ABRASIVES PRODUCT GUIDE

Transcription

1 ABRASIVES PRODUCT GUIDE

2 Table of Contents Innovation in Abrasive Technology Sun Abrasives strives to produce the best quality abrasives to meet the high expectations of our valuable customers. We are constantly developing new and innovative products to provide greater benefits to coated abrasive customers. 07_ Advantage of Film Abrasives 09_ Film 12_ Gold 15_ Sunfoam 17_ Sundisc 19_ Cut Off Wheel 20_ Quick Change Disc 21_ Waterproof 22_ Scuff Pads & Rolls 23_ Portable Belts 24_ Flexible Products 25_ Disc Pad

3 We Are People in Pursuit of The Best Quality Profile of Company Registered Name : SUN ABRASIVES CO., LTD. Trade Mark : SUNMIGHT Headquaters : Ansan-City, Kyonggi-Do, S.KOREA. Product : coated abrasives cloth, paper, film, etc. Sun Abrasives Co. Ltd was established in 1961 to further develop the coated abrasive industry in Korea. From the beginning, our goal is to supply the highest quality products to the global market. To achieve this goal, we continue developing new products and quality systems through strong investment in research and development. We supply a wide range of coated abrasive products worldwide including North America, Europe, and Asia. Sun Abrasives Co. Ltd is now recognized as the solution to the most demanding applications. Company Policy Supply the best quality to the global market Provide the best products at competitive prices Provide the best service to customers ISO 9001 KSA 9001 Quality System Certificate KOREA ABRASIVES established in Seoul City SUN ABRASIVES established in Buchon City Joint venture agreement with 3M U.S.A. Ground breaking of new plant in Ansan City The construction of No.1 maker completed The construction of No.2 maker completed ISO 9001 Certification SUNTEK The construction of new plant in Pyungtek SUNMIGHT USA established in North America

4 Supplying The Best Quality To The Global Market Aerospace Automotive Marine Metal Wood

5 FILM Advantage of Film Abrasives Why Film? Film is much more durable than paper and will not tear easily. The high durability provides longer product life and even surface provides outstanding finish. Film is the best choice for dry and wet sanding applications. Why Sunmight Film Abrasives? Sunmight Film is made with premium grain, strong resin bond, and special stearated coating. This provides superior performance and life. Perfect Sanding Surface With uniform mineral coating on perfectly even surface, film works better than paper. The result is outstanding finish without deep scratch marks. Film Backing (Even Surface) Paper Backing (Uneven Surface) Excellent Cutting and Long Lasting Sunmight Film s premium grain and strong resin bond provide faster and sharper cutting performance and longer life than competitors products. Cutting Performance Sunmight Film Competitor s Paper Life Sanding Surface Roughness Excellent Durability Deep Scratch Film backing is very strong and durable. It does not tear easily during sanding operation and is great for edges, corners, and irregular shapes. After Sanding with Film Disc After Sanding with Paper Disc After Sanding Good for Edge & Corner Sanding Less Shelling Problems Advance Adhesion Technology Special resin over resin adhesion technology reduces shelling problems. Film Product Paper Product Edge Sanding Corner Sanding Sunmight Film Competitor s Paper

6 FILM Sunmight Film is a premium product with strong and even surface film backing that allows better surface finish and longer life. It is also great for corner and edge sanding without problems with tearing. Grain Premium Aluminum Oxide Backing Polyester Film Bond Phenolic Resin Coating Open Coat Grit Range Automotive Aerospace Marine Wood Metal Film Velcro Discs Velcro Disc Film PSA Discs 3 No hole Velcro Disc GRIT 80~ No hole Velcro Disc ~ PSA Disc PSA Disc Roll 5 5 hole Velcro Disc 5 9 hole Velcro Disc ~ ~ GRIT 5" Multi hole Velcro Disc ~ No hole PSA Disc ~ ~ No hole Velcro Disc ~ No hole PSA Link Roll Disc ~ hole Velcro Disc ~ hole PSA Disc ~ hole Velcro Disc ~ No hole PSA Disc ~ ~ " Multi hole Velcro Disc ~ No hole PSA Link Roll Disc ~ No hole Velcro Disc ~ hole PSA Disc ~ hole Velcro Disc ~ No hole PSA Disc ~ No hole Velcro Disc ~

