SINUMERIK 840D sl Upgrade Instructions SINUMERIK Operate 2.6 SP1 HF3 for PCU 50.3

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1 SINUMERIK Operate 2.6 SP1 HF3 ( ) for PCU 50.3 A PCU 50.3 with already installed PCU base software WinXP from V8.6 SP1 is required in order to install this software. The Commissioning Instructions for SINUMERIK Operate 2.6 SP1, PCU base software 8.6 SP1, the Equipment Manual for the operator components and the SINUMERIK Operate 2.6 SP1 apply Operating Instructions. Further, the secondary conditions published for the CNC software 2.6 SP1 HF3 must be carefully observed. The start-up tool comprises all texts in German, English, French, Italian, Spanish and Chinese simplified. In general, the help for setting and machine data is only provided in German and English. SINUMERIK Operate 2.6 SP1 has only been released for operating a 840D sl NCU7x0 with CNC Software 2.6 SP1 HF3 resp. for a SIMATIC-CPU 317 / 319 in combination with HMI Pro sl.. For this, the PCU 50.3 must be integrated in the plant / system network. By default, the SINUMERIK Operate is connected to the NCU address The NCU address can be set in the "NCU connection" screen under Commissioning / HMI. This unit cannot be switched over online to another NCU (1:n). Important note for laboratory operation: When connecting the PCU 50.3 to the X130 of the NCU, the simulation cannot be executed. The HMI-Advanced software 7.6 (or later) is still required for commissioning drives. This is the reason that SINUMERIK Operate 2.6 SP1 and HMI-Advanced 7.6 SP1 can be installed in parallel on a PCU However, only one of the two HMIs can be started. The last installed HMI is automatically started when the PCU 50.3 boots. If required, this can be changed in the ServiceCenter Users on the WinXP desktop. The SINUMERIK Operate for PCU 50.3 does not include any technological cycles 2.6 or measuring and ISO cycles 2.6. These are available on the CF card of the NCU and automatically installed during the NCU startup see also the relevant information provided in the for the CNC Software 2.6 SP1. It is not permissible that cycles 7.x are installed! User texts must always be downloaded into the system in the UTF-8 format. SINUMERIK Operate for PCU 50.3 does not have a general access to the CF card of the NCU. This means that option "256 MB user memory on CF card of the NCU" cannot be used. The "Local drive" in SINUMERIK Operate for PCU 50.3 is located on the hard disk under F:\hmisl\user\sinumerik\data and is always available without option. The integration of STEP7 5.4 for SINUMERIK PCU 50.3 is also possible for SINUMERIK Operate. However, it is not automatically integrated in the area menu using the desk top function "Step7 authorization" which is the case for HMI-Advanced. Instead, this must be manually done. To do this, after installing Step7 from the directory F:\hmisl\siemens\sinumerik\hmi\template\step7 the file oemframe.ini must be copied into the directory F:\hmisl\compat\add_on - and the files systemconfiguration.ini and slamconfig.ini must be copied into the directory F:\hmisl\addon\sinumerik\hmi\cfg. The HMI should then be restarted. In the file "systemconfiguration.ini", the installation path is provided for Step7 with F:\STEP7. If the installation path deviates from this, this must be adapted in the "systemconfiguration.ini". The eps client software V2.6 is included in the SINUMERIK Operate for PCU It can be activated using the display MD 9108 ENABLE_EPS_SERVICES. Siemens AG 2010 I DT MC R&D 5 Page 1 of 5 All rights reserved

2 Functional improvements in SINUMERIK Operate 2.6 SP1 HF3 compared to 2.6 SP1 HF2 PR number AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP AP Functional improvements in SINUMERIK Operate 2.6 SP1 HF2 compared to 2.6 SP1 HF1 PR number internal DT No. Short text AP AP OEMFrame The header is displayed independently of the OEMFRAME application Easy: Crash when using the ROUND command AP AP AP AP Measuring in JOG: Edge setting in another ZO -> HMI inoperable AP AP Crash when copying and inserting wait marks AP AP Exception after pressing "Display all blocks" and" syncron. view" AP AP Exception upon storing setup data AP AP Tapping: Thread pitch destroyed by following tool Expanded functionality in SINUMERIK Operate 2.6 SP1 HF1 with respect to 2.6 SP1 Display of user icons in the large header of the machine area User icons can be displayed in the second header line in the machine operator area. In this case, the program name is displayed in the righthand field of the third header line. Active hold conditions hide the display of the program name. The user icon display is controlled using PLC bits. 32 bits are available for this purpose. The user icons can be displayed at 16 positions in the header. The icons should be provided in the form of PNG files and should be saved in the file system depending on the particular resolution (/user/hmi/ico/ico640, etc.). User icons are configured in section [UserIcons] of file slmahdconfig.ini. The following should be output - the basis address of the PLC double-word with the bits to control the icon display - and for each bit used, the file name of the user icon and the position at which the user icon should be displayed. Example: [UserIcons] USER_ICON_BASE=DB19.DBB80 ; set the start byte of the plc double word that displays the icons ; (DB19.DBD80) UI_0 = icon1.png,4 ; show icon1.png on position 4 if bit 0 (DB19.DBX83.0) is set UI_1 = icon2.png,6 ; show icon2.png on position 6 if bit 1 (DB19.DBX83.1) is set Function improvements in SINUMERIK Operate 2.6 SP1 HF1 with respect to 2.6 SP1 PR number internal DT No. Short text Siemens AG 2010 Page 2 of 5

