Design and Development Best Practices for a Reliable Industrial Ethernet Network

Transcription

1 Design and Development Best Practices for a Reliable Industrial Ethernet Network Chris Blakely Network Infrastructure Territory Account Manager Northern Indiana TM 2018 Panduit Corp. All Rights Reserved 1

2 Scheduling Update: Panduit Sessions at Today s Kendall Technology Summit T68 Panduit - The Industrial Network Infrastructure, Your Future Business Foundation Industrial network infrastructure is a valuable business asset. Investments in legacy industrial networks require a clear migration path to optimize return on assets while not missing out on performance enhancements from new technologies. A robust, well-executed physical layer is foundational to this asset continuing to deliver value. Rapidly emerging technology advances like the Internet of Things, Wireless Sensor Networks, Power over Ethernet and Time Sensitive Networking can leverage your network more fully, given a little education and judicious planning. These advances are discussed to define their function, fit in industrial applications and time capability. Using real time network health metrics to understand current sate performance, rapidly address problems and identify performance improvements is a best-in-class competency. Choices you make today ensure the future viability of the network. This session focuses on essential knowledge and tactics in current, near future, and distant future time domains that guide your network plans. It also suggests resources and strategies to assist you in assess, design, deploy and maintain. T87 Panduit - Best Practice ANSI/TIA 1005-A Physical Layer Deployment Strategy Harmonizing TIA language with international standards from ISO, IEC and CENELEC leads to a simplified/efficient TIA structured physical communication infrastructure deployment that ensures higher performance, security, and longevity. This session focuses on TIA network deployments standards, how to design an infrastructure that adheres to M.I.C.E standard without overspending, performance expectations, and end-user s benefits. 2

3 3 What Does The Connected Enterprise Mean To You?

4 4 Panduit s Place in the Connected Enterprise

5 Strategic Alliances Link Logical Network Architectures to Physical Deployments Cisco Validated Designs (CVDs) for Industrial Automation 5

6 Panduit Overview Collaboration and Targeted Innovation Cisco Networking Switching Technology Rockwell Automation Industrial Automation Allen-Bradley Switch Panduit Infrastructure Integrated Network Zone System 6 Joint engineering and product development Interoperability testing conducted Enhanced Infrastructure Design Corporations require upgrades in physical infrastructure technology to meet their customer s demands and maintain competitive advantage

7 Is THIS Your Plant Network Infrastructure Deployment Strategy? If their network goes down due to a faulty infrastructure, can they Run machines or process Perform Quality Checks Ship or Receive Print Labels or package Issue material Record regulatory data Manage resources Operate safely and securely Communicate with IOT Sensors, Gateways, & Devices 7 If you Answered NO to any of the above, then hardening, resiliency, and redundancy may be required!

8 8 The Reality for Most of Our End Users is that THIS is their Industrial Network 8

9 9. And most installations are Unplanned, Not Scalable, and Problematic. 9

10 10 Bottom Line: Every Industrial End User is Rethinking THEIR Current Connected Enterprise Strategy!!

11 CPwE Converged Plantwide Ethernet TESTED AND VALIDATED REFERENCE ARCHITECTURES A collection of use case driven reference architectures. Designed to be robust and scalable. Created by Cisco and Rockwell Automation 10 years ago. Panduit has been an active contributor for > 2 years now. 11

12 The CPwE s Ultimate Goal: To Mitigate Risk and Reduce Downtime Costs Reference Points of Industry Downtime Direct Costs ($ per minute) $22,000 $120 $180 $275 $550 $3,500 $5,000 Injection Molding, Extrusion Power Plant Food and Beverage, Tobacco Pulp & Paper Oil & Gas Data Center Automotive Mfg. Multiple information sources: Application Downtime, Your Productivity Killer, ARC Brief, January 2012, ARC Advisory Group; Business Industrial Network, Downtime Survey 2001; Emerson Network, Data Center Outages Can Be Painful; ATS/Nielsen Research Automotive Manufacturers Survey, 2007; PlantEngineering; Maintenance Technology. 12