7 GOLD Sunmight Gold is made with premium aluminum oxide grain, high quality latex paper, and strong phenol resin. If you are looking for the best combination of performance, reliability, and value, our Sunmight Gold is your answer. Grain Premium Aluminum Oxide Backing Latex Paper Bond Phenolic Resin Coating Open Coat Grit Range Automotive Aerospace Marine Wood Metal Film Sheets Gold PSA Discs File Sheet Sheet Roll PSA Disc PSA Disc Roll 2-3/4 X 17-1/2 Plain File Sheet GRIT 36~ No hole PSA Disc GRIT 60~ /4 X 16-1/2 PSA File Sheet ~ No hole PSA Link Roll Disc ~ /4 X 16-1/2 Velcro File Sheet ~ hole PSA Disc ~ /4 X 25 yd. PSA Sheet Roll ~ No hole PSA Disc ~ /2" X 25 yd. Velcro Sheet Roll ~ No hole PSA Link Roll Disc ~ /2" X 25 yd. PSA Sheet Roll ~ hole PSA Disc ~ /4 X 45 yd. PSA Sheet Roll ~ No hole PSA Disc ~

8 Gold Velcro Discs Gold Sheets & Soft Flex Velcro Disc 5 No hole Velcro Disc 5 5 hole Velcro Disc 5" 8 hole Velcro Disc 5" Multi hole Velcro Disc 6 No hole Velcro Disc 6 6 hole Velcro Disc 6" Multi hole Velcro Disc GRIT 60~ ~ ~ ~ ~ ~ ~ File Sheet Sheet Roll Soft Flex 2-3/4 X 17-1/2 Plain File Sheet 2-3/4 X 16-1/2 PSA File Sheet 2-3/4 X 16-1/2 Velcro File Sheet 2-3/4 X 25 yd. PSA Sheet Roll 2-3/4 X 45 yd. PSA Sheet Roll 9 X 11 Plain Sheet 4-1/2 X 27 yd. Soft Flex Roll GRIT 60~ ~ ~ ~ ~ ~ ~

9 SUNFOAM Main s and Recommended Steps Clear Coat : Removing orange peel or paint runs (Wet sanding) Sunfoam is made with fabric and foam structure to provide outstanding finish and even surface pressure. Special abrasives coating on the fabric allows sanding and polishing at same time to finish your work much faster. It is great for curved and contour surfaces and works well on wet sanding. 6" Film disc 6" Sunfoam #1500 grit #3000 grit Compound Polish #3000 sunfoam drastically reduces the compound time #1500 grit #3000 grit #5000 grit Polish #5000 grit sunfoam may eliminate the compound process for small areas Suggested to use with Soft Backing Pad (08500) and interface pad (09600) Grain Aluminum Oxide Backing Fablic on Foam Bond Resin over Resin Coating Special coating on the fabric Grit Range Automotive Aerospace Marine Wood Metal Automotive Headlights : Refurbishing the gray old headlights (Wet sanding) 3" Film disc with interface pad 3" Sunfoam #500 grit #800 grit #3000 grit Compound Solid Surface : Matte, Semi Gloss, High Gloss finish (Wet or Dry sanding) 6" Film disc 6" Sunfoam disc Matte Finish : #180 #320 #240 Semi Gloss Finish : #180 #320 #240 #500 High Gloss Finish: #180 #320 #240 #500 #2000 #3000 New Innovation of Finishing Others : Furniture, Instruments, Bowling balls, Plastic etc Fabric and foam structure Provide a better finish without deep scratch Provide even surface pressure Good for wet sanding Good for contour or curved sanding Fabric sanding surface structure Fabric+abrasives Foam Velcro Sunfoam Special abrasive coating on the fabric Allows grinding and polishing at the same time : Reduces the compound polishing time (Clear Coat finishing) : Makes a desirable gloss much faster (Solid surface finishing) Abrasive grains on fabric surface Velcro Disc DESCRIPTION GRIT PACKAGING GRIT 3 No hole Velcro Disc ~ No hole Velcro Disc ~

