SINUMERIK 810D / 840D Upgrade Instructions HMI Embedded PCU 20 V

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1 SINUMERIK 810D / 840D Upgrade Instructions HMI Embedded PCU 20 V General information 2. How to install the system software 3. How to install the system software with the PC memory card 4. New features and bugfixes 5. How to integrate user ramp-up screens 6. How to use Compact Flash Cards 7. Supplementary conditions 1. General information The software can no longer be installed under the DOS operating system. Requirement: Operating system Windows NT4.0 / Windows2000 / WIN XP Despite a different specification in the Installation & Start-Up Guide, installation under Win98 and WIN ME is not possible. With the installation program, the application parameters can be modified, meaning that - languages can be changed - text can be added or edited - additional languages can be selected - operator panel machine data and MPI parameters (NETNAMES.INI) can be changed or replaced - the human-machine interface can be extended. In principle, the installation software is installed on the hard disk of a PC/PG. For software version and higher, two installation paths are offered for the PCU For a PCU 20 (PCU20-8MB) with 8MB Flash memory that generates an 8MB ABB file, 2 languages can be installed. - For a PCU 20 (PCU20-16MB) with 16MB Flash memory that generates a 16MB ABB file, 6 languages can be installed. - The languages English, German, French, Italian, Spanish and Chinese Simplified are available. Other languages can be added as an option by means of a language CD (6FC5253-6BX10-_XG0). Through the menus and input fields of the installation software, help texts can be called up by pressing the F1 key. Alarm texts, default display machine data and the selected languages are saved on the PCU 20 and must be specified with the upgrade. The desired foreground language can be activated with MD 9003 FIRST_LANGUAGE. PCU 20 hardware versions: 6FC5210-0DF00-0AA0 SINUMERIK 810D/840D PCU20: SPC 166MHZ; 16MB DRAM 8MB FLASH; DC 24V WITH CURRENT HMI SOFTWARE Siemens AG 2011 I DT MC R&D 5 Page 1 of 13

2 6FC5210-0DF00-1AA0 (keine allg. Freigabe) SINUMERIK 810D/840D PCU20: SPC 233MHZ; 32MB DRAM 8MB FLASH; DC 24V WITH CURRENT HMI SOFTWARE 6FC5210-0DF00-0AA1 SINUMERIK 810D/840D PCU20: SPC 166MHZ; 32MB DRAM 16MB FLASH; DC 24V WITH CURRENT HMI SOFTWARE 6FC5210-0DF00-1AA1 SINUMERIK 810D/840D PCU20: SPC 233MHZ; 32MB DRAM 16MB FLASH; DC 24V WITH CURRENT HMI SOFTWARE 6FC5210-0DF00-0AA2 SINUMERIK 810D/840D PCU20: SPC 266MHZ; 32MB DRAM 16MB FLASH; DC 24V WITH CURRENT HMI SOFTWARE 6FC5210-0DF00-1AA2 SINUMERIK 810D/840D PCU20: SPC 333MHZ; 32MB DRAM 16MB FLASH; DC 24V WITH CURRENT HMI SOFTWARE 2. How to install the system software Procedure: See Installation & Start-Up Guide IAM_IM2_D.pdf included in the software CD under SW_6_5\Documentation. Note: Under Windows 95/98 ME, WIN NT4.0, Windows 2000 or WIN XP you will have to install the Acrobat Reader software in order to read the pdf files on the CD. The current version can be downloaded from 3. How to install the system software with the PC memory card Procedure for the PCU 20: Start the PCU 20, wait for the serial number to be displayed and then press key 6 on the operator panel. The PCU 20 is started in the update mode. If a PC card is available, a menu will be displayed in which the update variant can be selected. -: Update from PC card: with default configuration data 0: Update from PC card: without updating configuration data 8: Copy/Save internal Flash to PC card (incl. configuration and OEM data) Siemens AG 2011 I DT MC R&D 5 Page 2 of 13

3 +: Add/replace separate files to internal flash By pressing -, the data are copied directly from the PC card. By pressing 0, user data such as the configured network data can be saved on the PC card and transferred again to the PCU 20 hardware with the new software version. By pressing 8, the entire PCU 20 Flash image can be transferred to an ATA or Compact Flash Card (data backup). The file name is PCU_20.ABB; if this file is already available, it will be overwritten without checkback. By pressing +, user-specific files (e.g. extending the human-machine interface, PLC status screens) can be added to or removed from the Flash image. As data source target you can use a floppy drive or a Compact Flash Card, for example. 4. New functions as compared to SW Software installation, application disks have been omitted and replaced by a new installation tool. Improved software update for the PCU 20 Reference list for trip recorders Displaying the remaining hold time Extending the engraving cycle Geometry processor and grinding stock allowances Mold making, accelerating the editor Enabling recompilation through a wizard without # Consistent 8-digit version designation Practice-oriented layout of the system resources screen Compile cycles can be archived in the course of series installation and start-up Upgrade archives in the Services area of HMI Embedded Selection of the channel display via PLC Information on language changeover in the PLC Display support for ISO cycles Logical drives in the Services area For HMI Embedded and JobShop: 1. TM: (ToDo8140) PLU : New tool type angle head cutter 2. TM: (ToDo9296) Tools created directly in the magazine were partly not displayed on the magazine location Siemens AG 2011 I DT MC R&D 5 Page 3 of 13