13 Everything We Do In Support Of The CPWE Is Standards Based! The Industrial Premises Telecommunications Standard Developed by the TIA TR-42.9 Industrial Infrastructure Subcommittee and published in May 2012, the Standard provides infrastructure, distance, telecommunications outlet/connector configuration, and topology requirements for cabling deployed in industrial environments. Industrial Areas Telecommunications Spaces Telecommunications Pathways Fire Stopping Backbone Cabling Horizontal Cabling Work Area Grounding and Bonding Industrial Cabling Performance Requirements 13

14 Applicable Industrial Standards Telecommunications Standards Common Standards Premises Standards Component Standards ANSI/TIA-568-C.0 (Generic) TIA-569-B (Pathways and spaces) ANSI/TIA-606-A (Administrative) ANSI/TIA-607-B (Bonding and grounding / earthing) ANSI/TIA-758-A (Outside plant) ANSI/TIA-862 (Building automation systems) ANSI/TIA-568-C.1 (Commercial) ANSI/TIA-570-B (Residential) ANSI/TIA-942 (Data centers) ANSI/TIA-1005 (Industrial) ANSI/TIA-1179 (Healthcare) ANSI/TIA-568-C.2 (Balanced twisted-pair) ANSI/TIA-568-C.3 (Optical fiber) ANSI/TIA-568-C.4 (Coaxial) ANSI/TIA-1005 is explicitly supported by the 568-C cabling standard TIA/EIA-568-C Defines cabling types, distances, connectors, cable system architectures, cable termination standards and performance characteristics, cable installation requirements and methods of testing installed cable C.0 defines the overall premises infrastructure for copper and fiber cabling C.2 addresses components of the copper cabling system C.3 addresses components of fiber optic cable systems 14

15 The Industrial MICE Table M.I.C.E diagramming allows the design to balance component costs with mitigation costs in order to build a robust yet cost-effective system. WORK AREA AUTOMATION ISLAND M 1 I 2 C 3 E 2 M 3 I 3 C 3 E 3 CONTROL ROOM M 1 I 1 C 1 E 1 DISTRIBUTOR FACTORY FLOOR M 1 I 1 C 2 E 2 15

16 Increased Environmental Severity 16 TM Environmental M.I.C.E Analysis Pg. 11 M 3 I 3 C 3 E 3 M 2 I 2 C 2 E 2 M 1 I 1 C 1 E 1 (ANSI/TIA 568 &1005) 2018 Panduit Corp. ALL RIGHTS RESERVED Mechanical Ingress Chemical/ Climatic Electromagnetic 2018 Panduit Corp. All Rights Reserved 16

17 M.I.C.E Diagramming Packaging Office Balance component costs with mitigation costs 17 Control Room Processing

18 Enterprise Rated Ethernet Solutions Typical requirements (PanNet) No environmental ratings Office environmental ratings Higher bandwidth as it is usually a backbone of the network Solid copper cable construction or fiber optic Types of Solutions Jacks Category 6A to 5e, STP and UTP (i.e. - PanNet Mini-Com, and NetKey Keystone) Patch Cords Typically Category 6A or 6, various colors, shielded/unshielded All Panduit jacks and patch cords are performance tested and serialized Cable Typically 6 or 6A, various colors, U/UTP and F/UTP If running PoE make sure to validate cable de-ratings (use Panduit Matrix offering) M 1 M 2 M 3 I 1 I 2 I 3 C 1 C 2 C 3 E 1 E 2 E 3 Increased Severity 18

19 Industrial Rated Ethernet Connectivity Typical requirements IP65/67 and IP69k Shielded Robust connections to cabinets Shorter runs Types of Industrial Connectivity RJ45 with environmental protection shielded and unshielded versions (i.e. - IndustrialNet TX6A Patch Cords and Bulkheads M12 connectivity (D-code and X-code) D-code - 4 pin, 10/100 Mbit, 2 pair, IDC, STP and UTP X-code - 8 pin, 10 Gbit, 4 pair, IDC, STP and UTP 600V rated patch cords connections required in UL type control systems containing high voltages (up to 600 volts) Typically RJ45, Stranded, foil over braid shield M 1 M 2 M 3 I 1 I 2 I 3 C 1 C 2 C 3 E 1 E 2 E 3 Increased Severity 19

