to ensure proper identification and installation in the sections that follow. Brown Seal Blue Seal CAN Bus connectors 1. Terminator PN: Plug PN: Not all applications 3. Y Splice PN: Auxiliary Input Module 2. Liquid Product Control Module PN: Rev. C January 2014 Page 3 of 12

4 Ag Leader Technology DirectCommand Installation Component and Cable Layout Page 4 of 12 January 2014 PN: Rev. C

5 DirectCommand Installation Ag Leader Technology Safety Notices CAUTION: Sprayer booms should be lowered to ground or on mechanical safety stops before starting work. Do not work under sprayer booms supported by hydraulic system only. Turn off sprayer and wait for all machine motion to stop before starting work. Set parking brake. CAUTION: Be sure to wear proper eye protection when using any power tools, such as when drilling any mounting holes. IMPORTANT: Check behind vehicle and implement panels for any hoses, wiring, controls, etc. that could be damaged when drilling any mounting holes. IMPORTANT: Disconnect the Display, DirectCommand components and flow meter from electrical system when welding on equipment or jump starting unit to prevent component damage due to power surges or excessive current. IMPORTANT: If using a non Ag Leader GPS receiver, make sure to install the Null Modem Cable PN: , included in the Display kit, to prevent damage to the Display or the GPS receiver. IMPORTANT: Use the Dielectric grease to coat the seals and terminals of each connector that will be exposed to weather or chemicals as you plug them in. NOTE: Be sure to follow the alignment keys on the plugs and the receptacles carefully. Do not use excessive force when mating connectors. PN: Rev. C January 2014 Page 5 of 12

6 Ag Leader Technology DirectCommand Installation Installing the Control Modules Parts required for procedure: From DirectCommand Kit: (1) Hardware Kit 6 PN: (1) Liquid Product Control Module PN: (1) Module Mounting Bracket PN: From Auxiliary Input Module Kit: (1) Auxiliary Input Module PN: (1) Deutsch Dust Plug PN: N Step-by-step instructions for installing the Control Modules 1. Install the Auxiliary Input Module PN: , on the module mounting bracket PN: with the hardware provided. Install the module so the LED is closest to the long straight edge, see figure below. 2. Install the Liquid Product Control Module, PN: , on the opposite side of the module mounting bracket with the LED closest to the long straight edge, see figure below. Modules installed on mounting plate 3. Install Deutsch Dust Plug PN: N, in the brown SWITCH B connection on the Auxiliary Input Module. Page 6 of 12 January 2014 PN: Rev. C

7 DirectCommand Installation Ag Leader Technology Installing the Electrical Box Cabling Parts required for procedure: From the DirectCommand Kit (1) CAN Y-Splice PN: (1) CAN Terminator PN: (1) CAN Bus Line 6 in. PN: (1) CAN Bus Stub 8 in. PN: (1) 9-Section Switch Input PN: (1) Flow Control Cable - PWM Ground PN: (1) Rogator Boom Control MY2012 PN: (1) Rogator Switch Input MY2012 PN: (1) Rogator E-box CAN/Radar/Power PN: From Auxiliary Input Module Kit: (1) CAN Bus Stub 1 ft. PN: (1) CAN Y-Splice PN: Step-by-step instructions for installing the Electrical Box Cabling 1. Remove the cover on the electrical box located on the right side of the main product tank. 2. If necessary, disconnect the cabling leading to the Single Product Node and Boom/Speed Node. 3. Remove the plate the two nodes in the previous step are installed on, as well as any unused plates in the electrical box. 4. Locate the 19 pin bulkhead connector on the back side of the electrical box labeled E-Box and disconnect the plug. 5. Remove the panel nut on the bulkhead receptacle, and push the receptacle through the hole and into the box. 6. Push the receptacle on the Rogator Electrical Box CAN/Radar/Power Cable P/N through the opening and reinstall the panel nut. 7. Connect the 19-pin bulkhead plug from the sprayer chassis harness to the new bulkhead receptacle. 8. Connect the 19-pin plug on the opposite end of the CAN/Radar cable to the receptacle of the electrical box harness. 9. Install the modules and mounting plate in one of the center spaces in the electrical box allowing room for cabling on both sides. PN: Rev. C January 2014 Page 7 of 12

8 Ag Leader Technology DirectCommand Installation 10. Connect the 6 pin plug on the CAN/Radar/Power cable to the RADAR Connection on the Auxiliary Input Module. 11. Connect the 2 pin plug on the CAN/Radar/Power cable to the high power lead on the Liquid Control Module. 12. Connect a Y-Splice, PN: to the 4 pin receptacle on the end of the CAN/Radar cable. 13. Connect the 4-pin ITT Cannon plug on the CAN Bus Stub, to the gray connector on the Y-Splice. 14. Connect the 4-pin plug on the opposite end of the CAN Bus Stub to the CAN connection on the Liquid Product Control Module. 15. Plug one of the ends of the CAN Bus Line, PN: into the black side of the Y-Splice. 16. Plug the single end of the second Y-Splice into the opposite end of the CAN Bus Line. 17. Connect the 4-pin ITT Cannon plug on the CAN Bus Stub, to the gray connector on the Y-Splice. 18. Connect the 4-pin plug on the opposite end of the CAN Bus Stub to the CAN connection on the Auxiliary Input Module. 19. Connect the CAN Bus Terminator, PN: , into the black side of the Y-Splice. 20. Locate and disconnect the green J3 connector plugged into the Marlin Module. Page 8 of 12 January 2014 PN: Rev. C

