GB MIX COMUNICAZIONE - MI. Digital Electro-pneumatic Regulator ER Series

Transcription

1 GB MIX COMUNICAZIONE MI Digital Electropneumatic Regulator Series N E W w w w. c a m o z z i. c o m

2 Digital Electropneumatic Regulator Series Port G/ SPECIFICATIONS XXX SPECIFICATIONS XXX ITEM // X P X ANALOG TYPE PARALLEL TYPE Media Cleaned air (equivalent to class,, ISO ) Max. working pressure Min. working pressure Pressure control range Power supply voltage Consumption current (Input impedance) Note : Select either analog or switch output. Note : The above applies in control pressure to % with VDC power voltage and working pressure set at the maximum control pressure bar. Pressure may fluctuate if used for applications such as blowing only when the secondary side is a closed circuit. Note : The above apply when working pressure and control pressure are maximum. Note : The above apply when working pressure is maximum and the step is as follows: % F.S. > % F.S. [ % F.S. > % F.S. % F.S. > % F.S. bar Set pressure bar bar DCV ± % (stabilized power supply with a ripple rate of % or less). A or less rush current. A or less when power is turned on to VDC (.k Ω) to VDC (k Ω) bit to madc ( Ω) Preset input points N/A Output signal Note Error output signal Direct memory setting Analog output VDC (load to be connected impedance kω or more) Switch output NPN or PNP, open collector output, V or less, ma or less, voltage drop. V or less, NPN or PNP, open collector output, V or less, ma or less, voltage drop. V or less,, bar minimum input width, bar Hysteresis Note.% F.S. or less Linearity Note ±.% F.S. or less Resolution Note.% F.S. or less Repeatability Note.% F.S. or less Temperature characteristics Zero point fluctuation Span point fluctuation.% F.S./ C or less.% F.S./ C or less Max. flow rate (ANR) Note L/min (see diagram page ) Step response time No load.sec. or less Note cm load.sec. or less Mechanical vibration proof m/s or less Ambient temperature to C Fluid temperature to C Connecting port size G/ Mounting direction Mass Digital Electropneumatic Regulator. Compact design Digital display Analog and digital input Programmable Zero/span adjustment function Error display function, pressure display Preset memory function set points (bits). Free g ITEM // X P X ANALOG TYPE PARALLEL TYPE Media Cleaned air (equivalent to class,, ISO ) Max. working pressure Min. working pressure Pressure control range Power supply voltage Consumption current (Input impedance) Note : Select either analog or switch output. Note : The above applies in control pressure to % with VDC power voltage and working pressure set at the maximum control pressure bar. Pressure may fluctuate if used for applications such as blowing only when the secondary side is a closed circuit. Note : The above apply when working pressure and control pressure are maximum. Note : The above apply when working pressure is maximum and the step is as follows: % F.S. > % F.S. [ % F.S. > % F.S. % F.S. > % F.S. bar Control pressure Max. control pressure bar, bar DCV ± % (stabilized power supply with a ripple rate of % or less). A or less rush current. A or less when power is turned on to VDC (.k Ω) to VDC (k Ω) bit to madc ( Ω) Preset input points N/A Output signal Note Error output signal Direct memory setting Analog output VDC (load to be connected impedance kω or more) Switch output NPN or PNP, open collector output, V or less, ma or less, voltage drop. V or less, NPN or PNP, open collector output, V or less, ma or less, voltage drop. V or less,, bar minimum input width, bar setting resolution, bar Hysteresis Note.% F.S. or less Linearity Note ±.% F.S. or less Resolution Note.% F.S. or less Repeatability Note.% F.S. or less Temperature characteristics Zero point fluctuation Span point fluctuation.% F.S./ C or less.% F.S./ C or less Max. flow rate (ANR) Note L/min (see diagram page ) Step response time Note.sec. or less (Under no load condition) Mechanical vibration proof m/s or less Ambient temperature to C Fluid temperature to C Connecting port size Mounting direction Mass CODING CODES SIES AP SP SIZE = size IN/OUT port G/ EXH port PORT = G/ AP SP WORKING PRESSURE = bar =. bar AN P SP AP SP AP Free g INPUT = V DC = V DC = ma P = Parallel bit SP OUTPUT AN = V analog, error (NPN) AP = V analog, error (PNP) SN = switch (NPN), error (NPN) SP = switch (PNP), error (PNP) P SP