20 Industrial Rated Ethernet Cabling Typical Requirements (IndustrialNet) Solid - Very Good at insertion loss rating, but not very flexible Stranded - Good at insertion loss, but Excellent at flexibility Shielded or Unshielded Jacket type PVC GOOD rating in all functional areas, oil and abrasion resistance and flex TPE VERY GOOD rating in oil and abrasion resistance; EXCELLENT in flex PUR VERY GOOD in oil resistance; EXCELLENT in abrasion resistance and flex General Purpose Industrial Cabling Category 6 and 5e, PUR / TPE jackets, 2 pair - SF/UTP, four pair S/FTP High Flex 600V Industrial Rated where higher voltage electrical cabling is in use 2 and 4 pair, shielded SF/UTP, UL approved, 10M cycles, High torsion, TPE jacket, CM/CMX flame rating Harsh Environment (i.e. Oil and Gas) DNV/GL and ABS certifications, MUD-resistant, Category 6 and 7, S/FTP M 1 M 2 M 3 I 1 I 2 I 3 C 1 C 2 C 3 E 1 E 2 Increased Severity E 3 20

21 M I C E Solution Guidelines Simplify industrial network selling and implementation 21

22 The CPWE Promotes A Zoned Network Architecture Reduces cabling installation Localizes network traffic to improve network resiliency Improves capability for network redundancy Reduces cost of future expansion Use M.I.C.E 22

23 The Converged Plant-wide Ethernet Architecture Panduit s Building Block Approach to the Industrial Zone Enterprise Cabinet Solutions Enterprise Zone Levels 4 and 5 Industrial Demilitarized Zone (IDMZ) Enterprise External DMZ/ Firewall Micro Data Center Industrial Zone Levels 0 3 (Plant-wide Network) Level 3 Site Operations (Control Room) Wireless LAN Controller (WLC) Active Standby RADIUS (AAA) Server Remote Access Server Core Switches Distribution Switch Stack Distribution Switch Stack Cell/Area Zone Levels 0 2 Cell/Area Zone Levels 0 2 Industrial Distribution Frame Camera Phone WGB LWAP SSID 5 GHz WGB LWAP LWAP SSID 2.4 GHz Rockwell Automation Stratix 5000/8000 Layer 2 Access Switch HMI Soft Starter Safety Controller Safety I/O AP SSID 5 GHz WGB Zone Network System Controller Controller Cell/Area Zone - Levels 0 2 Redundant Star Topology - Flex Links Resiliency Unified Wireless LAN (Lines, Machines, Skids, Equipment) Drive Controller I/O Instrumentation Cell/Area Zone - Levels 0 2 Ring Topology - Resilient Ethernet Protocol (REP) Unified Wireless LAN (Lines, Machines, Skids, Equipment) Servo Drive HMI Robot Safety I/O Cell/Area Zone - Levels 0 2 Linear/Bus/Star Topology Autonomous Wireless LAN (Lines, Machines, Skids, Equipment) Control Panel Best Practices 23

24 The Panduit 5-In s Building Blocks to help you create a reliable end-to-end infrastructure. IN-ROOM IN-ROUTE IN-PANEL IN-FIELD IN-FRASTRUCTURE 24

25 Connecting Enterprise and the Plant Floor IN-ROOM IN-ROUTE IN-PANEL IN-FIELD Optimize industrial communication and linkage Provide a secure, protected environment Identify and report critical information proactively IN-FRASTRUCTURE 25 INDUSTRIAL DATA CENTERS

26 26 The Industrial DMZ The Physical Separation Between IT & OT 26

27 IDMZ Layout / Building Blocks The Panduit Micro Data Center/ Rockwell Automation Industrial Data Center A complete compute, network and storage solution! Dedicated to manufacturing Usually a firewall between MDC and Enterprise Virtualization a growing trend Typical applications running on an MDC are Historian, Production Monitoring (OEE), Recipe/Batch, Work Flow, Inspection, Asset Tracking, WIP Tracking, etc. 27