9 DirectCommand Installation Ag Leader Technology Arrow Pointing to J3 connector on Marlin Module 21. Tee the two green 12-pin connectors on the Rogator Switch cable, PN: in line with the Marlin Module and electrical box harness connections. 22. Plug the receptacle on the 9-section boom input cable, PN: to the mating plug on the Rogator Switch Cable. 23. Connect the opposite end of the 9-section boom input cable into the SWITCH A connection on the Auxiliary Input Module. 24. Locate and disconnect the brown 12-pin connections in the electrical box harness. NOTE: If an Accuboom system has been installed, the Accuboom tee must be removed from the 12-pin connections for the booms to be controlled by the Liquid Control Module. 25. Connect the brown 12-pin plug on the switch input cable to the 12- pin receptacle disconnected in the previous step. 26. Connect the brown 12-pin receptacle on the Boom Control Cable, PN: , to the mating plug disconnected in step Connect the opposite end of the Boom Control Cable to the BOOM connection on the Liquid Control Module. 28. Connect the 8-pin gray plug on the Flow Control Cable, PN: , into the CHANNEL 1 connection on the Liquid Control Module PN: Rev. C January 2014 Page 9 of 12

10 Ag Leader Technology DirectCommand Installation 29. Connect the 12-pin black plug on the Flow Control Cable to the AUXILIARY connection on the Liquid Control Module. 30. Connect the 12-pin black and gray receptacles on the opposite end of the Flow Control Cable to the plugs that were previously plugged into the Single Product Node. 31. Install the ring terminal on the Rogator Switch Input cable to the ground stud located on the front side of the electrical box. 32. If necessary secure any cables with zip ties and reinstall electrical box cover. Setting up the Display 1. IMPORTANT: The Rogator System ECU version must be updated to version 6.0 or higher to output a master signal to the Auxiliary Input Module. To find the version number do the following steps in the armrest console I. Use the scroll button on the armrest and locate About. II. With About highlighted, push in on the scroll button to select. III. Scroll to the Info button which is a large I inside a circle IV. Push in on the scroll button to select Info V. The system control software version will be shown in the info menu. 2. The pressure sensor calibration must be verified with the pressure sensors on the machine. Pressure sensors that are Agco PN: D1 requires a pressure sensor calibration of 26mV/psi. Pressure sensors that are Agco PN: D1 requires a pressure sensor calibration of 33mV/psi. NOTE: The machine comes with two pressure sensors, one for the flow control system, and one for the armrest console display, be sure to check the pressure sensor that is connected to the flow control system. Both sensors are located in front of the center boom section. The flow control pressure sensor is item #9 in the image below. Page 10 of 12 January 2014 PN: Rev. C

11 DirectCommand Installation Ag Leader Technology Flow Control Pressure Sensor 3. Refer to the Quick Reference Guide, PN: for setting up the Display. 4. Enter the default settings from the chart on the next page for initial sprayer set up. NOTE: If it becomes necessary to change one of these default settings make changes to one value at a time so that changes can be evaluated accurately. PN: Rev. C January 2014 Page 11 of 12

12 Ag Leader Technology DirectCommand Installation Setting Name Control Valve Configuration PWM Frequency Default Value PWM 12 Ground 122 Description Rate Control is achieved through speed changes of the solution pump. The PWM pump setting is programmed to control an electric solenoid valve used to adjust the hydraulic flow to the pump. This valve adjusts the application rate indirectly. This setting is the frequency that the PWM control valve is pulsed at. Gain* This setting determines how aggressively the control valve responds when making rate change adjustments. The higher the value, the more aggressive the system response is. NOTE: Leaving all other valve control settings at the default value and making a small adjustment to the Gain is usually all that is required to fine-tune the control system. PWM Standby 50 A user defined value that determines the percent duty cycle the system uses when booms are all off to hold the booms at pressure. This value must be higher than the zero flow offset Zero Flow Offset 30 This setting represents the maximum duty cycle that is sent to the control valve without producing any hydraulic flow from the PWM valve. Using too high of a Zero Flow Offset value can cause the product control system to not properly shut off. Allowable Error 2% Determines the percent error that is allowed prior to the product control system making any flow rate corrections. 2-3% is the normal Allowable Error Range Too low of a setting will cause the system to continually hunt for the target application rate. Too high of a setting will cause excessive application error Flow Meter Cal** See Note This is the pulses per gallon through the flow meter. Note: Raven flow meter calibration numbers are in pulses per 10 gallons of product flow. To calculate the appropriate values, divide the Raven calibration number by 10 before entering into the Ag Leader Display. *InSight Displays must have firmware upgraded to version 5.0 or above and the Liquid Product Control Module must be upgraded to firmware version or above for proper flow control operation using PWM Flow Control. Any Firmware version on all other Displays will work with Liquid Control Module firmware. ** Verify that the flow meter calibration number is correct by checking information tag on the flow meter. Page 12 of 12 January 2014 PN: Rev. C