Intelligent Motor Control Solutions Process Solutions Summit

Transcription

1 Intelligent Motor Control Solutions Process Solutions Summit Roger Dorsel Power Control Area Manager 5058-CO900F

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4 Motor Control Technologies Scalable Low Voltage & Medium Voltage Solutions Across-the-Line Starters Full Voltage Fixed Speed Soft Starters Reduced Voltage Fixed Speed Variable Frequency Drives Motor Control Centers Variable Speed Centralized Motor Control 4

5 Communication Evolution LIMITED LOWER Installation Functionality Costs HIGH LIMITED Costs Device Information ADDITIONAL Configuration 5

6 Intelligent Motor Control ENABLER EtherNet/IP REDUCED Costs FASTER Installation REAL-TIME Data 6

7 Value Delivered $ Faster Time to Market Lower Total Cost of Ownership Improved Asset Utilization Enterprise Risk Management 7

8 Faster Time to Market Reduce development time Reduce commissioning time Enable common user experience ENABLED BY Efficient engineering Premier Integration 8

9 Premier Integration Eliminate address mismatches Motor Control Device parameters... automatically mapped in 9

10 Premier Integration One-time configuration of controller & devices Simplify commissioning Studio 5000 configures... All Motor Control 10

11 Premier Integration Develop modular code Reuse from project to project Associate variables in logic... to 11

12 Integration Assistant Automatically exports device configuration to Studio 5000 SAVES Programming Time INTEGRATION ASSISTANT > > > IntelliCENTER MCC ControlLogix 12

13 Efficiency Delivered Fully assembled. Factory installed. Preconfigured. IntelliCENTER MCCs 13

14 Establishing a New Workflow System Integrator Application Development Begins Application code developed with no concern about physical devices Leverage code developed in previous projects TIME Electrical Contractor Technical Specification List of Motors Application Development Concludes MCC configuration file exported to Studio 5000 with the aid of IntelliCENTER Integration Assistant Variables in the application are now easily associated with devices in the MCC Rockwell Automation IntelliCENTER MCC Internal wiring IP adresses Device identification Device configuration Electrical testing Configuration testing Configuration files Drawings 14

15 Faster Implementation. Lower Cost. SITE MATERIALS & LABOR PURCHASE PRICE Conventional MCC IntelliCENTER MCC 15

16 Lower Total Cost of Ownership Energy savings Energy management ENABLED BY Variable speed control Energy intelligence $ 16

17 On the Plant Floor 50% of the energy consumed is by electric motors PowerFlex variable speed control devices can help Reduce speed 20% Save 50% energy 17

18 Calculate ENERGY

19 Allen-Bradley PowerFlex Variable Speed Drive Portfolio LOW VOLTAGE MEDIUM VOLTAGE 1 to 2000 Hp 0.75 to 1500kW Air cooled 200 to 8000 Hp 150 to 6000 kw 400,480, 600, 690V IP00, IP20, IP54 Liquid cooled 1250 to 9000 Hp 930 to 6700 kw 2.3, 3.3, 4.16 & 6.6 kv Configurations Direct-to-Drive AFE rectifier 18-pulse rectifier 19

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21 INTELLIGENT MOTOR CONTROL SOLUTIONS DELIVER IMMEDIATE VALUE & LONG-TERM FLEXIBILITY ENERGY EFFICIENCY DEVELOPMENT TIME INSTALLATION COSTS DOWNTIME & MAINTENANCE PERSONNEL/EQUIPMENT PROTECTION LOWER TOTAL COST OF OWNERSHIP 21

22 Improved Asset Utilization Reduce unplanned downtime Reduce time to repair ENABLED BY Embedded diagnostics Remote monitoring Automatic device configuration 22

23 Embedded Diagnostics Data triggers intervention before unplanned downtime Electric motor current indicating loading conditions Vibration signature indicating mechanical unbalance Torque signature indicating process anomalies 23

24 Embedded Diagnostics Current Time to Reset Trip / Warning Histories Proactively alert users... Number of Starts % Thermal Capacity Utilization Voltage & Energy (Future Capability) Operational Hours Time to Trip 24

25 Remote Monitoring Virtual Support Engineer Continuous Performance Monitoring Immediate Alerts Troubleshooting Assistance Problem Resolution PowerFlex

26 Automatic Device Configuration + Configuration IP Address + LOWER TIME TO REPAIR 26

27 Enterprise Risk Management Personnel Safety Equipment Protection ENABLED BY Remote monitoring ArcShield arc resistance SecureConnect power disconnects 27

28 Allen-Bradley CENTERLINE MCC Remote Monitoring Separate personnel from high-energy equipment against electrical shock ENABLED BY IntelliCENTER technology 28

29 Safety by Design Core Features Automatic shutters immediately isolate vertical bus when unit is removed Center-mounted bus improves heat dissipation against electrical hazards Solid grounding system reduces shock hazards 29

30 Safety by Design SecureConnect Option Connect & Disconnect unit slabs without exposure to live electrical parts exposure to electrical hazards NFPA 70E Section compliant 30

31 Safety by Design ArcShield Option Limit amount of available arc fault current.5 Contain a hazardous arc fault & help prevent cascade throughout enclosure in Low Voltage and Medium Voltage applications Help shield personnel at front, rear & sides of enclosure Type 2 accessibility C compliant 31

32 Value Delivered $ Faster Time to Market Lower Total Cost of Ownership Improved Asset Utilization Enterprise Risk Management 32

33 Intelligent Motor Control EtherNet/IP 33

34 Thank you Follow ROKAutomation on Facebook & Twitter. Connect with us on LinkedIn CO900F