28 28 Panduit s IDMZ Pre-Configured Industrial Distribution Frame The Pre-Configured Zone Distribution Frame is used to protect 19 rack mount switches on the factory floor in a Zone Architecture Network. Consistent deployment and equipment placement while minimizing engineering and deployment time. Best in class thermal solution. Designed around the use of popular fiber based Cisco 3750X and copper based Cisco 2960S switch deployments.

29 Distributing Ethernet Throughout the Plant Floor IN-ROOM IN-ROUTE IN-PANEL IN-FIELD IN-FRASTRUCTURE Distribute Ethernet beyond IN-ROOM throughout the plant floor Assess, Design, Deploy and Manage an architecture for a high performing, appropriately segmented network Localize network traffic, and reducing traffic overloads INDUSTRIAL DISTRIBUTION FRAME (IDF) 29 NETWORK ZONE SYSTEMS

30 Panduit Enterprise Zone Enclosures Office Grade: Enterprise Networking & Building Automation Solutions 30

31 31 The Case for the Industrial Zone Enclosure: Typical Control Panel Deployment of an IA Switch 31

32 Panduit Industrial Zone Enclosures Panduit Pre-Configured Zone Enclosures IAZ1214C IAZ2424C IAZ2436C x 14 zone enclosure with pre-configured backplane for one Stratix 5700 industrial switch and cabling 24 x 24 enclosure with preconfigured backplane for one Stratix 5700 or Cisco IE2000 series industrial switches with UPS and power supplies. 24 x 36 enclosure with preconfigured backplane for up to two Stratix 8000 or Cisco IE3000 series industrial switches with expansion modules, UPS, and power supplies.

33 33 Panduit Switch Ready Network Zone Systems Z23R-S15 24 x 36 x 12 Enclosure Wiring ready for switch Redundant power supplies No battery, maintenance-free UPS Connectivity for 16 copper downlinks Connectivity for 2 MM LC fiber uplinks Z23R-S15 Z22R-S15 Z22R-S15 24 x 24 x 12 Enclosure Wiring ready for switch Redundant power supplies No battery, maintenance-free UPS Connectivity for 8 copper downlinks Connectivity for 2 MM LC fiber uplinks High voltage barrier not shown 33

34 Panduit Integrated Network Zone Systems Available in Integrated and Universal versions Includes cable management, connectivity, patch panels, high voltage barrier, pre-drilled backplane, din rails Redundant power supplies, terminals, disconnects, wiring UTP or STP connectivity Mild steel or 316 stainless steel Sloped top or window door available UL type 4/12, NEMA 4/12 or 4X/12, IP66 CE marked, UL508A, Thermally Validated, Installation Instructions Customizable in CPQ with SFPs and HD Flex cassettes 34

35 35 Integrated Zone Successes Varied Markets Automotive Food and Beverage Pulp and Paper Oil and Gas Chemicals Water/Waste water Metal/Material Processing Industrial manufacturing 35

36 IN- Panel: Connecting the Control Panel Cabling subsystem 1: Panduit Solutions Overview Field Network Connections RJ-45 shielded jacks and industrial plugs DIN compatible patch panels Cable management and bend radius control Physical port lock-in s / block outs Data Access Ports Data access ports for power/modular data Bulkhead RJ-45, USB connections Enclosure Bulkhead Connections IP67 Bulkhead RJ-45 IP67 RJ45 to M12 adapter Industrial Variant 5 Category 6A Networked Device Cordsets NFPA/NEC compliant 600V copper patch cords Cat5e, Cat 6A, LC fiber All factory assembled & tested Telecom Grounding & Bonding, EMI Shielding ANSI-TIA 607 compliant connections EMI noise reduction / shielding NEC/NFPA compliant 36

