Spirit Research and Development: Improving Flight Today and Tomorrow
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1 Spirit Research and Development: Improving Flight Today and Tomorrow Vicki S. Johnson, Ph.D. February 8, 2017 Spirit Proprietary
2 Spirit Is the Leading Global Aerostructures Tier 1 Supplier Global aerostructures leader With a balanced aerostructures portfolio Fuselage (52%) Propulsion (26%) Wing (22%) Source: McKinsey & Company On all of 12,500 Boeing/Airbus backlog And an emerging presence in Defense P-8 Tanker B-21 SPR backlog = $47B 2
3 Spirit Has a Global Footprint KINSTON NORTH CAROLINA SUBANG MALAYSIA TULSA OKLAHOMA PRESTWICK SCOTLAND WICHITA KANSAS SAINT-NAZAIRE FRANCE ~15,000 Employees across 15M square feet of facilities 3
4 Spirit Executive Leadership Team 4
5 High-rate Production Capability A320 5
6 Section 41 of the Boeing 787 6
7 The Dreamlifter Carries Two 787 Section 41s at a Time 7
8 Current Production Rate: s / month 8
9 Single Aisle Airbus A320 LEADING & TRAILING EDGE Boeing 737 LEADING EDGE SLATS THRUST REVERSER & PYLON FUSELAGE FORWARD SECTION 9
10 Defense P-8A, P-8I (ITAR Controlled Modifications) KC-46A Tanker Sikorsky CH-53K STRUT, FIXED FAN DUCT, INLET, FAN COWL & CORE COWL FORWARD FUSELAGE SECTION COCKPIT CABIN & FUSELAGE Bell V-280 COCKPIT CABIN & FUSELAGE FIXED LEADING EDGE Northrop Grumman B-21 10
11 Twin Aisle Boeing 747 Boeing 777 FORWARD FUSELAGE AND COCKPIT STRUT, INLET, FAN COWL STRUT, THRUST REVERSER, INLET, FAN COWL FORWARD FUSELAGE SECTION FIXED LEADING EDGE 11
12 Twin Aisle Boeing 767 Boeing 787 FORWARD FUSELAGE SECTION PYLON INTEGRATED LEADING EDGE FIXED LEADING EDGE FORWARD FUSELAGE SECTION STRUT, THRUST REVERSER, INLET, FAN COWL & CORE COWL 12
13 Twin Aisle Airbus A350XWB Airbus A380 CENTER FUSELAGE LEADING EDGE & SPAR INBOARD FIXED LEADING EDGE 13
14 Business and Regional Jet Bombardier CSeries PYLON Gulfstream G650 THRUST REVERSER, INLET, FAN COWL, APRON, ENGINE BUILD UP (E.B.U.) Mitsubishi MRJ PYLON 14
15 Spirit Research and Development Horizon 1 Production Improvements Mission Create value through the development and implementation of technology Drilling Composite Bladders Horizon 2 Development Programs Ti Joule Forming Core Forming Horizon 3 Advanced Research CFD of Cascade Options Thermoplastics 15
16 Horizon 2 and 3 Portfolio Process Market Assessment of Customer Outlook Pulse Spirit Define Key Needs for Future Products Configs Tech Integration of Technology Roadmaps Roadmap New Product-Technology Proposals Projects 16
17 Composite Processing Technology Resin Infusion Technology Robotic Stitching Equipment Cure Optimization and OoA Technology Automated Fiber/Tape/Fabric Layup World Recognized Composite Processing Expertise 17
18 Composite Materials Technology X-55/ACCA VARTM Fairing 5HS AS4/Hexcel HRH/CPD ft. Resin infused Spar NCF/EP2400 Integrally stiffened fuselage panel Dry Fiber Placed fan Cowl demo; Hexcel Hi-tape/RTM-6 AFP of OOA prepreg-complex shape MTM45-1; Cytec 5320 AFP of OOA BMI prepreg tow. SW demo panel Stitched Resin infused wing box demo panel NCF/RTM-6 Development Success with Many Material Types 18
19 Metals Technology Titanium Forming Joule Heating Titanium Direct Metal Deposition Integrated Structures Reconfigurable Tooling Advanced Titanium Machining High Performance Machining Focus on Decreasing Buy to Fly Ratios 19
20 Automation Technology Fastening Non-Destructive Inspection Thermal Spray Cleaning & Surface Prep Prime & Paint Stitching Automation Technology for Rate 20
21 Inspection Technology Spar NDI Laser Technology Skin NDI Trim & Drill Cell Small Part Robotic NDI prototype Automating Stringer Inspection In-Process Inspection with Feedback Control Enables Quality 21
22 Advanced Tooling and Support Materials Rapid Prototypes INFLEXION Tooling Process High Temperature Tooling Reconfigurable Stretch Forming State of the Art Tooling Software Support Materials Current Bladder New Bladder State of the Art in Tooling Technology 22
23 Product Design and Analysis Stress Analysis Tools Composite Process Analysis Computational Fluid Dynamics 3D Finite Element Analysis Integration of R&D and Product Design 23
24 Test Lab Capabilities Static Testing Fatigue Testing Damage Tolerance Environmental Vibration Acoustic Air Flow Structures External Partnerships for DO-160G Tests (EME, Fire, Etc.) Industry Leading Expertise in Aerospace Testing 24
25 Advanced Technology Through Expertise and Creativity 25
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