3 INTNAL STRUCTURE AND PARTS LIST DIMENSIONS No. Parts name Material Cover PBT resin D subconnector Housing ABS resin Controller circuit board way valve Valve base Polyphenylen sulfite resin Pilot chamber Polyphenylen sulfite resin Body Aluminium alloy die casting Pressure sensor Diaphragm Special nitrile rubber Relief sheet Aluminium alloy Steel ball (exhaust valve) SUJ Valve Special nitrile rubber and stainless steel Bottom rubber Silicon rubber Bottom plug Brass and electroless nickeling O ring Fluoro rubber IN OUT M depth ø. EXH port D subconnector pins/plugs # UNC ø. Port R (Pilot air exhaust port) DIAGRAM G/ I/O CHARACTISTICS XXX FLOW CHARACTISTICS XXX RELIEF CHARACTISTICS XXX Working pressure bar Working pressure bar (%) I/O CHARACTISTICS XXX (%) FLOW CHARACTISTICS XXX Working pressure bar RELIEF CHARACTISTICS XXX Working pressure bar OPTION DIMENSIONS B: floor installation type. CODES B B full R.... B: wall installation type full R......

4 Digital Electropneumatic Regulator Series Port G/ E G/ SPECIFICATIONS XX XXX Digital Electropneumatic Regulator. Compact design Digital display Analog and digital input Programmable Zero/span adjustment function Error display function, pressure display Preset memory function set points (bits). SPECIFICATIONS XX XXX ITEM // X // X P X P X ANALOG TYPE PARALLEL TYPE Media Cleaned air (equivalent to class,, ISO ) Max. working pressure bar Min. working pressure Control pressure Max. control pressure bar Pressure control range bar Power supply voltage DCV ± % (stabilized power supply with a ripple rate of % or less) Consumption current. A or less rush current. A or less when power is turned on (Input impedance) to VDC (.k Ω) to VDC (k Ω) bit to madc ( Ω) Preset input points N/A Output signal Note Error output signal Direct memory setting Analog output VDC (load to be connected impedance kω or more) Switch output NPN or PNP, open collector output, V or less, ma or less, voltage drop. V or less, NPN or PNP, open collector output, V or less, ma or less, voltage drop. V or less,, bar minimum input width, bar Hysteresis Note.% F.S. or less Linearity Note ±.% F.S. or less Resolution Note.% F.S. or less Repeatability Note.% F.S. or less Temperature characteristics Zero point fluctuation Span point fluctuation.% F.S./ C or less.% F.S./ C or less Max. flow rate (ANR) Note L/min Step response time No load.sec. or less Note cm load.sec. or less Mechanical vibration proof m/s or less Ambient temperature to C Fluid temperature to C Connecting port size IN/OUT port G/ G/ G/ G/ Mounting direction EXH port G/ Mass g Note : Select either analog or switch output. Note : The above applies in control pressure to % with VDC power voltage and working pressure set at the maximum control pressure bar. Pressure may fluctuate if used for applications such as blowing only when the secondary side is a closed circuit. Note : The above apply when working pressure and control pressure are maximum. Note : The above apply when working pressure is maximum and the step is as follows: % F.S. > % F.S. % F.S. > % F.S. [ % F.S. > % F.S. Free ITEM // X // X P X P X ANALOG TYPE PARALLEL TYPE Media Cleaned air (equivalent to class,, ISO ) Max. working pressure bar Min. working pressure Control pressure bar Pressure control range, bar Power supply voltage DCV ± % (stabilized power supply with a ripple rate of % or less) Consumption current. A or less rush current. A or less when power is turned on (Input impedance) to VDC (.k Ω) to VDC (k Ω) bit to madc ( Ω) Preset input points N/A Output signal Note Error output signal Direct memory setting Analog output VDC (load to be connected impedance kω or more) Switch output NPN or PNP, open collector output, V or less, ma or less, voltage drop. V or less, NPN or PNP, open collector output, V or less, ma or less, voltage drop. V or less, Hysteresis Note.% F.S. or less Linearity Note ±.% F.S. or less Resolution Note.% F.S. or less Repeatability Note.% F.S. or less Temperature characteristics Zero point fluctuation Span point fluctuation, bar minimum input width, bar setting resolution, bar.% F.S./ C or less.% F.S./ C or less Max. flow rate (ANR) Note L/min Step response time Note.sec. or less (Under no load condition) Mechanical vibration proof m/s or less Ambient temperature to C Fluid temperature to C Connecting port size IN/OUT port G/ G/ G/ G/ Mounting direction Mass EXH port G/ Note : Select either analog or switch output. Note : The above applies in control pressure to % with VDC power voltage and working pressure set at the maximum control pressure bar. Pressure may fluctuate if used for applications such as blowing only when the secondary side is a closed circuit. Note : The above apply when working pressure and control pressure are maximum. Note : The above apply when working pressure is maximum and the step is as follows: CODING CODES SIES AP SP SIZE = size PORT = G/ = G/ AP SP WORKING PRESSURE = bar =. bar AN P SP AP Free g % F.S. > % F.S. % F.S. > % F.S. [ % F.S. > % F.S. SP AP INPUT = V DC = V DC = ma P = Parallel bit SP P SP OUTPUT AN = V analog, error (NPN) AP = V analog, error (PNP) SN = switch (NPN), error (NPN) SP = switch (PNP), error (PNP)