37 Control Panel Field Network Connections Provides the ability to land field (end customer) network cabling in the panel TIA structured cabling or point-to-point methodologies Panduit industry leading connector and media performance Fiber Patching Module Copper Patch Module 37 FDME8RG CDPP8RG CADIN1IG CBXF6BL-AY (elongated with fiber spool)

38 Panduit 600V Rated Industrial Patch Cords Patch cords needed in UL type control panels containing high voltages (up to 600 volts) Offered for four pair cable only; RJ45 connectivity 600 Volt rated suitable for use with control panels conforming to UL 508A safety standard Category 5e component performance Stranded conductors for high flexibility Shielded TPE cable construction foil over braid Offered in metric units for global offering Colors: teal (TL) standard; YL, RD and BL as options with factory MOQs Features Panduit patented plug with tangle-free latch Standard lengths 0.3, 0.6, 1, 2, 3, 5, 10, 15 and 20 meters 38

39 Deploying Ethernet to Machine IN-ROOM IN-ROUTE IN-PANEL IN-FIELD IN-FRASTRUCTURE Maximize plant uptime and ensure long time reliability Maximize facility uptime while reducing operating costs Prevent unauthorized disruption of service Proactively troubleshoot network connections Industrial Copper & Fiber Cabling Industrial Bulkhead Industrial Shielded Modular Jacks Industrial M12 & Field RJ45 39

40 Why the Right Mix of Commercial and Industrial Grade Ethernet Cable is Important! Cable Type Cat 5e, Cat 6 Unshielded Cat 5e, Cat 6 Shielded 600 Volt rated High Flex Cable, Cat 5e Zero Halogen Cat 5e (2pr) Cat 6 (4pr) Jacket Type Jacket Rating Shielding Type Flex Rating Cost PVC CM UTP Medium $ PVC CM F/UTP Medium $ TPE CM / CMX Outdoor SF/UTP PUR ZH (IEC ) SF/UTP (2pr) S/FTP (4pr) High Flex 10,000,000 cycles High Flex 10,000,000 cycles $$ $$$ 40

41 Panduit Industrial Connectivity Solutions Panduit TG Cat 5e, 6, 6A UTP/STP Jacks Panduit Industrial RJ45 Plug (5e, 6, 6A) Panduit Cat 6A Field Term Plug Jack Panduit Cat 5e, 6, 6A Modular Plug M12 X-Code & D-Code Male Connector Panduit Industrial Bulkhead Coupler 41

42 RJ45 to M12 D / X-Code (Single and Double Ended) Cabling Sub-system 1 and 2 Single ended M12 D-code and M12 X-code Dual ended D-code to D-code X-code to X-code D-code to RJ45 X-code to RJ45 UL and RoHS compliance TPU jacket Nickel Plated CuZn coupling nut Gold plated contacts NEMA 1, 3, 4, 6P and IEC IP68 42 Operating temperature -40 to +75 C (32 to +167 F) 4A rated current 250V rated voltage

43 Panduit PanNet Industrial Face Plate & Outlet Solutions SM 43

44 44 Panduit Fiber Optic Cabling Solutions: We ve got you covered! uM, 50uM, and SM Indoor & Outdoor Variety of Jackets and Constructions for Mission Critical Applications. Panduit OptiCom Termination Tools and Training! 44

45 45 Panduit Fiber Optic Cabling Solutions: Opticam 2 Pre-Polished CamLock Termination LC, SC, ST 45

46 Strengthening the Network From the Ground Up IN-ROOM IN-ROUTE IN-PANEL IN-FIELD Protect against hazards Reduce Intermittent failures Maintain a safe working environment Reduce risks IN-FRASTRUCTURE SECURITY & SAFETY 46 GROUNDING & BONDING

47 Defense in Depth (DiD) Security Strategy Port Block-out & Lock-in Devices RJ-45 Fiber USB Keyed Connectivity Jack Modules and Patch Cords USB Type A, B Ports 47

48 Panduit In-Frastructure Solutions Cable Protection Bend radius control Bundling Identification/Color Coding Labels, bands, colored cables & jacks Facilitates moves, adds, and changes Troubleshoot Don t forget grounding and bonding! Critical for communication Not just safety 48

