Accelerating High Performance Manufacturing
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1 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Accelerating High Performance Manufacturing John Nesi Vice President Market Development
2 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. 2 at A GLANCE 22,500 EMPLOYEES 80+ COUNTRIES $6.65B Fiscal 2013 Sales Leading global provider of industrial power, control and information solutions 20+ INDUSTRIES Serving Customers for 110 Years Technology innovation Domain expertise Culture of integrity & corporate responsibility
3 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. 3 Increased Demand on Industrial Production More Water 30% 100% 80% $1T Annual Resource Productivity More Vehicles 50% More Steel More Energy
4 4 Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. The Connected Enterprise Business Imperative <14 % of manufacturers have tied their machines to the enterprise network 21% of manufacturers have suffered a loss of IP in the past year 2 Exabytes of big data generated by manufacturing more than any other sector $20B cost of unscheduled downtime Nearly 3/4 of U.S. plants are more than 20 years old $65B The global installed base of legacy automation systems reaching the end of their useful life SOURCE: Industry Week SOURCE: Kapersky (2014) SOURCE: McKinsey SOURCE: ARC SOURCE: Industry Week SOURCE: ARC
5 Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.
6 Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. SMART MANUFACTURING Highly Responsive to Consumers Less Supply Chain Risk and Variability Disaster Forecasting and Recovery Inventory Reductions Production Efficiencies
7 Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. High Velocity Plant Requirements Information that enables demand responsive shipment Flexibility that allows decreased inventory Systems to ensure product quality and lot tracking Low risk machine/line integration/expansion Product and Data Moving Together Make to Customer Demand, In Line Quality, Optimized Scheduling
8 Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. Transactional data: orders, supply network, product design ERP FINANCIALS HR LOGISTICS QUALITY CUSTOMERS IT CONVERGENCE INDUSTRIAL THINGS SENSORS, ACTUATORS OT Real-time data: CONTROL, SAFETY, SECURITY + alarms, events, states, energy, diagnostics, CONTROLLERS MATERIAL & TRANSPORT MACHINES & EQUIPMENT LABELERS & PRINTERS
9 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. 9 Scalable Computing (Control, Edge, Cloud) Information Management & Analytics Multi-discipline Control & Information Mobility & Visualization Smart Assets Secure Network Infrastructure Integrated Control and Information Convergence
10 Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. Connected Enterprise DATA ANALYTICS CLOUD & VIRTUALIZATION MOBILITY Contextualizing and analyzing data Smart devices create more things to be analyzed Reliability, support, and disaster recovery Shift from CapEx to Flexible & Scalable OpEx Access to actionable information Workforce is Mobile during typical work day
11 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Smarter. More Productive. More Secure. Scalable, Multidiscipline Control Machine and Process Safety Control & Automation Productivity (Design, Operate, Maintain) INTEGRATED CONTROL AND INFORMATION Information Platform Industrial Automation Security Protect Automation Investment $
12 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Smarter. More Productive. More Secure. Secure Network Infrastructure Visualization & Mobility Production Optimization INFORMATION PLATFORM Diagnostics & Prognostics Manufacturing Intelligence Delivering the information in the context that you require Track / Trace, Genealogy $
13 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. 13 Production Optimization: Global Snack Products Line Integration, Multi-Plant Performance Management Benefits Faster line integration OEM standardized interface Industrial data centers and remote monitoring for lower total cost of ownership Enterprise-wide optimization and OEE* dashboards to increase asset utilization Globally consistent safety and network services to reduce risk Raw material availability published Multiple disciplines of control performed on a common platform Machine uptime monitored Network assets organized and protected Recipes re-used Consistent oven temp maintained Batches tracked Energy consumption managed *OEE: Overall Equipment Effectiveness
14 Remote Monitoring Smart Assets Smart Plants 14
15 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. 15 Production Efficiency The Connected Enterprise IMPACT Regulatory Compliance Scale Labor Productivity Speed and Agility
16 Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. Organizational Alignment The Connected Enterprise CHALLENGES Competency, Talent Technology Adoption Data Security, Privacy Interoperability Standards
17 Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. 17 Assessment The Connected Enterprise EXECUTION Secure, Upgrade Infrastructure Working Data Capital Analytics Collaborate, Optimize
18 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
19 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
20 MANUFACTURING OPERATIONS MANAGEMENT PLANT FLOOR ENTERPRISE Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. The Connected Enterprise Implementation at Rockwell Automation ERP FINANCIALS HR LOGISTICS QUALITY WAREHOUSE IT Scalable computing Mobility Secure Network Infrastructure Multi-discipline Control & Information Smart Assets Rockwell Automation Cloud platform Modular Information Solution Standard Ethernet with Common Industrial Protocol (CIP) Manufacturing Execution System - Integrated Control and Information - Logix Data Collection INDUSTRIAL THINGS MATERIAL & TRANSPORT MACHINES & TESTERS OT PLCS & SCANNERS PRINTERS & LABEL SERVICES SHOP FLOOR PERSONNEL
21 Copyright 2013 Rockwell Automation, Inc. All Rights Reserved. Achievements PLANT BEHAVIOR Inventory 120 days to 82 days CapEx $3M/year in capital avoidance SUPPLY CHAIN / LEAD TIMES Delivery Mid-80s to 96% Lead Times Reduced 50% CUSTOMER SERVICE Time to Want 82% to 98% Quality 50% reduction in PPM Productivity 4% to 5% per year
22 Copyright 2014 Rockwell Automation, Inc. All Rights Reserved. The Connected Enterprise delivers transformational value in productivity and global competitiveness $ Faster Time to Market Lower Total Cost of Ownership Improved Asset Utilization Enterprise Risk Management
23 Follow ROKAutomation on Facebook & Twitter. Connect with us on LinkedIn. Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
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