5 INTNAL STRUCTURE AND PARTS LIST DIMENSIONS M depth No. Parts name Material Cover PBT resin D subconnector Housing ABS resin Controller circuit board way valve Valve base Polyphenylen sulfite resin Pilot chamber Polyphenylen sulfite resin Piston body assembly Aluminium alloy die casting, etc. Body Aluminium alloy die casting Pressure sensor Piston assembly Aluminium alloy and stainless steel, etc. Spring Stainless steel Top valve Special brass and nitrile rubber Bottom valve Special brass and nitrile rubber Bottom cap Brass O ring Nitrile rubber Base plate Steel sheet IN OUT D subconnector pins/plugs # UNC ø. Port R (Pilot air exhaust port) DIAGRAM G/ G/ G/ EXH port I/O CHARACTISTICS XXXXX FLOW CHARACTISTICS XXX FLOW CHARACTISTICS XXX RELIEF CHARACTISTICS XXXXX (%) Working pressure bar Working pressure bar Working pressure bar OPTION DIMENSIONS B: floor installation type. full R B: wall installation type I/O CHARACTISTICS XXXXX (%) Working pressure. bar FLOW CHARACTISTICS XXX Working pressure. bar FLOW CHARACTISTICS XXX Working pressure bar RELIEF CHARACTISTICS XXXXX CODES B B......

6 Userfriendly, installation Realizing highlevel functions with microcomputer Fixing of lead frames, etc. Fluid discharge rate control The digital display shows control status at a glance. digit output pressure display Output status (switch output ONOFF) is displayed in addition to error display. Output display digit numerical LED display Parallel input available as standard Direct control is possible from the PLC. Compact design Pressure range bar, bar The highly universal Dsub connector enables bidirectional connection. The connection is rotated degrees from top to side, enabling top or side connection to be selected based on use. Error display function Errors are displayed and reported with electric signals back to the contol unit. Zero/span adjustment function Zero and span can be adjusted according to the requirements of the application. Direct memory function External input signals are not required. Secondary pressure is adjusted as desired with operation keys. Digital indicator. Switch output function Switch outputs (builtin overcurrent protection) is possible by setting the upper/lower limit pressure Highly precise highresponse pressure control Linearity ±.% Hysteresis.% Response time.sec Environmentfriendly design Grinding force control Controller Cylinder Lead frame Fluid pressure control Controller Tank No lead or polyvinyl chloride All lead and polyvinyl chloride has been eliminated. Energy saving "Automatic power off" automatically turns off the digital display. Regulator for large flow rate Solenoid valve Digital electro pneumatic regulator variation Series Pressure range Port size Output type Maximum flow rate Flow path material bar Analog G/ NPN PNP Switch output L/min Grease free bar bit parallel Analog output bar Analog G/ NPN PNP Switch output L/min Fluorine grease bar bit parallel G/ Analog output Grindstone Motor Air pump Nozzle Assembly of chips Balancer tension control Tension control using air brake Air turbine speed control Magnetic tape Air brakes Air turbine Tip