10 SUNDISC Sundisc is a new revolutionary product that replaces current Fibre Discs. It is made in multi-layer structure which eliminates warping problems during storage. Ceramic Sundisc is a premium product designed for superior performance and longer life. Grain Ceramic, Alumina Zirconia Backing Multi Layer Special Backing Bond Phenolic Resin Coating Closed Coat Grit Range Automotive Aerospace Marine Wood Metal Ceramic Sundisc Disc GRIT 4-1/2 Ceramic Fibre Disc ~ Revolution in Fibre Discs 5 Ceramic Fibre Disc ~ Ceramic Fibre Disc ~ Strong Multi-Layer Structure Special multi-layer structure provides better cutting performance and longer life than regular Fibre Discs. Coating Mineral A/Z Sundisc Backing 1 st Layer 2 nd Layer No Warping Problems Remains consistently flat in humid conditions Easy to lock on tool Sundisc Fibre Discs Warping comparison test in humid conditions between Sundisc and Fibre Discs. (77 F, Humidity 45% - after 24 hours) Disc GRIT 4-1/2 Alumina Zirconia Fibre Disc ~ Alumina Zirconia Fibre Disc ~ Alumina Zirconia Fibre Disc ~

11 CUT-OFF HEELS QUICK CHANGE DISCS Sunmight Ceramic Cut-Off Wheel is designed for best performance on auto body sheet metal and other metals. It is made with premium ceramic grains to cut faster and last longer than the competitors' cut-off wheels. Sunmight Quick Change Disc is great for heavy-duty sanding. Sunmight Ceramic Quick Change Disc is a premium product that offers faster cut-rate and superior durability, and it will let you do more work in less time. Grain Ceramic Bond Phenolic Resin Grit Range 46 Automotive Aerospace Marine Metal Grain Ceramic, Alumina Zirconia Backing Ywt 100% polyester cloth Bond Phenolic Resin Coating Closed Coat Grit Range Automotive Aerospace Marine Metal Multi premium ceramic cut-off wheels - Premium ceramic grain cuts faster and cleaner - Flexible but strong structure - Requires less pressure - Less vibration, dust, and odor during operation Ceramic Quick Change Discs R Type Disc Premium Ceramic Grain Competitor Sunmight Comparing Cut Surface DESCRIPTION GRIT PACKAGING GRIT 2 Ceramic Quick Change Disc ~ Ceramic Quick Change Disc ~ Ceramic cut-off wheels A/Z Quick Change Discs Disc DESCRIPTION THICKNESS PACKAGING 1/32" 1/16" 3" Ceramic cut-off wheels " Ceramic cut-off wheels R Type Disc DESCRIPTION GRIT PACKAGING GRIT 2" A/Z Quick Change Disc ~ " A/Z Quick Change Disc ~

12 WATERPROOF SCUFF PADS & ROLLS Sunmight Waterproof is made with high quality water resistant paper backing for flexibility and outstanding finish. Special resin technology reduces possible curling problems during wet sanding operations. Sunmight Scuff Pads and Rolls are an excellent choice for surface preparation and fine finishing. Sunmight FLEX Scuff Pads have a thinner and very flexible structure. They work great on corners and contoured surfaces. They are all suitable for automotive refinishing and industrial applications. Grain Grit 220~800 Aluminum Oxide Grit 1000~3000 Silicon Carbide Backing Latex Paper Bond Resin over Resin Coating Closed Coat Grit Range Automotive Aerospace Marine Wood Metal Grain Maroon Aluminum Oxide Gray Silicon Carbide Bond Phenolic Resin Coating Special Coating on Non Woven Automotive Aerospace Marine Wood Metal Waterproof Scuff Pads & Rolls Sheet DESCRIPTION GRIT PACKAGING 9 X 11 Plain Sheet GRIT 180~ /2 X 9 Plain Sheet 1000~ Pad DESCRIPTION GRIT PACKAGING VERY FINE (MAROON) Roll ULTRA FINE (GRAY) BULK BULK 6" X 9" Scuff Pad "X10 yd Scuff Roll "X 9" Flex Scuff Pad

