excom FIELDBUS COMPONENTS F 395/02

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1 FIELDBUS COMPONENTS excom Your fieldbus connection F 9/0 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de /090

2 Intrinsically Safe Remote I/O System Intrinsically safe remote I/O system for use in zone and zone Redundant power supplies and gateways Intrinsically safe connection to PROFIBUS-DP with V functionality Online programming and configuration of all parameters Consistent HART parameterisation from the process control system to the field device Temperature range from C Exchange and extension of all components during operation Simple manual insertion and removal of modules without tools binary or analogue intrinsically safe channels via a single bus address Forcing and substitute value programming of analogue and binary I/O InterlinkBT A BANNER-TURCK Company for Bus Products InterlinkBT was founded by the companies TURCK und BANNER and combines the experience and know-how of these two pioneers in the field of industrial automation, resulting in one of the most complete and diversified lines of bus products. The range of products comprises stations, junctions and connection products for all common industrial fieldbus systems. InterlinkBT is the distributor for the American market. /090 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de

3 excom System Overview Device Features Type page Type of device Type of input Type of output Number of inputs/ outputs Short-circuit monitoring Wire-break monitoring Min./max. current [ma] Max. voltage [V] Parameterisation Galvanic isolation between channels Product range GDP, AIH0Ex AIHEx TI0Ex DO0Ex AO0Ex MT/9/ PSDEx 0 0 Gateway I/O module NAMUR I module analogue ) I module analogue ) I module analogue O module O module module rack supply unit binary binary analogue I/O I I I O O / 0()/0 0()/0 / 0()/0 / ) source mode (active) ) sink mode (passive) Page Gateways Input/output modules 0 Input modules Output modules 0 Module racks Power supply units Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de /090

4 Intrinsically Safe Remote I/O System System Overview excom is a remote I/O system for use in potentially explosion hazardous locations. It provides bus-compatible, decentralised input and output modules in protection degree IP0 for connection of binary and analogue intrinsically safe field devices. The explosion protection type of the systems allows use in zones and. The fieldbus circuits are approved for use in zone 0. The system consists of power supplies, gateways, I/O modules and a module rack to accommodate all components. The backplane is integrated into the module rack. The backplane serves to distribute energy, to transmit data and to connect field devices. The power supply units ensure reliable supply of the entire system. A single power supply is sufficient for correct system operation. In order to enhance system availability, it is possible to connect a second supply unit (redundancy) when using the module rack type MT. The gateways fulfil both master and slave functions: as a master they control the internal data bus and as a slave they communicate with the higher level fieldbus. The gateways control the entire data communication between an I/O module and the process control system (PLC). Redundancy of gateways is also possible when using the module rack MT, thus increasing availablity and fail-safety of the system. The I/O modules are the interface to the periphery. The inputs and outputs serve to connect field devices in protection type EEx ia IIC. Up to I/O modules may be operated in conjunction with a single module rack. The backplane provides the intrinsically safe supply of the I/O modules - an additional power supply is not needed. Connection of modules is easily accomplished: gateways, power supplies and I/O modules are simply plugged into the rack. After establishing the internal connections, the field components are connected. Modules can be plugged into and removed from the rack during operation (hot swapping). Defect devices can be exchanged during operation. The system automatically checks whether the new module accords to the defined slot assignment. The system supports substitute value programming. The internal cycle time of a fully assembled system is below ms for binary processing and below 0 ms for analogue signals. The response time also depends on the type of PLC and fieldbus used in the application. The system supports connection of HART - compatible field devices. Consisten HART communication up to the PLC is possible via the PROFIBUS-DPV. System Configuration redundant power supply bus address setting via coded rotary switches open I/O modules in various designs integrated rails for module mounting, coding module rack with backplane LEDs for status/ I/O status indications two redundant gateways possible connection of external power supply connection of higherlevel field bus connection of EEx i field devices module front cap with mechanical coding /090 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de

5 Required components for system assembly In order to assemble a system, it is required to use at least the following components: x MT or MT9 module rack without redundancy function or MT module rack with redundancy function x PSDEx VDC power supply unit x GDP, PROFIBUS-DP gateway. MBaud Binary or analogue input and output modules (depending on the kind of application) from our selection of excom devices: DO0Ex AIH0Ex AIHEx TI0Ex AO0Ex binary input/output module for connection of NAMUR sensors and low voltage actuators binary output module for connection of EEx i magnetic valves < 0. W analogue input module for connection of -wire transmitters with HART functionality analogue input module for connection of -wire transmitters with HART functionality analogue input module for connection of temperature detectors analogue output module for connection of analogue actuators PLC/SPC connection excom may be connected to all systems with PROFIBUS-DP interface (master functionality). In order to obtain access to the full fuction range it is required to use a master with PROFIBUS-DPV functionality. Connections Bus: Depending on the kind of module rack, there are either one or two 9-pole D-SUB connectors (redundancy) for bus connection. It is permitted to use copper cables conform to PROFIBUS-DP or fibre optics (with matching transducers). Due to the the RS Ex-i layer, it is required to use a DP-Ex-i coupler for mounting. Power supply: The module rack contains EEx e terminals for connection of the power supply. Modules: The modules are connected via two connectors ( poles/ poles) with the backplane. Inputs/outputs: The module rack contains four -pole connectors for connection of field devices. It is possible to use various connection methods, e.g. screw terminals. Attention: It is indispensable to observe and follow the respective regulations of the various protection classes. The components may only be used in combination with the excom system Diagnosis The gateway provides extended PROFIBUS-DP diagnostics, i.e. the user is provided with the full range of diagnosis data including channel-specific error indications. Additionally, each module is equipped with LEDs for error indications directly in the field. Moreover, all I/O modules feature LEDs for input/output diagnosis and status indications. All LED indications accord to NAMUR NE or DIN EN 00, i.e. green = operational readiness (power on/module function) red = error yellow = switching status of binary inputs/outputs Further details are contained in the operation manual. Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de /090

