TM01 - Developing Machines for the Fourth Industrial Revolution

Transcription

1 TM01 - Developing Machines for the Fourth Industrial Revolution Bob Hicks OEM Segment Manager PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 1

2 Agenda Industry 4.0 and The Connected Enterprise Smart Machines and Equipment Step 1 - Compliant Step 2 - Connected Step 3 - Competitive PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 2

3 What is Industrie 4.0 The Fourth Industrial Revolution Industrie 4.0 INDUSTRIE 4.0 is the German strategic initiative to take up a pioneering role in industrial IT which is currently revolutionizing the manufacturing engineering sector. Professor Henning Kagermann President acatech National Academy of Science and Engineering Spokesperson of the Communication Promoters Group of the Industry-Science Research Alliance and Co-Chair of the INDUSTRIE 4.0 Working Group PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 3

4 What is Rockwell Automation s Strategy for I4.0? Rockwell Automation supports I4.0 s visions and themes, as well as other government sponsored initiatives focused on smart manufacturing, through PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 4

5 THE CONNECTED ENTERPRISE ROCKWELL AUTOMATION s VISION FOR SMART MANUFACTURING SMART PLANTS SMART MACHINES SMART DEVICES Sensors PUBLIC Actuators Intelligent Motor Control Automation Control Terminals Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 5

6 What is a SMART Machine Insert Sub Title here PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 7

7 Manufacturing Excellence Business Drivers Faster Time to Market Improved Asset Utilization END USER OEM Flexibility Integration & Standardization Performance/OEE Enterprise Risk Management Lower Total Cost of Ownership Exceed Productivity & Efficiency Goals Innovation to Drive Differentiation After Market Service & Support Total Cost to Design, Develop & Deliver MANUFACTURING EXCELLENCE SMART MACHINES & EQUIPMENT PUBLIC Copyright 2018 Rockwell Automation, Inc. 8 All Rights Reserved. 8

8 MANUFACTURING EXCELLENCE Demands Smart Machines & Equipment Real-time Data Voltage, Kwh,Running Time, Temperature, Faults etc. Security PROTECT Securing the data flow Information CONTEXTUALIZATION Energy/Product, OEE Knowledge ANALYTICS Why are we using additional power? Wisdom OPTIMIZE Use improved control algorithms PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 9

9 Smart Machines are COMPLIANT Insert Sub Title here PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 10

10 Industrie 4.0: RAMI 4.0 A Connected Enterprise Relies on Existing Standards PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 11

11 Compliant Smart Machines Leveraging Existing ISA Programming Standards ISA 101 Effective displays Library of contextual display objects to drive productivity ISA S88 / TR88 Procedural control Pre-Built sequencers automate procedures to free operator to focus on process ISA 18.2 Standards-based alarming Effectively direct the operator s attention with alarms to improve the productivity, safety, and environment of your plant PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 12

12 Compliant Smart Machines Directly Integrate Compliant Safety, Power, and Condition Monitoring Integrated Safety Smart Machines combine safety and standard control and utilize contemporary safety solutions. CIP Safety provides safe speed, direction, position & Zone Control with functional safety designed in, opening a new window into the OEMs machine How often is the systems tripped? Where is safety impeding productivity? Are safeguards being defeated? Power Monitoring Energy Monitoring products capture an exhaustive amount of data about your energy network, keeping you well-informed on: How much power you use What your major loads are When you use electric power the most How much you pay for it The quality of the power you use Condition Monitoring OEMs can reduce unplanned downtime and perform predictive maintenance. Measurement, signal processing and integration tools present the indicators of condition or fault Configurable for any machine, easily integrated to Logix over EtherNet/IP. Integrated detection, identification, and notification, and actions PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 13

13 Smart Machines are securely CONNECTED Insert Sub Title here PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 14

14 Smart Machines in a Connected Enterprise Secure, Remote Access Good, Better & Best Good Modems, eg Inhand, ewon, Prosoft, HMS Inbound and/or Outbound Secure VPN tunnels Basic User Authentication Basic Access Audit Trail Basic End-User Control (On/Off) Better RA s Secure Remote Access Platform CPwE compliant Outbound Only Comms (443) SSL Certification/Fingerprint Limit access by User and/or IP address User Authentication Remote Access Audit Trail Remote Access Surveillance Complete End-User control Best RA/Cisco Reference Architecture Globally recognized best practice Validated Design for remote access Enables secure plant-to-business network convergence Security applied at all levels of the architecture PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 15