49 Network Management Tools Panduit IntraVue Improving Network Visibility and Awareness Functional Needs Documentation of current state of network Monitor network readiness Gauge network performance Find faults or misconfigurations Uncover network traffic problems All through a common view, aka Single Pane of Glass 49

50 Panduit & Rockwell Assessment & Design Services Network Availability Considerations The degree of Availability is driven by the downtime cost Balance network resiliency costs and downtime costs Different types of resilient network topologies impact the physical layer Path and device separation Different grades of hardening to choose from Cable jacket/outer Device protection/cooling Connection reliability Tested, i.e. not just green light on Installation best practices Own the Design, and You WILL Own the Project!! 50

51 Panduit Industrial Network Infrastructure Services Assess Design Deploy Physical Infrastructure Evaluation On-site Project Management Grounding & Bonding Assessment In-depth Infrastructure Assessment Network Visualization Industrial Networking Physical Infrastructure Design Installation Specification Deployment Oversight and Validation 51

52 How do we insure the Connected Enterprise is deployed properly?? Hire a Panduit PCI-IA* IT Enterprise Data Center OT Micro Data Center 52

53 The Panduit PCI-IA/ SI/RA SP Integrator Partner Architecture Enterprise Structured Cabling Solution Data Center Infrastructure Solution Physical Infrastructure DCIM Industrial Automation Infrastructure Solution DESIGN Competency DEVELOP Competency DEPLOY Competency Includes: Fiber Copper Includes: Cabinets Pathways Thermal Management Hot/Cold Aisle Containment Includes: PDUs SmartZone Software Includes: Fiber Copper Converged Zone Enclosures PIN Distributors Panduit Industrial Network Program 53 Partner Enabled Services

54 Panduit PanGen 25 Year Installation Warranty The IA warranty is a 25 year term. The Partner needs to be a Panduit ONESM Industrial Automation Infrastructure partner accredited in the Deploy competency. In order to receive an IA warranty, all Panduit IA components and General Cable s IA cable must be used for an IA installation. Must access the MICE (Mechanical, Ingress, Climatic/Chemical, Electromagnetic) environment of the installation, and verify that the components used are rated for the application environment (Reference the ANSI/TIA 1005 Telecommunications Infrastructure Standard for Industrial Premises). The installation needs to be tested to TIA/EIA standards including the ANSI/TIA 1005 Telecommunications Infrastructure Standard for Industrial Premises. 54

55 Resources Converged Plantwide Ethernet (CPwE) White Papers Design and Implementation Guide Fiber Application Guide Design Tools: Rockwell Automation Proposal Works Rockwell Automation Integrated Architecture Builder (IAB) Industrial IP Advantage elearning Implementing Ethernet on the Plant Floor Discount Code - PPNX7QFQ 55

56 56 Industrial ip Advanatge:

57 Industrial ip Advantage: Training Courses 57 Panduit offers FREE Training for Partners in North America: PPNX7QFQ

58 Industrial ip Advantage: Free Panduit Training Codes Industrial IP Advantage Sponsored elearning Courses Virtual training classes from Industrial IP Advantage meet the emerging needs of control engineers and IT professionals tasked with deploying a secure, holistic network architecture. This elearning will help manufacturing and industrial companies streamline OT and IT operations using standard, unmodified Internet Protocol (IP). Each course uses interactive, scenario-based training on topics, such as logical topologies, protocols, switching and routing, physical cabling and wireless considerations. Courses 1 and 2: Designing for the Cell/Area Zone Course 3: Designing for Production Operations Course 4: Enterprise Integration and Maintenance To sign up for training visit Purchase Training > Add to Cart > View Cart > Use the appropriate Coupon Code noted below Customer, Prospect and Partner Codes: North America: PPNX7QFQ Latin America: PPLXZ73Q Asia Pacific: PPAMERSW EMEA: PPEQHL83 58

59 59 Thank You! 9/17/