6 Intrinsically Safe Remote I/O System Addressing The modules are addressed in accordance to the slot they are inserted in. Thus it is not necessary to carry out address settings on the modules. A module inserted into slot 0 has the internal address 0, a module in slot is assigned to address,... a module in slot has address. Setting of the PROFIBUS-DP address is carried out via three coded rotary switches. The maximum address of a rack is therefore address. According to PROFIBUS-DP, the system is configured as a modular slave and therefore only the actually present I/O modules are assigned to addresses of the programmable logic control or the process control system. Transmission Rates/Cycle Times The PROFIBUS-DP master determines the system-specific transmission rate. Admissible baud rates range from 9. to 00 kbaud. The internal cycle time for processing of binary signals is below ms and for analogue signals below 0 ms. The cylce time of the higher-level bus and the process control system must be added to the response time of the entire system. The general formula ist: T R = x (T I T B T PLS ) T R = response time; T I = internal cycle time Ex link; T B = cycle time of higher level bus; T PLS = cycle time of the process control system. Software/System Files Incl. in delivery Device data base file (GSD-File) Download from: German Headquarters Support excom utilities PROFIBUS-DP (structure) Up to stations with user data can be operated within a PROFIBUS network. However, the specific transmission characteristics limit the number of stations to. If more than stations are to be operated within the network, it must be divided into several segments by installing repeaters and/or segment couplers. The specific task of a repeater is to segment the network but by connecting several repeaters in series it is also possible to extend the network. The maximum number of series-connected repeaters depends on the manufacturer s specifications. When using segment coupler DP-Ex-i, the physical bus characterisics are limited to intrinsically safe electrical values. The maximum number of stations in an RS-Ex-i segment is. The network expansion accords to that of a nonsafe network. Based on the fact that excom may be operated in zone and that it is required to disconnect the gateway during operation from the bus, the RS-Ex-i layer is used here. Due to the special characteristics of the RS-Ex-i layer, it is required to operate excom with these segment couplers only. Segment couplers and repeaters require a physical address on the bus because of their emitter/receiver circuitry and must therefore be counted to the number of stations within the segment. Baud rate Bus segment (Length of bus line) 9, kbps 00 m (9 ft) 9, kbps 00 m (9 ft) 9, kbps 00 m (9 ft), kbps 000 m ( ft) 00 kbps 00 m ( ft), Mbps 00 m ( ft) Abb. Maximum line lengths and various transmission speeds accord. to EN00- when using type A cables. /090 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de

7 Model system structure Master RS Slave Repeater DP-Exi coupler excom excom RSEx-i DP-Exi coupler RSEx-i excom Repeater RS excom RS excom Repeater excom RS excom DP-connector DP connector with integrated terminating resistor Installation Guidelines excom is a remote I/O system for installation in explosion hazardous areas, zone. The connection to the SPC or PLC is carried out via PROFIBUS-DP. When using copper cables it is required to use an approved segment coupler. The use of fibre-optics (together with a corresponding transformer) is also permitted. If redundancy is needed, it is possible to install two gateways (module rack MT only). These may be exchanged during operation. The external power supply is connected via EEx e terminals (increased safety) located on the module rack and fed to the VDC power supply modules. Please observe the standard safety regulations for the terminal connections. It is permitted to exchange the power supply modules in zone during operation. If redundancy is required, it is possible to install two power supply units, provided module rack MT is used. The field components, i.e. sensors and actuators located in the explosion hazardous area, are connected via terminals on the module rack. The modules feature protection type "intrinsic safety" and provide secure galvanic isolation. Thus the modules, sensors and actuators may be exchanged during operation (hot-swapping). If the system is to be installed in zone, it is required to use suitable field enclosures. Mounting in field housings in accordance to the requirements of EN 00 and the respective operation manuals is the responsibility of the customer. Alternatively, it is possible to order factory-assembled systems in an appropriate field housing to ensure that protection type IP is fulfilled. All modules, the gateway to the higher level fieldbus and the power supply feature separate approvals. They may only be used in conjunction with the module rack. Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de /090