13 PORTABLE BELTS FLEXIBLE PRODUCTS Sunmight Ceramic Portable Belt is designed to get into tight spots and remove spot welds. It runs much cooler, cuts faster, and lasts longer than other conventional portable belts. Sunmight Flexible Sheets and Discs are made with highly flexible resin and film backing to provide fast cutting and best finishing. The products' high flexibility allows better contact on contour and concaved surfaces such as bumper covers, door frame, and car hood. Grain Ceramic, Aluminum Oxide Backing Ywt / Xwt cloth Bond Resin over Resin Coating Close / Open Coat Grit Range Automotive Aerospace Marine Wood Metal Grain Premium Aluminum Oxide Backing Very Flexible Film Bond Flexible Resin Coating Semi-Close Grit 400 ~ 1500 Automotive Aerospace Marine Wood Ceramic Portable Belts Flexible Backing and Elastic Resin - Good for contour and concave surface sanding Y-wt Portable Belt DESCRIPTION GRIT PACKAGING /2" X 18" Portable Belt Flexible resin and backing prevents deep scrtaches and over-sanding problem - Much faster cutting than conventional abrasive products Portable Belt for Wood Flexible Sheets and Discs X-wt Portable Belt Velcro Sheet Velcro Disc GRIT 3 X 21 Belt ~ X 24 Belt ~ X 24 Belt ~ Blue Yellow Orange GRIT 400 ~ ~ ~ /4" X 6-3/4" Flexible Sheet ~ " No hole Velcro Flexible Disc ~ " X 4-3/4" Soft Pad for Flexible Sheet