7 Cable configuration and dimensions Example of internal circuit and load connection for analog input GX Cable and connector for regulator with analog input Shield wire *Connect the shield wire to the power's minus ( V) side. Analog input, analog output error output (NPN) pin (power supply ) pin (analog input) Analog input, analog output error output (PNP) pin (power supply ) pin (monitor output) D sub socket pin No... (GX) (GX) ( ) isolator color Brown Orange Yellow Red Grey White Green Blue Black Name Preset input signal Power Vacant Monitor Switch Error Power supply output output output Vacant Vacant Vacant Vacant Vacant Common Output Type of input Bit Bit Bit to to to Vacant shortcircuit NPN or PNP NPN or PNP GND VDC VDC VDC madc protection circuit output output to VDC GX Cable and connector for regulator with parallel input AWG Shield wire *Connect the shield wire to the power's minus ( V) side. pin (preset bit ) pin (preset bit ) pin (preset bit ) pin (common) pin (monitor output) pin (error output) pin (power supply ) max. ma Analog input, switch output error output (NPN) pin (power supply ) pin (analog input) pin (preset bit ) pin (preset bit ) pin (preset bit ) pin (common) pin (switch output) pin (error output) pin (power supply ) Connector pin layout (product body side) [Analog input type] max. ma Example of internal circuit and load connection for parallel input max. ma pin (error output) pin (analog input) pin (preset bit ) pin (preset bit ) pin (preset bit ) pin (common) pin (power supply ) Analog input, switch output error output (PNP) pin (power supply ) pin (switch output) pin (error output) pin (analog input) pin (preset bit ) pin (preset bit ) pin (preset bit ) pin (common) pin (power supply ) Analog input does not have and. max. ma max. ma max. ma Parallel input, analog output error output (NPN) Parallel input, analog output error output (PNP) pin (power ) pin (MSB bit ) pin (bit ) pin (bit ) pin (power ) pin (monitor output) pin (bit ) pin (bit ) (.) pin (bit ) pin (bit ) pin (LSB bit ) pin (common) pin (error output) pin (MSB bit ) pin (bit ) pin (bit ) pin (bit ) pin (bit ) max. ma.. AWG pin (monitor output) pin (error output) pin (bit ) pin (bit ) pin (LSB bit ) (GX) (GX) pin (power ) max. ma pin (common) pin (power ) D sub socket pin No. isolator color Brown Orange Yellow Purple Red Light Pink White Red Grey White Green Green Blue Black blue (with a black line) (with a black line) (with a black line) Name Parallel input signal Power Parallel input signal Parallel input signal Monitor Switch Error supply output output output Power Common Output Type of input Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit shortcircuit NPN or PNP NPN or PNP VDC protection circuit output output GND to VDC Parallel input, switch output error output (NPN) pin (power ) pin (MSB bit ) pin (bit ) pin (bit ) pin (bit ) pin (bit ) pin (bit ) pin (bit ) pin (LSB bit ) pin (common) pin (switch output) pin (error output) max. ma Parallel input, switch output error output (PNP) pin (power ) pin (switch output) pin (error output) pin (MSB bit ) pin (bit ) pin (bit ) pin (bit ) pin (bit ) pin (bit ) pin (bit ) pin (LSB bit ) max. ma max. ma pin (power ) max. ma pin (common) pin (power ) CODES GX GX GX GX Connector pin layout (product body side) [Parallel input type]