8 DO0Ex DO0Ex DO0Ex DO0Ex PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X DO0Ex DO0Ex DO0Ex DO0Ex PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X PTB 00 ATEX 0000 X DO0Ex DO0Ex Intrinsically Safe Remote I/O System The GDP, serves to connect the excom system to PROFIBUS-DP networks. Connections to the PROFIBUS-DP can be established via fibre optics (additional module) or copper cables. When using copper cables it is required to use a segment coupler (DP-Ex-i coupler) on the PROFIBUS-DP side to ensure explosion protection. The gateway may be configured for a maximum transmission rate of 00 kbaud. The bus is connected via a standard miniature D-SUB connector on the module rack. A device date base file (DDBF) for system configuration is available. This file contains all configuration files and parameter sets needed by the system. When connected to certain host systems, it is possible to alter the system configuration during operation. The gateway provides the entire range of PROFIBUS diagnostic functions including channel-related diagnosis. Additional manufacturer-specific error codes are generated, e.g. HART communication errors, power supply errors, configuration errors as well as information on simulators, internal communication and redundancy status. Redundancy: The use of two gateways and two bus lines ensures error-free and continuous communication in case of the failure of one of the gateways or bus lines. If one of the components fails, the other immediately takes over (module rack MT only). Recommended connection components: PROFIBUS-DP cable ident-no. 9 Connector ident-no. 909 GDP, Intrinsically safe gateway for PROFIBUS-DPV Redundant configuration possible Up to I/O modules per gateway Cycle times: < ms (binary) < 0 ms (analogue) LED indications for operational readiness CAN PROFIBUS-DP communication redundancy stand-by configuration errors PLC segment coupler Ex separation Connections PROFIBUS-DP via D-SUB connectors on module rack /090 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de

9 Gateway GDP, PROFIBUS-DP interface Type GDP, Ident-no. 0 0 Power supply Internal power consumption Connections PROFIBUS-DP Supply from central power supply via module rack < W 9-pole D-SUB connector on module rack via connectors on module rack Ex Approval PTB 00 ATEX Marking II G SYST EEx ib IIC T RS field bus connection (terminal pair) Protection type EEx ib IIC/IIB Maximum values No-load voltage U 0. V Short-circuit current I 0 ma Max. power P 0 mw Typical curve linear U i. V External RS field bus system: Protection type SYST EEx ib IIC/IIB Maximum values per terminal pair: U i. V Accumulated max. value of terminal pairs: I i. A Cables: cable type A or B to EN 009 L'/R':. µh/ω (loop resistance) C': 0 nf/km Litz wire diameter 0. mm lumped inductances and capacitances within the fieldbus system are not admissible LED indications Power on CAN PROFIBUS-DP communication Redundancy stand-by Configuration error x green/red (dual colour LED) x yellow x yellow x yellow x red General data Galvanic isolation to PROFIBUS-DP acc. to EN 000 (U m = 0 V) Degree of protection IP0 Operating temperature C Dewing for a short period only during system set-up Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de 9 /090

10 Intrinsically Safe Remote I/O System The is designed for connection of NAMUR sensors (DIN EN 09--) and actuators. If mechanical contacts are connected when wire-break and short-circuit monitoring is activated, it is required to integrate a resistor circuitry (WM, ident-no. 090). The module features protection type EEx ib II C and can thus be used in combination with excom in explosion hazardous locations, zone. The inputs/outputs feature protection type EEx ia IIC. When connecting field devices, please observe that all inputs/output feature a common potential. The input and output performance is programmed via the PROFIBUS master. Possible parameters are: switching performance, input delay, substitute values, wire-break and short-circuit monitoring. User-defined input/output configuration of the connection points is also possible. The following arrangements are permitted: inputs/0 outputs, inputs / outputs..., 0 inputs/ outputs (see device data base file, mode ). Therefore the system can be adjusted optimally to specific application needs. terminal configuration connection possibilities (selectable) BN Input/output module for NAMUR sensors and actuators Protection type of field circuits: EEx ia IIC For connection of up to proximity switches according to NAMUR or mechanical contacts For connection of up to low power consumers (low-power valves) Short-circuit and wire-break detection Galvanic isolation between input and output block, bus and power supply All inputs/outputs on one common potential, i.e. no galvanic isolation between channels Configurable input or output function for groups of two channels channel channel channel channel channel BU BN BU BN BU BN WM Connections Inputs and outputs via connections on module rack channel BU channel channel 0 /090 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de

11 Input/output module inputs/outputs for NAMUR sensors/actuators Type Ident-no. 0 0 Power supply Internal power consumption from central power supply via module rack < W Inputs sensors acc. to NAMUR (DIN EN 09--) No-load voltage VDC Short-circuit current approx. ma per input Switch-on/off threshold. ma/. ma Switching frequency < 00 Hz Short-circuit R a < Ω Wire-break < 0. ma Outputs No-load voltage Nominal current Internal resistance Switching frequency Short-circuit Wire-break actuators VDC approx. ma per output 0 Ω < 00 Hz R a < Ω < 0. ma Ex Approval PTB 00 ATEX Marking II () G EEx ib [ia] IIC T Max. Ex values (fieldbus circuits) EEx ia IIC/IIB No-load voltage U 0 9. V Short-circuit current I 0 ma Max. power P 0 0 mw Typical curve linear Max. internal capacitances L i negligible Max. internal capacitances C i negligible Max. external capacitances L 0 L 0 (mh) C 0 (µf) Max. external capacitances C 0 IIC IIB Parameterisation/configuration Bounce time Inputs/outputs Wire-break monitoring Short-circuit monitoring Function mode Substitute value programming LED indications Power on/module function Input/output status ms, for groups of two channels for groups of two channels for groups of two channels for groups of two channels inputs separately programmable for groups of two channels for groups of two channels x green/red (dual colour LED) x yellow/red (dual colour LED) General data Galvanic isolation to bus and to supply Degree of protection IP0 Operating temperature C Dewing for a short period during system set-up only Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de /090