4 3. TM: 4. TM: (ToDo 9371): On relocating a tool from the spindle to the magazine, the relocation popup window was overlayed by the graphical magazine display Incorrect polling of the overflow has been corrected in the new tool data change service. 5. I/O field: (ToDo9336) Value inputs in the I/O fields were not limited to the maximum number of specified digits. 6. MMC command interpreter: For the new MMC command for the workpiece counter, system notebook NB_SY_DB_156 was recycled. 7. S3D: S3D: Depending on the tool type, a finer "step angle" is selected now in order to achieve a clean chamfer when using the centering spike of a large centering tool, for example. 8. Cycles operating area: (ToDo9366) The Cycles operating area is now faded in on operating area softkey 11 for JobShop applications. 9. Geometry processor: If a POL element was added to the sequence in the basic program, the Gp_para structure was not updated. Reason: In the function if_gpappend (\gp\src\if_gp.c), the GP_para structure was not updated for POL. MGLdm00933 MGLdm00970 R&D: The parameter of SFC18 error message is not displayed. R&D: Cyclic methods (MMC) do not function any more. For HMI Embedded and JobShop: 1. External execution: Indication of percentage (%) of the external program already executed or loaded into the NC missing. 2. DDIR: Error when opening files: The error message "Send confirmation error" was erroneously displayed 3. Editor: Exception error due to damaged act_wvb has been fixed 4. Editor: Incorrect message while overwriting 5. Header: Variable increment not displayed in header 6. S3D: The following additions were made to the MTS log file simulation: If there are rotary axes that can be swiveled, we will provide MTS with the positions of these axes. If TRAORI is active this is also reported 7. Wizard: Overlay the wizards entry softkeys in ShopMill and ShopTurn for AUTO and MANUAL so that the wizard interfaces can be opened at different sizes. Siemens AG 2011 I DT MC R&D 5 Page 4 of 13

5 8. TOOLMAN: Detailed view of angle head cutter, the wear characteristics have not been updated 9. TOOLMAN: Detailed view of angle head cutter, the protection levels were not effective at length 2 and length TOOLMAN: The graphical magazine display was not updated by "External" entry of a diameter. 11. TOOLMAN: Error when switching to oversize tool if the new tool data modification service is not active has been fixed. 12. TOOLMAN: TOOLMAN crashing while importing tool data has been fixed. Tool data successfully updated after error / overflow. 13. TOOLMAN: Image for small facing tools has been improved 14. TOOLMAN: Save tool data contained an error for tools with multiple cutting edges D simulation: The scaling of the broken-line graphic was 1 pixel out in some cases 16. Cycles: Standard cycles and measuring cycles integrated. 17. New conversion parameter CON_FILE_NAME_PLUS_DOT for CON_STRING: New conversion parameter CON_FILE_NAME_PLUS_DOT for CON_STRING added. The new parameter allows the same characters as CON_FILE_NAME, with the addition of. (DOT). CHMdc09201 ERLde39340 ERLde57250 ERLde67993 ERLde68366 ERLde68555 ERLde68720 ERLde69166 ERLde69413 CYCLE60/ cannot proceed to next page. Press F10 to run WIN32:MMC0.EXE SI: User confirmation required if number of axes higher than five Program/contour: output M30 will exit the SK bar. Program/memory management: Status Memory limit reached. MDA: Error occurred while saving SI: Diagnosis: external stops are displayed even if not authorized. Read/write from GUD failed Request: Please enter fourth dimension for value field. ERLde70023 English language: Incorrect alarm text for alarm ERLde70042 ERLde70097 ERLde70178 ERLde70316 String variable with default setting from language file. Network: share name including "_" does not work. Image change blocked until TC is accepted. SW upgrade: OEM data are not saved. Siemens AG 2011 I DT MC R&D 5 Page 5 of 13