8 Names and functions of display and operation sections How to operate RUN mode Display descriptions table digit numerical LED display (green) F (input signal selection) Screen F display details Output display (red) *If there is a / or upper/lower limit to the function setting, Key or "F" is displayed when confirming function setting. "" lights when the switch output is on. (Only when using switch output specifications) *Blinks when overcurrent is detected. "E" lights when error output is on. *Blinks when overcurrent is detected. Use to enter setting modes Use to set values, etc., when entering data. is displayed. Displays pressure and function setting details during RUN mode (pressure display). *The set mode No. and set details are displayed when function setting details are displayed. The value, etc., is displayed when setting data. The error code No. is displayed when there is an error. <Pressure display> Key Key <Set details display> Setting mode Setting number method <Error output> Code no. Setting details are sequentially displayed during RUN mode (pressure display). Use to select the setting item when setting data. Use to count up the value, etc., when setting data. Use to select the digit of the value, etc., when setting data. The input signal type and target value are alternately displayed. <Analog input type> type symbols type symbols to Objective values (pressure conversion) F (Zero/span adjustment function) Screen F display details Descriptions Analog to VDC input Analog to VDC input Analog to ma DC input Preset memory input Selected preset no. is displayed. Direct memory input <Digital input type> type symbols Descriptions Parallel bit input Direct memory input The validity of zero/span adjustment and the setting are confirmed. Note: This is invalid if preset or direct memory input is selected for F mode. Function list When invalid When valid When invalid Screen display Screen F Name Display descriptions (RUN mode) Setting descriptions (setting mode) Pressure display selection Secondary pressure is confirmed with the digit numerical display LED. Unit: bar The selected input signal and current target value (pressure conversion value) are confirmed. *When preset input (point) is selected, the currently selected preset No. and setting are displayed. For analog input type: analog input, preset memory input, or direct memory input is selected. For preset input/direct memory input, input the setting for this mode. For parallel input: parallel input or direct memory input is selected. For direct memory input, input the setting for this mode. Setting method P When valid F (automatic power off) Screen F display details The validity of automatic power off is confirmed. Zero Set value (%) adjustment Span point adjustment Set value (%) Control pressure % % % % Zero point (L) setting range to % % % % % Span point (H) setting range to % When invalid Screen F Zero/span adjustment The validity of the zero/span adjustment and the setting value is confirmed. When "valid", F.on zero point adjustment (L) and span point adjustment (H) are alternately displayed. *The default is set with the full scale ( ). Select whether to use with the full scale or with the zero and span adjusted. When zero/span adjustment is selected, the adjustment for this mode is set randomly. P When valid F (switch output function) Screen F display details Screen F Automatic power off The validity of the automatic power off function is confirmed. *The default is invalid ( ). The validity of the automatic power off function is selected. Note: The automatic power off time is about minute, and cannot be changed. P Switch output validity and setting are confirmed. Note: This is invalid with analog output specifications. When invalid For mode <Mode > <Mode > Screen F Switch output *Switch output specifications only Switch output validity and setting are confirmed. When "Mode valid" is selected, F. tolerable range setting (L) tolerable range setting (H) is alternately displayed. When "Mode valid" is selected, F. lower limit setting value (L) upper limit setting value (H) will alternately display. *The default is invalid ( ). Switch output validity is selected. When valid, mode or mode can be selected. The / tolerable values and upper/lower limit values can be set randomly. Note: The hysteresis width cannot be set. P For mode allowable side Lower limit side Set value (%) Set value (%) allowable side Upper limit side Set value (%) Set value (%) H ( allowable side) setpoint L ( allowable side) Output OFF ON ON ON OFF OFF H (upper limit side) L (lower limit side) ON ON ON Output OFF OFF OFF