12 Intrinsically Safe Remote I/O System The AIH0Ex is designed to connect up to four -wire transducers (active input = source mode/transducer passive). The module features protection type EEx ib IIC and can thus be used in combination with excom in explosion hazardous locations, zone. The inputs feature protection type EEx ia IIC. There is no galvanic isolation between the inputs. When connecting field devices, please observe that all inputs feature a common potential. The resolution is bits, i.e. the analogue value of 0... ma is digitized as a figure between 0 and. To simplify data reproduction, the digitized value is then spread between a range of 0...,000 and transferred to the host system. HART -compatible sensors may be connected to the modules; communication takes place via the integrated HART controller. Up to HART variables (a maximum of four ) can be read via the cyclic user data transfer of the PROFIBUS-DP. The bidirectional data transfer between the host system and the HART transmitter is enabled by PROFIBUS-DPV services. Parameters such as wire-break and short-circuit monitoring, measuring range and HART communication parameters can be set separately for each channel. They can be set via the PROFIBUS-DP master only. AIH0Ex Intrinsically safe analogue input module for connection of transducers Protection type of field circuits: EEx ia IIC For connection of up to four -wire transducers Wire-break and short-circuit monitoring Galvanic isolation between input block, bus and power supply Inputs connected to a common potential, i.e. no galvanic isolation between channels Transmission of HART data terminal configuration channel channel connection I I?? Connections Inputs via connections on module rack channel I? channel I? /090 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de

13 Input module AIH0Ex analogue inputs (HART ) Type AIH0Ex Ident-no. 0 0 Power supply Internal power consumption from central power supply via module rack < W Inputs analogue sensors Input voltage >.0 VDC at ma (at transducer) Input current 0/...0 ma per input HART impedance 0 Ω Overrange > ma Short-circuit < V (in live zero mode only) Underrange... ma Wire-break < ma (in live zero mode only) Resolution bit Linearity tolerance < 0. % (of final value) Temperature drift < 0 ppm/k Rise/release time < 0 ms ( %) Ex Approval PTB 00 ATEX 09 X Marking II () G EEx [ia] ib IIC T Max. Ex values (field circuits) EEx ia IIC/IIB No-load voltage U 0. V Short-circuit current I 0 9 ma Max. power P 0 0 mw Typical curve trapezoidal U 0. V R 9 Ω Max. internal capacitances C i. nf Max. internal inductances L i 0. mh EEx ia EEx ib Max. external inductances L 0 IIC IIB Max. external capacitances C 0 L 0. mh. mh C 0 00 nf 00 nf Parameterisation/Configuration Wire-break monitoring Short-circuit monitoring Substitute value programming Live zero/dead zero Software filter HART status polling Mapping of virtual HART variables 0/0 Hz suppression > 0 db LED indications Power on/module function Input status x green/red (dual colour LED) x red General data Galvanic isolation to bus and to supply Degree of protection IP0 Operating temperature C Dewing for a short period only during system set-up Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de /090

14 Intrinsically Safe Remote I/O System The AIHEx is designed to connect up to four -wire transducers (passive input = sink mode/transducer active). The module features protection type EEx ib IIC and can thus be used in combination with excom in explosion hazardous locations, zone. The inputs feature protection type EEx ia IIC. There is no galvanic isolation between the inputs. When connecting field devices, please observe that all inputs feature a common potential. The resolution is bits, i.e. the analogue value of 0... ma is digitized as a figure between 0 and. To simplify data reproduction, the digitized value is then spread between a range of 0...,000 and transferred to the host system. HART -compatible sensors may be connected to the modules; communication takes place via the integrated HART controller. Up to HART variables (a maximum of four ) can be read via the cyclic user data transfer of the PROFIBUS-DP. The bidirectional data transfer between the host system and the HART transmitter is enabled by PROFIBUS-DPV services. Parameters such as wire-break and short-circuit monitoring, measuring range and HART communication parameters can be set separately for each channel. They can be set via the PROFIBUS-DP master only. AIHEx terminal configuration connection Intrinsically safe analogue input module for connection of transducers Protection type of field circuits: EEx ia IIC For connection of up to four -wire transducers Wire-break and short-circuit monitoring Galvanic isolation between input block, bus and power supply Inputs connected to a common potential, i.e. no galvanic isolation between channels Transmission of HART data Connections Inputs via connections on module rack channel channel channel channel /090 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de

