IACMI - The Composites Institute
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1 IACMI - The Composites Institute Raymond. G. Boeman, Ph.D. Associate Director Vehicle Technology Area managed & operated by Michigan State University
2 Manufacturing USA - Institutes
3 Membership 149 Members 9 Charter 13 Premium 123 Consortium 4 Resource Representing 34 States Industry, Academia & Government Stakeholders Academia: 11 Association: 6 Government: 8 Large Enterprises: 45 Small to Medium-Sized Enterprises: 79
4 Technical Focus on Advanced Composites & Structures
5 Colorado: Wind Turbines WASHINGTON OREGON Indiana: Innovative Design, Predictive Modeling, and Simulation NEVADA CALIFORNIA IDAHO UTAH ARIZONA MONTANA WYOMING COLORADO NEW MEXICO NORTH DAKOTA SOUTH DAKOTA NEBRASKA KANSAS TEXAS MINNESOTA IOWA MISSOURI LOUISIANA Michigan: Vehicles WISCONSIN MICHIGAN OHIO ILLINOIS INDIANA KENTUCKY TENNESSEE OKLAHOMA ARKANSAS WV MISS ALABAMA GEORGIA FLORIDA MAINE VT NH MASS NEW YORK RI CONN PENN NEW JERSEY DELAWARE VIRGINIA NORTH CAROLINA SOUTH CAROLINA MARYLAND Ohio: Compressed Gas Storage ALASKA Tennessee: Composite Materials and Process Technology HAWAII
6 Operating Model Industrial Collaboration Spaces Michigan Colorado Tennessee Indiana Ohio Shared spaces catalyzing ideas, expediting R&D
7 Design, Modeling and Simulation Validation & Verification Capability Installed
8 Materials and Processing Technology Area University of Tennessee, Knoxville Fibers and Composites Manufacturing Facility and Engineering and Annex Plus Materials and Processing Capabilities at Vanderbilt and University of Kentucky Carbon Fiber Technology Facility Carbon Fiber Technology Center and The Department of Energy s Manufacturing Demonstration Facility (MDF) at ORNL Seamless interaction of students and staff between UT and ORNL/IACMI Workforce development: Training and internships Unique technical capabilities including Intermediate to large scale composite fabrication and discontinuous fiber processing
9 Compressed Gas Storage Technology Area Performs basic and applied research, engineering services, and testing Third in the U.S. in funded materials research More than 460 professional research staff
10 Wind Technology Area Composites Manufacturing and Education Technology Facility (CoMet) Manufacturing space focused on composite manufacturing innovation 55 x ,000 sq. ft. Adjacent to blade test facility Full-scale blade subcomponent manufacturing
11 Vehicle Technology Area Facilities Composites Materials & Structure Center, Lansing Composites Vehicle Research Center, Lansing IACMI Vehicles Scale-up Facility, Detroit 7,500 ft 2 Characterization and Processing Laboratory Over $5M in Equipment Full-time staff -3 professionals and 2 technicians Supported by TARDEC Composite Joining Design & Manufacture Impact Resistance Multi-Functional Composites Self-Diagnostic Composites Structural Integrity Full-scale RD&D facility Injection Molding Compression Molding Prepreg Tape layup HP-RTM
12 National Capabilities-Michigan Vehicle Scale Up Facility in Corktown, Detroit Co-located with LIFT, 100K sqft total Capitalization underway >$15M Construction complete Q3/Q Equipment coming online
13 Laboratories (construction underway) Analytical-wet lab Material preparation (e.g., mixing) Materials Characterization FTIR, DSC/DMA, Microscopy, etc Trimming, cutting, grinding, etc. Intermediates & Preforming Lab (450 m 2 ) Temperature & humidity controlled Negative pressure & filtered return (carbon containment) Pre-preg, tape lay-up, compounding
14 Major equipment coming online Compression Press Schuler Press: 4000T, 3.7m x 2.4m platen Thermosets & Thermoplastic Infusion, compression In commissioning Injection Molding Cell Milacron Press: 3000T, 3m x 2.4m platen 1-10kg shot size, 3 275kg dryers Robotic handling Operational
15 Additional equipment to be installed within 6 mons 12 Prepreg machine (August Delivery) High-pressure RTM (Ordered soon) Representative photo, vendor TBA
16 Consigned Equipment Plasma cleaning & coating (2 systems via LIFT) Systems for rapid (induction) heat-cool for injection & compression molding
17 Tools currently available for project use Saturn Fender Chevy Volt Battery Box Tonneau cover (inner & outer) Ford Sport Trac
18 Thank you!
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