9 Setting mode Setting method Caution Release the key lock before changing setting details. Setting mode Setting method Caution Release the key lock before changing setting details. Hold down the SET key for seconds or longer with the F (input signal selection) screen F displayed.the F setting mode is entered. Hold down the SET key for seconds or longer with screen F (zero/span adjustment) screen F displayed.f setting mode is entered. Changing analog input signal selection Note: Analog input specifications cannot be changed. Changing parallel input signal selection *To select analog input * Default After setting, exits setting mode and returns to screen F. To select preset memory input Exits input signal selection setting mode, and returns to screen F. Enters preset memory input setting mode (see below) To select direct memory input Enters direct memory input setting mode (see below) *To select parallel input * Default After setting, exits setting mode and returns to screen F. Exits zero/span adjustment setting mode, and returns to screen F. To use with full scale * Default After setting, exits setting mode and returns to screen F. To use with adjusted zero/span *This function cannot be used when preset or direct memory input is selected with F (input signal selection). Only full scale is used. Hold down the SET key for seconds or longer with screen F (automatic power off) screen F displayed. The F setting mode will be entered. To disable automatic power off * Default After setting, exits setting mode and returns to screen F. After setting, exits setting mode and returns to screen F. To enable automatic power off To select direct memory input Enters direct memory input setting mode (see below) After setting, exits setting mode and returns to screen F. Exits automatic power OFF setting mode, and returns to screen F. Exits input signal selection setting mode, and returns to screen F. Using preset memory input setting mode *Hold down the SET key for seconds or longer with screen F preset memory input displayed. *If a key is pressed during automatic power off, the display will turn on. *The automatic power off time is set to about minute, and cannot be changed. Hold down the SET key for seconds or longer in with screen F (switch output function) screen F displayed.f setting mode is entered. Exits preset memory input setting mode, and returns to screen F. Input the target. Using direct memory input setting mode *Hold down the SET key for seconds or longer with screen F direct memory input displayed. Input the target. Input the target. After setting, exits setting mode and returns to screen F. After setting, moves to the next No. After setting, exits setting mode and returns to screen F. seconds and over Exits the switch output setting mode, and returns to screen F. To disable switch output * Default After setting, exits setting mode and returns to screen F. To enable switch output mode To enable switch output mode After setting, exits setting mode and returns to screen F. After setting, exits setting mode and returns to screen F.

10 Key lock This prevents incorrect operation. Release the key lock before changing settings. Operating the key lock Releasing the key lock Hold down simultaneously for seconds or longer *The key is locked when power is turned on or turned on again. Setting range of each function Function F: selection For preset memory input F: selection For direct memory input F: zero/span adjustment function F: switch output function For mode F: switch output function For mode Setting display screen Setting descriptions Setting specifications Set the target pressure Set the target pressure Set zero point adjustment. Range: /. to. Note /. to. Minimum setting:. bar Note Range: /. to. /. to. Minimum setting:. bar Range: to Note Minimum setting: % Set span point adjustment. Set the tolerable value. Set the tolerable value. Set the lower limit value. Set the upper limit value. Range: to Minimum setting: % Range: to Minimum setting: % Range: to Minimum setting: % Range: to Minimum setting: % Range: to Minimum setting: % Note : If set to kpa or less, it may not be possible to control pressure due to the effect of residual pressure. Note : The setting range may be limited depending on the setting. Note Note Note Hold down simultaneously for seconds or longer Default mode settings (initialization) Screen display Screen F Name Setting display Setting descriptions Analog type Parallel type selection Analog/parallel input Initialization Screen F Screen F Zero/span adjustment Automatic power off A.A.A Full scale (Zero/span adjustment invalid) Automatic power off invalid Hold down simultaneously for seconds or longer Initializing Screen F Switch output *Switch output specifications only Switch output invalid Completion Error code Error display Cause Measures Power voltage not within the rating. exceeded rating. Check regulator power specifications, set power voltage within the rated range, and turn power on again. Check the regulator's input signal, set the input signal within the rated range, and turn power on again. An error occurred during EEPROM reading or writing. An error occurred during memory reading or writing. Secondary pressure did not reach the set value for five or seconds or more. The switch output's overcurrent protection circuit has functioned. If the above errors occur, errors are displayed and error output turns on. Contact your nearest Camozzi branch or dealer. Contact your nearest Camozzi branch or dealer. Check primary pressure, supply pressure within the rating, and turn power on again. Check that there are no leaks from pipes, joints or other devices. Correctly connect, and turn power on again. If the error is not resolved, contact your nearest Camozzi branch or dealer. Check whether load current exceeds the rating. Correctly connect, and turn power on again.