15 Input module AIHEx analogue inputs (HART ) Type AIHEx Ident-no. 0 0 Power supply Internal power consumption from central power supply via module rack < W Inputs analogue sensors Input voltage >.0 VDC at ma (at transducer) Input current 0/...0 ma per input HART impedance 0 Ω Overrange > ma Short-circuit < V (in live zero mode only) Underrange... ma Wire-break < ma (in live zero mode only) Resolution bit Linearity tolerance < 0. % (of final value) Temperature drift < 0 ppm/k Rise/release time < 0 ms ( %) Ex Approval PTB 00 ATEX 09 X Marking II () G EEx ib [ia] IIC T Max. Ex values (field circuits) EEx ia IIC/IIB No-load voltage U 0. V Short-circuit current I 0 ma Max. power P 0 9 mw Typical curve linear Max. internal inductances L i. nf Max. internal capacitances C i 0. mh Max. external inductances L 0 see tables on page Max. external capacitances C 0 see tables on page Parameterisation/Configuration Wire-break monitoring Short-circuit monitoring Substitute value programming Live zero/dead zero Software filter HART status polling Mapping of virtual HART variables 0/0 Hz suppression > 0 db LED indications Power on/module function Input status x green/red (dual colour LED) x red General data Galvanic isolation to bus and to supply Degree of protection IP0 Operating temperature C Dewing for a short period only during system set-up Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de /090

16 Intrinsically Safe Remote I/O System Input module AIHEx analogue inputs (HART ) Max. external inductances L 0 Max. external capacitances C 0 For active intrinsically safe transducers with linear output curve (I i = 00 ma) Max. values EEx ia EEx ib IIC EEx ia EEx ib IIB U i L 0 C 0 L 0 C 0 V. mh. µf 9. mh µf V. mh. µf 9. mh. µf 0 V. mh nf 9. mh. µf V. mh nf 9. mh. µf. V. mh nf 9. mh 90 nf 0 V. mh nf 9. mh nf V. mh nf 9. mh 9 nf V.0 mh nf 9.0 mh nf 0 V.0 mh nf 9.0 mh nf For active intrinsically safe transducers with trapezoidal output curve Max. values EEx ia EEx ib IIC EEx ia EEx ib IIB U i I i L 0 C 0 L 0 C 0. V 9 ma 0. mh 0 nf mh 0 nf For active intrinsically safe transducers with rectangular or trapezoidal output curve Max. values EEx ia EEx ib IIC EEx ia EEx ib IIB U i I i L 0 C 0 L 0 C 0 V 00 ma.99 mh 00 nf.9 mh µf V 00 ma.99 mh 00 nf.9 mh. µf 0 V 90 ma.99 mh 00 nf.9 mh µf V ma 0.99 mh 00 nf.9 mh 00 nf. V 9 ma 0.99 mh 00 nf.9 mh 00 nf 0 V ma 0.99 mh 0 nf.9 mh 00 nf. V 9 ma.99 mh 00 nf 0 V 0 ma 0.99 mh 00 nf V ma 0.99 mh 00 nf V 0 mh 0.99 mh 0 nf /090 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de

17 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de /090

18 Intrinsically Safe Remote I/O System The TI0Ex is designed for connection of, and -wire temperature detectors, types PT00, PT00, PT 00, PT000, Ni00 and CU00, as well as for connection of thermo-element types B, E, D, G, J, K, L, N, R, S, T and U. The module features protection type EEx ib IIC and can thus be used in combination with excom in explosion hazardous locations, zone. The inputs feature protection type EEx ia IIC. The module may also be used for measuring low voltage signals (-... mv, -,..., V) and for resistance measurements (0...0 Ω, Ω, 0... kω). When connecting -wire temperature detectors, compensation is accomplished during on-line parameterisation. The measuring circuits as well as the two additional terminals are short-circuited and compensation is carried out automatically. When using thermo-elements, cold junction compensation must be accomplished separately for each channel by connecting resistance detectors as specified above, e.g. PT00 resistors, to the two unused terminals. The resolution is bits, i.e. the analogue value is reproduced as a figure between 0 and. This high resolution enables accurate measurement and control. Parameters such as line monitoring, substitute values, can be set separately for each channel. They can be set via a PROFIBUS-DP master only. TI0Ex Intrinsically safe analogue input module for connection of temperature detectors such as PT00, PT00, PT00, PT000, Cu00 and Ni00 as well as thermo-elements, types B, E, D, G, J, K, L, N, R, S, T, U Protection type of field circuits: EEx ia IIC For connection of up to four -, - or -wire detectors Wire-break and short-circuit monitoring Galvanic isolation between input, bus and power supply Galvanic isolation between channels terminal configuration channel channel connection possibilities (selectable) RTH-L RTH-L Connections Inputs via connections on module rack channel RTH-L TC channel PT00-VG /090 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de