14 DISC PADS Sunmight Disc Pad makes it easy to attach and remove sanding disc. Our strong high quality backing provides long life. Type Pads for PSA & Velcro Size 3, 5 and 6 Treads 5/16-24 Disc Pads Disc Pad DESCRIPTION PART. NO Automotive Aerospace Marine Wood Metal PACKAGING 5 No Hole PSA Disc Pad Hole PSA Disc Pad No Hole PSA Disc Pad Hole PSA Disc Pad No Hole Velcro Disc Pad No Hole Velcro Disc Pad Hole Velcro Disc Pad No Hole Velcro Disc Pad No hole Velcro Soft Disc Pads Hole Velcro Disc Pad " Multi hole Velcro Disc Pad " No Hole Soft Interface Pad " No Hole Soft Interface Pad " No Hole Soft Interface Pad INDEX Item No. Description Page Item No. Description Page 001 xx Quick Change Disc - 3" R Type xx Film - 4-1/2" X 25 YD Velcro Sheet Roll xx Quick Change Disc - 2" R Type xx Film - 2-3/4" X 45 yd. PSA Sheet Roll xx Film - 6" No Hole PSA Link Roll Disc xx Gold - 2-3/4" X 25 yd. PSA Sheet Roll xx Gold - 6" No Hole PSA Link Roll Disc xx Film - 4-1/2" X 25 YD PSA Sheet Roll xx Film - 8" 8 Hole Velcro Disc xx Gold - 4-1/2 " X 27 yd. Soft Flex Roll xx Film - 5" No Hole PSA Disc xx Film - 5" No Hole PSA Link Roll Disc xx Film - 5" No Hole Velcro Disc xx Gold - 5" No Hole PSA Link Roll Disc xx Film - 6" No Hole PSA Disc xx Film - 5" 9 Hole Velcro Disc (Festool Type) xx Film - 6" No Hole Velcro Disc xx Film - 5" Multi Hole Velcro Disc xx Film - 8" No Hole PSA Disc xx Film - 6" Multi Hole Velcro Disc xx Film - 8" No Hole Velcro Disc xx Film - 5" 5 Hole PSA Disc xx Film - 6" 6 Hole PSA Disc xx Film - 5" 5 Hole Velcro Disc xx Film - 6" 6 Hole Velcro Disc xx Film - 6" 9 Hole Velcro Disc (Festool Type) xx Gold - 5" No Hole PSA Disc xx Gold - 5" 5 Hole PSA Disc xx Gold - 5" No Hole Velcro Disc xx Gold - 5" 5 Hole Velcro Disc xx Gold - 6" No Hole PSA Disc xx Film - 11" No Hole Velcro Disc (Gem Sander) xx Gold - 6" No Hole Velcro Disc xx Film - 3" No Hole Velcro Disc xx Gold - 8" No Hole PSA Disc xx Gold - 5" 8 Hole Velcro Disc xx Gold - 6" 6 Hole PSA Disc xx Gold - 5" Multi Hole Velcro Disc xx Gold - 6" 6 Hole Velcro Disc xx Gold - 6" Multi Hole Velcro Disc xx Film - 2-3/4" X 17-1/2" Plain File Sheet xx 5-1/4" X 6-3/4" Flexible Sheet xx Film - 2-3/4" X 16-1/2" PSA File Sheet Soft Pad for Flexible Sheet 3" X 4-3/4" xx Film - 2-3/4" X 16-1/2" Velcro File Sheet xx 6" No hole Velcro Flexible Disc xx Gold - 2-3/4" X 17-1/2" Plain File Sheet xx Portable Belt - 3" X 21" X-wt xx Gold - 2-3/4" X 16-1/2" PSA File Sheet xx Portable Belt - 3" X 24" X-wt xx Gold - 2-3/4" X 16-1/2" Velcro File Sheet xx Portable Belt - 4" X 24" X-wt xx Gold - 2-3/4" X 45 yd. PSA Sheet Roll xx Sundisc - 4-1/2" Alumina Zirconia Fibre Disc xx Film - 2-3/4" X 25 yd. PSA Sheet Roll xx Sundisc - 5" Alumina Zirconia Fibre Disc xx Waterproof - 5-1/2" X 9" Plain Sheet xx Sundisc - 7" Alumina Zirconia Fibre Disc xx Waterproof - 9" X 11" Plain Sheet xx Ceramic - 4-1/2" Fibre Disc PSA Disc Pad - 5" No Hole xx Ceramic - 5" Fibre Disc PSA Disc Pad - 6" No Hole xx Ceramic - 7" Fibre Disc Velcro Disc Pad - 5" No Hole Scuff Pad 6" X 9" Very Fine (Maroon) Velcro Disc Pad - 6" No Hole Scuff Pad 6" X 9" Very Fine (Gray) Velcro Soft Disc Pad - 6" No Hole Scuff Roll 4" X 10 yd Very Fine (Maroon) PSA Disc Pad - 5" 5 Hole Scuff Roll 4" X 10 yd Very Fine (Gray) Velcro Disc Pad - 5" 5 Hole Flex Scuff Pad 4.5" X 9" Very Fine (Maroon) PSA Disc Pad - 6" 6 Hole Flex Scuff Pad 4.5" X 9" Very Fine (Gray) Velcro Disc Pad - 6" 6 Hole Ceramic Cut Off Wheel - 3" X 1/32" X 3/8" xx Gold - 9" X 11" Plain Sheet Ceramic Cut Off Wheel - 3" X 1/16" X 3/8" " Multi hole Velcro Disc Pad Ceramic Cut Off Wheel - 4" X 1/32" X 3/8" Velcro Disc Pad - 3" No Hole xx Ceramic Quick Change Disc Soft Interface Pad - 3" No Hole xx Ceramic Quick Change Disc Soft Interface Pad - 5" No Hole xx Ceramic Portable Belt - 1/2" X 18" Soft Interface Pad - 6" No Hole xx Sunfoam - 3" No Hole Velcro Foam Disc xx Sunfoam - 6" No Hole Velcro Foam Disc

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17 Experience Sunmight Premium Abrasive Technology SUNMIGHT USA CORPORATION Desman Road La Mirada CA TEL FAX