3 AP AP ST: Program sequences in the simulation are not synchronous AP Simulation: Position shift of the traversing blocks AP Operate with Simatic-CPU: Editor cannot be used AP ST: Problems with simultaneously recording/simulation - position circle is not symmetrical AP AP Contour violation for simulation with less than 100% override AP AP Under certain circumstances, the main spindle is started with a high speed after a block search AP Operate crashes when reading-in a DP archive AP Problems with reading-in ASCII drive data AP Commissioning: Under certain circumstances, device commissioning is not completed AP No axis identifiers on the softkeys for different configuration AP Selection for JobShop program, no NC start after reset possible AP ST: Under certain circumstances, the program header cannot be transferred AP Crash in the Editor when selecting marking and scrolling AP AP For 2-channel workpiece in the simulation, no contour lines in Channel 1 AP With end of program in channel 2, programs blocks are no longer displayed in Channel 3 AP MDA buffer is not displayed after "Load MDA" in channel 2 AP After "Load MDA", the MDA buffer is not displayed in the singlechannel view AP In spite of MD35010=1, the selection screen for the gear stage is missing under TSM AP NC/PLC: Customer's PLC symbols can no longer be linked in AP AP Equipment data files cannot be opened under system data AP AP Sporadic HMI crash without any meaningful information in the crash log AP AP Crashes in the simulation AP Tool manager: Cancel write protection for $TC_TP_MAX_VELO and $TC_TP_MAX_ACC AP When importing an archive, the rights of the card/user/sinamics are changed AP AP Incorrect display in the simulation AP AP Simulation, Start-Stop button for single block AP Problems when importing NC archives as a result of incorrect memory setting AP Overstore responds incorrectly AP EasyScreen: Code is incorrectly generated if the cycle name starts with "N" AP Simulation: Tailstock data missing AP AP WO (work offset) fine for G521 is not correctly displayed AP Device configuration sporadically stays where it is AP AP HMI crash for longer operating times AP AP Under certain circumstances, it takes a very long time for a DIN program with block structure to open AP AP Sporadic HMI crash AP AP Axis gaps cause an incomplete display in the simulation Siemens AG 2010 Page 3 of 5

4 Notes on the simulation: For multi-channel ShopTurn programs, the function "Spindle speed from another channel" results in a synchronization error of the channels in simulation. As countermeasure, the spindle speed must be programmed in each channel. In order to avoid problems for the half-section display in the turning simulation, it is recommended that the following file is created /oem/sinumerik/hmi/cfg/slsimconfigsettings.xml with the following contents: <?xml version="1.0" encoding="utf-8" standalone="yes"?> <CONFIGURATION> <DisplayOptionsMask>  <HalfCutRayCasterEnable type="int" value="0"/> </DisplayOptionsMask> </CONFIGURATION> Installation SINUMERIK Operate 2.6 SP1 HF3 involves a full version. Important: If the version < 2.6 SP1 of SINUMERIK Operate for PCU 50.3 has already been installed, then it must first be uninstalled under Control Panel / Add or Remove Programs. In addition, manually delete the directory F:\hmisl\snck. SINUMERIK Operate for PCU 50.3 is installed by calling the self-extracting file Setup_Operate_ exe from the WinXP desktop of the PCU To do this, establish either a network connection to a PC using the DVD supplied or copy the software from the DVD supplied to a USB data medium that can then be directly connected to the PCU Alternatively, the software can also be copied into the d:\install directory of the PCU 50.3 and renamed into setup.exe. This means that it is automatically installed the next time that the PCU 50.3 boots. The installation directory is permanently specified as f:\hmisl. The installation version is requested during the installation: Operation on a SINUMERIK-NCU (default) Operation on a SIMATIC-CPU 317 / 319 Compatibility SINUMERIK Operate SW 2. 6 SP1 HF3 can be combined with 840D sl NCU 7xx with SW 2.6 SP1 HF3 The help system is based on the documentation for the NCU SW 2.6 SP1. The NC alarm texts are based on the NCU SW 2.6 SP1 STEP7 for SINUMERIK PCU 50.3 from V5.4 SP4 can be integrated in SINUMERIK Operate 2.6 SP1 where it can run. OEM applications which are based on the SINUMERIK Operate Programming Package 2.6 must be generated anew with the Programming Package 2.6 SP1. The available additional languages for SINUMERIK Operate 2.6 can be used. If required, new texts included in SW 2.6 SP1 are then displayed in English instead of the local language selected. This behavior does not constitute a system error. Notes System: If, in conjunction with STEP7 on PCU 50, no communication is established between the HMI and the NCU, Siemens AG 2010 Page 4 of 5

5 please check the settings made under Control Panel / Set PG/PC Interface. In addition to S7ONLINE, an Access Point SINUMERIK_CP (SINUMERIK 7xx) -> TCP/IP -> VIA Rhine III Fast Eth...<Board 2> must be included. If necessary, configure this Access Point as indicated. Editor: The key combination Shift+Insert must be used to edit cycle calls directly in the DIN code. At present, this is not provided on all SINUMERIK OPs. Remedy: Use an external PC keyboard. With the installation version "Operation on SIMATIC-CPU 317 / 319", the internal editor is not functional. Use an external editor (e.g. notepad, wordpad). To operate the simulation NC-MD $MC_FRAME_ACS_SET must be set to 1. Siemens AG 2010 Page 5 of 5

SINUMERIK 810D / 840Di sl / 840D / 840D sl Upgrade Instructions HMI-Advanced 7.3 SP3 for PCU 50.3

SINUMERIK 810D / 840Di sl / 840D / 840D sl Upgrade Instructions HMI-Advanced 7.3 SP3 for PCU 50.3 HMI-Advanced 07.03.03 (07.30.46.00) for PCU 50.3 6FC5253-7BX10-3AG Installation on PCU 50.3: HMI-Advanced software V07.03 SP3 is a full version. Before you can install this software version, you require