19 Input module TI0Ex inputs for thermo-elements Type TI0Ex Ident no Power supply Internal power consumption from central power supply via module rack < W Inputs four -/-/-wire resistance termperature detectors Input (resitance temperature detector) types PT00, PT00, PT00, PT000, Ni00 and CU00 Line resistance (-wire) < 0 Ω Line resistance (-wire) < 0 Ω Line resistance (-wire) < Ω Resolution bits Short-circuit < Ω Wire-break > 00 Ω Input (thermo-element) types B, E, D, G, J, K, L, N, R, S, T and U Wire-break < 00 na / > 0 mv Resolution bits Calibratiion accuracy < 0, K; < 0 mω; < 0,0 mv Linearity tolerance < 0.0 % (of final value) Temperature drift < 0 ppm/k Rise/release time < 00 ms ( %) Ex Approval PTB 00 ATEX PTB 00 ATEX Marking II () G EEx ib [ia] IIC T II () G EEx ib [ia] IIC T Max. Ex values (field circuits) EEx ia IIC/IIB EEx ia IIC/IIB connection to passive field device connection to active field device (e.g. resistance detectors) (e.g. thermo-elements) No-load voltage U 0. V. V Short-circuit current I 0 ma 0 ma Max. power P 0 mw 0 mw Typical curve linear Max. internal inductances L i negligible negligible Max. internal capacitances C i 0 nf negligible Max. external inductances L 0 Max. external capacitances C 0 IIC IIB IIC IIB L 0 (mh) C 0 (µf) C 0 (µf) L 0 (mh) C 0 (µf) C 0 (µf) Parameterisation/configuration Wire-break monitoring Short-circuit monitoring Substitute value programming Software filter 0/0 Hz suppression > 0 db LED indications Power on/module function Input status x green/red (dual colour LED) x red General data Galvanic isolation complete isolation Degree of protection IP0 Operating temperature C Dewing for a short period only during system set-up Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de 9 /090

20 Intrinsically Safe Remote I/O System The DO0Ex is designed for connection of intrinsically safe actuators. The module features protection type EEx ib IIC and can thus be used in combination with excom in explosion hazardous locations, zone. The protection type of the outputs is EEx ia IIC. The outputs are galvanically isolated from each other. One actuator can be connected. By selection the connection, each channel has two intrinsically safe circuits with different Ex data. The values of the solenoid drive are shown in the table on the right. The admissible limit values can be taken from the respective Ex approvals of the valve manufacturers. The following variations are possible: V/ ma V/ ma V/ ma V/ ma DO0Ex Output module for connection of intrinsically safe actuators Protection type of field circuits: EEx ia IIC For connection of up to four valves or displays Wire-break and short-circuit monitoring Galvanic isolation between output, bus and power supply Galvanic isolation between channels Connections Outputs via connections on module rack terminal configuration channel channel connection possibilities (selectable) U 0 <.0 V U 0 <.9 V channel U 0 <.9 V channel U 0 <.0 V 0 /090 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de

21 Output module DO0Ex outputs for actuators 0... VDC Type DO0Ex Ident-no. 0 0 Power supply Internal power consumption from central power supply via module rack < W Outputs actuators actuators No-load voltage VDC VDC Nominal current V/ ma; V/ ma V/ ma; V/ ma Internal resistance 00 Ω 00 Ω Switching frequency < 00 Hz < 00 Hz Short-circuit (cyclic) < 00 Ω < Ω Wire-break < ma < ma Ex Approval PTB 0 ATEX 0 PTB 0 ATEX 0 Marking II () G EEx ib [ia] IIC T II () G EEx ib [ia] IIC T Maximum Ex values (field circuits) EEx ia IIC/IIB EEx ia IIC/IIB Short-circuit current I 0 00 ma 00 ma No-load voltage U 0.9 V V Max. power P 0 mw mw Typical curve trapezoidal linear Max. internal inductances L i nf nf Max. internal capacitances C i negligible negligible Max. external inductances L 0 Max. external capacitances C 0 IIC IIB L 0 (mh) C 0 (µf) C 0 (µf) IIC IIB L 0 (mh) C 0 (µf) C 0 (µf) Parameterisation/Configuration Wire-break monitoring Short-circuit monitoring Substitute value programming LED indications Power on/module function Output status x green/red (dual colour LED) x yellow/red (dual colour LED) General data Galvanic isolation complete isolation Degree of protection IP0 Operating temperature C Dewing for a short period only during system set-up Load curve V 0 0 Uo < V Uo <,9 V ma Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de /090

22 Intrinsically Safe Remote I/O System The AO0Ex is designed for connection of intrinsically safe actuators such as control valves or process indicators. The module features protection type EEx ib IIC and can be used in combination with excom in explosion hazardous locations, zone. The protection type of the outputs is EEx ia IIC. The module is suited for connection of HART -compatible actuators. Parameterisation can thus be accomplished with an approved modem directly via the connection level of the module rack. The resolution is bits, i.e. the analogue value of 0... ma is reproduced as a figure between 0 and 9. To simplify data presentation, the host system operates with a value range of 0...,000. This non-linearised value is reduced by the AO0Ex to resolution of bits. Parameters such as line monitoring, substitute values, can be set separately for each channel. They can be set via a PROFIBUS-DP master only. AO0Ex Intrinsically safe output module for connection of 0/...0 ma actuators Protection type of field circuits: EEx ia IIC For connection of up to four actuators Wire-break and short-circuit monitoring Galvanic isolation between output, bus and power supply Galvanic isolation between channels terminal configuration channel channel connection possibilities 0/...0 ma 0/...0 ma Connections Outputs via connections on module rack channel 0/...0 ma channel 0/...0 ma /090 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de