15 Smart Machines in a Connected Enterprise Security Holistic Defense-in-Depth - IEC No single product, technology or methodology can fully secure Industrial Automation and Control System (IACS) applications. Protecting IACS assets requires a defense-in-depth security approach, which addresses internal and external security threats. Physical limit physical access to authorized personnel: Cells/Areas, control panels,cabling, and control room. locks, gates, key cards, biometrics. This may also include policies, procedures and technology to escort and track visitors Network security framework for example, firewall policies, access control list (ACL) policies for switches and routers, AAA, intrusion detection and prevention systems (IDS/IPS) Computer Hardening patch management, Anti-X software, removal of unused applications/protocols/services, closing unnecessary logical ports, protecting physical ports Application authentication, authorization, and accounting software Device Hardening change management, communication encryption, and restrictive access PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 16

16 Protecting your Smart Machines Smart Machines Utilize Defense-in-Depth Security Practices Content Protection Protect viewing, editing, execution, exchanging data and use of specific pieces of control system content. (NEW)Execution Protection (NEW) Secured Data Exchange Password-based Source Protection License-based Source Protection FactoryTalk Security Tamper Detection Detect & Record unwanted Activity & Modifications to the application (NEW) Component Change Detection Logix Change Detection Audit Value Controller Change Log Security Server Validation High integrity Add-On Instructions Hardening the Network Control Access to the network, Detect unwanted access and activity Stratix 5900 Services Router Disabling unused ports / services Logix data access control Stratix MAC ID security / ACLs Logix controllers trusted slots CLX secure comm card (EN2TSC) PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 17

17 Smart Machines are COMPETITIVE Insert Sub Title here PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 18

18 Leverage New Technology Examples on reducing development and delivery costs Kinetix Tuningless Features Smart Machine drives tune themselves! Load Observer dynamically estimates the load torque & provides a feedback signal to cancel its effect Adaptive Tuning w/ Tracking Notch Filter compensates for unknown & changing load conditions on the fly Automatic Device Replacement Premier Integration at its finest. Three step process enables seamless device replacement. DHCP Port Persistence Firmware Supervisor ADC Automatic Device Configuration Instrumentation Integration Provide an immediate and measurable impact on asset availability, operational efficiency, and energy management. Reduced integration cost of disparate systems Safe monitoring of energized devices on operator screens. PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 19

19 Progressive Functionality Modular, Scalable Performance & Information Partnering with OEMs Smart Machine vision High MES > ERP (Performance, Quality, Production Tracking, etc.) Plant OEE & Performance Analytics Plant MES (Scalable MES/FT Production Centre) Machine OEE Performance Reports Line OEE & Performance Analytics Line (MES Lite ) (FT Historian / FT VantagePoint / RAPID) Machine + (FT ViewSE/ViewPoint/SQL Express) OEMs are being asked to provide connectivity and to increase scope Low Machine Line Plant Enterprise Machine (PVP7/FT ViewPoint) PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 20

20 Mobility & Portability Reducing downtime through better Information Accessibility Delivers one new experience and helps industrial teams improve productivity! Zero Friction Designed for Industry Easy & Secure Securely access, enter data, & control your FT View app from a web browser No client software to install or maintain Real-Time and Historical Trending ViewPoint is now HTML5! Support for ios and Android Safely and securely deliver your CONTENT to any combination of DEVICE, USER and LOCATION Centrally manage users and devices Increases Security Provides Location-Based Mobility PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 21

21 Scalable Analytics Partnering with OEMs Smart Machine vision Optimization Orchestration / Presentation Machine Performance Device Health More to Come PRESCRIPTIVE What Should I Do? PREDICTIVE What Will Happen? DIAGNOSTIC Why Did it Happen? DESCRIPTIVE What Happened? MACHINE LEARNING Edge On-Premise Cloud PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 22

22 Smart Machines in a Connected Enterprise Enabling the Fourth Industrial Revolution Security PROTECT Securing the data flow CONNECTED COMPLIANT COMPETITIVE PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 23

23 Don t Wait TIPS for SUCCESS Identify Opportunities Start Small Implementing a Smart Machine will bring POSITIVE impact to your business Use Modular, Standards based control Work with Technology Partners Continuously Improve PUBLIC Copyright 2018 Rockwell Automation, Inc. All Rights Reserved. 24

24 Questions? PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 25