23 Output module AO0Ex analogue outputs for actuators Type AO0Ex Ident-no. 0 0 Power supply Internal power consumption from central power supply via module rack <. W Outputs analogue actuators No-load voltage < VDC Output current 0... ma per output External load < 00 Ω HART impedance > 0 Ω Short-circuit < 00 Ω (in live zero mode only) Wire-break < ma (in live zero mode only) Resolution bit Linearity tolerance < 0. % of final value Temperature drift < 0 ppm/k Rise/release time < 0 ms ( %) Ex Approval PTB 00 ATEX 9 Marking II () G EEx ib [ia] IIC T Max. Ex values (field circuits) EEx ia IIC/IIB No-load voltage U 0.9 V Short-circuit current I 0 0 ma Max. power P 0 0 mw Typical curve trapezoidal Max. internal inductances L i negligible Max. internal capacitances C i nf Max. external inductances L 0 Max. external capacitances C 0 L 0 (mh) IIC C 0 (µf) IIB C 0 (µf) Parameterisation/configuration Wire-break monitoring Short-circuit monitoring Substitute value programming Live zero/dead zero LED indications Power on/module function Output status x green/red (dual colour LED) x red General data Galvanic isolation complete isolation Degree of protection IP0 Operating temperature C Dewing for a short period only during system set-up Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de /090

24 Intrinsically Safe Remote I/O System MT/9/ Module rack for connection of up to // I/O modules, // gateways and // power supply units Protection type EEx e, EEx i Up to binary or analogue inputs/outputs Connection of two (redundant) gateways (rack MT only) Connection of two (redundant) power supply units (rack MT only) Connections Inputs and outputs via plug-in terminals, system MINI COMBICON; counter parts in screw technology (further connections on request) Bus connection via miniature 9-pole D-SUB connector Power supply via EEx e screw terminals The module rack MT consists of the backplane and the actual rack system. It accommodates two gateways, two power supplies and sixteen I/O modules. Up to binary inputs/outputs or analogue inputs/outputs can be connected to the rack. Any combination is possible. Further module rack versions such as the MT9 and MT are also available. The module rack MT9 allows connection of one power supply unit, one gateway and up to eight I/O modules. The module rack MT is designed for connection of one power supply unit, one gateway and up to four I/O modules. Contrary to the MT module rack, it is not possible to configure a redundant system with double gateways or power supplies. Modules can be inserted and removed during operation without interruption of data communication (gateways and power supplies only in case of redundant system design). The module rack features a combined protection type: EEx e and EEx i. It is thus suited for installation in zone. The power supply for the modules is located on the backplane. Its energy is limited to avoid sparking. Therefore modules can be plugged into or removed from the rack in zone during operation. The rack system is made of extruded aluminium sections to increase robustness and ensure shielding. The module racks are suited for wall mounting and 9 rail mounting. /090 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de

25 Module Rack MT/9/ Module rack for // modules Type MT MT9 MT Ident-no Connections Bus (D-SUB, miniature 9-pole version) Supply (EEx e dual screw terminals) Connection profile 0... mm², rigid, or 0... mm² with wire sleeve Field devices per module: x screw terminals Connection profile 0... mm² with wire sleeve (without plastic sleeve) Plug-in terminals Mini Combi Slots Power supply Gateway I/O module Adjustments Bus address decimal-coded rotary switches Ex Approval PTB 00 ATEX 9 U Marking II () G EEx e ib [ia] IIC Power supply connection EEx e IIC U in 0 V I in A P in 00 W General data Degree of protection IP0 Operating temperature C Dewing for a short period only during system set-up Dimensions (w x h x d) [mm] 9. x 0 x 0. x 0 x 0. x 0 x 0 (without mounting brackets) Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de /090

26 Intrinsically Safe Remote I/O System The power supply unit PSDEx serves to supply the excom system. It is sufficient for a fully assembled system. The power supply features a protection type combining EEx m, EEx e and EEx i and can thus be installed in zone. Power supplies are integrated into protective aluminium housings and are fully encapsulated. If the system is configured with redundant power supplies, it is possible to remove a defect power supply from the rack for replacement during operation (with module rack MT only). The PSDEx provides a supply voltage of... VDC. Connection of the external supply is established via Ex e terminals. It is not permitted to access live terminals of this kind. They are located under a protective cap and may only be accessed after suspending the power supply. Redundancy: It is possible to use two power supplies. If one of the devices or the incoming line fails, the second power supply takes over supply of the entire system. It is possible to use different potentials for supply. PSDEx DC power supply unit for supply of a fully configured module rack Redundant operation possible Protection type EEx m, EEx e, EEx i Supply of up to binary or analogue inputs/outputs Aluminum housing Complete encapsulation Connections Via module rack /090 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de

27 Power supply PSDEx Type PSDEx Ident-no. Power supply External... VDC (ripple W pp < 0 %) Power consumption W Power output 0 W LED indications Power on/module function Supply x green x green Ex Approval PTB 00 ATEX 9 Marking II G EEx m [ib] e IIC T U m 0 V General data Galvanic isolation complete isolation Degree of protection IP0 Operating temperature C Dewing for a short period only during system set-up Mounting flange, x M screws Dimensions (w x h x d) mm x mm x 0 mm Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de /090

28 Intrinsically Safe Remote I/O System /090 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de

29 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de 9 /090

30 Intrinsically Safe Remote I/O System 0 /090 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de

31 Bitte senden Sie mir Unterlagen: Sensortechnik Induktive Sensoren Induktive Sensoren für Schwenkantriebe uprox induktive Sensoren Kapazitive Sensoren Magnetfeldsensoren Opto-Sensoren Geräte für den Personenschutz Ultraschall-Sensoren Strömungswächter Druckwächter Temperaturwächter Steckverbinder CD-ROM Sensortechnik Interfacetechnik Interfacetechnik im Aufbaugehäuse Bauform multimodul Bauform multisafe Allgemeine Informationen Interfacetechnik auf 9"-Karte Bauform multicart Miniaturrelais, Industrierelais, Zeitwürfel, Sockel Zeit- und Überwachungsrelais Ex-Schutz Grundlagen für die Praxis (Übersichtsposter) CD-ROM Interfacetechnik Feldbustechnik busstop -Feldbuskomponenten Bussystem sensoplex Bussystem sensoplex Ex Bussystem sensoplex MC Bussystem AS-Interface Bussystem DeviceNet Bussystem FOUNDATION fieldbus Bussystem PROFIBUS-DP Bussystem PROFIBUS-PA Bussystem piconet Bussystem excom Please send me more information: Sensors inductive sensors inductive sensors for rotary actuators uprox inductive sensors capacitive sensors magnetic-field sensors photoelectric sensors machine safety equipment ultrasonic sensors flow controls pressure controls temperature controls connectors CD-ROM Sensors Interface technology devices in modular housings multimodul style multisafe style general information devices on 9" card multicart style miniature relays, industrial relays, time cubes, sockets programmable relays and timers explosion protection basics for practical application (overview poster) CD-ROM Interface technology Fieldbus technology busstop fieldbus components bus system sensoplex bus system sensoplex Ex bus system sensoplex MC bus system AS-Interface bus system DeviceNet bus system FOUNDATION fieldbus bus system PROFIBUS-DP bus system PROFIBUS-PA bus system piconet bus system excom FAX-ANTWORT/FAX REPLY Absender/Sender: Name: Firma/Company: Abt./Position: Adresse/Address: Hans Turck GmbH & Co. KG D Mülheim an der Ruhr Phone (9) ( 0) 9-0 Fax (9) ( 0) 9 - turckmh@mail.turck-globe.de Internet Tel./Phone: Fax: Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de /090

32 Intrinsically Safe Remote I/O System TURCK WORLD-WIDE HEADQUARTERS GERMANY Hans Turck GmbH & Co. KG Witzlebenstraße D- Mülheim an der Ruhr P. O. Box Mülheim an der Ruhr Phone ( 9) ( 0) 9-0 Fax ( 9) ( 0) 9 - turckmh@mail.turck-globe.de BELGIUM Multiprox N. V. P. B. Lion d Orweg B-900 Aalst Phone ( ) () Fax ( ) () 9 mail@multiprox.be BRAZIL TURCK Ltda. Rua Apucarana BR--00 Pinhais Phone ( ) () 0 Fax ()() 9 turck@softone.com.br CZECH REPUBLIC TURCK s.r.o. Hradecká CZ-00 0 Hradec Králové Phone ( 0) (9) 0 Fax ( 0) (9) 0 turck@turck.cz PR OF CHINA TURCK (Tianjin) Sensor Co. Ltd. 0, Yibin Road / Nankai District TJ-00 Tianjin Phone ( ) () 0 Fax ( ) () 0 turcktj@public.tpt.tj.cn EASTERN EUROPE Hans Turck GmbH & Co. KG Am Bockwald D-00 Beierfeld Phone ( 9) ( ) -0 Fax ( 9) ( ) - FRANCE TURCK BANNER S.A.S., Avenue de l Europe Marne la Vallée F- Emerainville Phone ( ) () 9 0 Fax ( ) () info@turckbanner.fr GREAT BRITAIN TURCK BANNER LIMITED Stephenson Road GB-Leigh-on-Sea, Essex SS9 LS Phone ( ) ( 0) Fax ( ) ( 0) 09 info@turckbanner.co.uk HUNGARY TURCK Hungary kft. Könyves Kalman Krt. H-0. Budapest Phone ( ) () 0 0 Fax ( ) () 0 0 turck@turck.hu ITALY TURCK Banner S. R. L. Via Adamello, 9 I-000 Bareggio (MI) Phone ( 9) (0) 90 9 Fax ( 9) (0) 90 info@turck-banner.it KOREA Turck Korea Branch Office Sangwoo Building th Floor, - Jeongwang-Dong, Shiheung-City ROK-Kyunggi-do, Korea Phone () () 9 Fax () () 9 sensor@sensor.co.kr THE NETHERLANDS TURCK B. V. Postbus 9 NL-000 AG Zwolle Phone ( ) () 0 Fax ( ) () info@turck.nl USA TURCK Inc. 000 Campus Drive USA-Minneapolis, MN - Phone () ( ) Fax () ( ) mailbag@turck.com NORTH AND SOUTH AMERICA (only for fieldbus solutions) InterlinkBT TM A Banner-Turck Bus Products Company 000 Campus Drive USA-Minneapolis, MN - Phone () () 9-00 Fax () () mailbag@turck.com D *D009ßß00*... and more than 0 representatives and agencies world-wide. Subject to change without notice /090 Hans Turck GmbH & Co.KG D Mülheim an der Ruhr Tel. 00/9-0 Fax 00/9- turckmh@mail.turck-globe.de

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