6 ERLde70774 ERLde71416 MGLdm00945 MGLdm00976 Error while printing image using Ctrl P or via automatic test machine. Start-up, NC: Yes/No vertical softkeys transposed on query R&D: Zoom will be deselected once the simulation is exited. R&D: With polar coordinate programming an already closed contour will not be detected by the geometry processor (GP). For HMI Embedded and JobShop: 1. Exception during processing of RS-232-C (V.24): Solution to avoid the problem: RS-232-C changed from fast domain service to standard domain service 2. Display MDs 9460 and 9464: Lower limit of display MD 9464 reduced from to 51200; additionally, default display MD 9464 set to and MD 9460 bit 7 set to 1 3. New display MD 9890 ST_USER_CLASS_MEAS_T_CAL: New display MD 9890 ST_USER_CLASS_MEAS_T_CAL implemented 4. New display MD 9747 CMM_ENABLE_MEAS_AUTO: New display MD 9747 CMM_ENABLE_MEAS_AUTO implemented 5. Mold making programs: String search in mold making programs caused the user interface to freeze 6. S3D: S3D: A short data stream interrupt causes a simulation interrupt 7. Spindle performance display: The spindle performance display was improved and implemented according to DD: For this function, a new configuring element PROGRESSBAR_BAR_ADV was implemented; it is described in DD and is to be included in the Planning Guide. 8. TOOLMAN: TOOLMAN: Suppressing the "Relocate" function will also suppress the "Load" softkey. 9. Cycles: Measuring cycles and standard cycles integrated ERLde57250 ERLde68261 ERLde72375 SI: User agreement for more than 5 axes Network execution: Highly sporadic crash ToDo 9614: Unable to enter a lead for the tap ERLde72511 Network/execution from external source: Sporadic output of error ERLde72539 ERLde72890 ERLde72904 MGLdm01037 Diagnostic/operational messages: Not displayed in list "L" is automatically inserted after search function. ToDo 8512: Messages are not displayed with scroll function R&D: HMI Emb. exception on task change during editing Siemens AG 2011 I DT MC R&D 5 Page 6 of 13

7 MGLdm01046 ToDo 9639: R&D: Simultaneous recording in G700 too small by 25.4 For HMI Embedded and JobShop: 1. Teleservice: When the mmcr.exe was called via a file with a directory name containing blank spaces, this file was not parsed correctly. 2. Cycles version screen: Gray font for Details softkey in the Cycles version screen was not correct 3. Teleservice: Error on IP address generation when the RCS was called via a file. 4. 2D simulation: In the broken-line graphics, not all dimension lines and values of coordination systems pointing downwards were correctly displayed. 5. DDIR: DDIR: Extcall. Specification of percentage (%) of external program that has already been executed or loaded to the NC. 6. ToolMan: (ToDo 9805): ToolMan: Line break was not correct in OEM softkey display 7. G code online help: G code online help does not function correctly ERLde68094 Grid table element is not displayed clearly ERLde72141 Grid: Changing column properties does not function ERLde72600 MDI/TEACH: No entry possible after 36 NC blocks ERLde72825 Grid: Focus control does not function ERLde73961 Extremely slow display generation for remote diagnostics via OP15 ERLde74840 Diagnostics/action log: No alarm number + wrong time ERLde75133 Remote diagnostics RCS Viewer config does not always become active ERLde75421 Parameters/user data: Sporadic exception MGLdm01071 R&D: Hidden program can be edited For ERLde72137 Load Mask" is not supported within an open mask For ERLde80105 TOOLMAN BIOS change because of new PCU20 with 333MHz When the channel is changed it is possible that the tool offsets are copied by mistake from Tool list - Details to another channel Siemens AG 2011 I DT MC R&D 5 Page 7 of 13

8 ERLde77404 ERLde80793 ERLde80836 Sporadic exception on keyswitch 6 in MDI mode Service/Upgrate archive: read in drive data is not possible Networkmanager:Exeption PCU20 at access to network drive. For ERLde57510 SD: Setting data and are not effective MGLdm01353 R&D: The files Drehen.ini etc. cannot be found ToDo 7790 StonPC: Simulation: second start does not work ToDo Online help in G code programs does not work ToDo In override positions <=80%, the simulation does not come to an end ToDo New display MD 9708 $MM_CMM_INDEX_SPINDLE_2 ERLde82161 MGL +/- key without a function ToDo No Minimum value of the display MD 9708 for SM 6.4 and SM 7.1 at 0 When copying parts of the input field to another input field (via CTRL-C, CTRL-V), the contents of the target field are destroyed New display MDs 9778 and 9779 For MGLdm01244 Block search during execution from external source MGLdm01249 R&D: No display after block search without calculation without Increase upper limit of MDs 9706 and 9707 from 3 to 6 ERLde80356 Machine/MDA: Display of last block after reset ToDo Nr Set minimum value of display MD 9708 for SM 6.4 and SM 7.1 to 0 MGLdm01302 Make the display machine data 'AMD $MM_USER_CLASS_WRITE_TOA_SUPVIS' known to HMI Embedded When copying parts of a text field to another text field (by means of CTRL-C, CTRL-V), the contents of the target field are destructed ERLde79068 With the 'Copy and Paste' function, it may be possible that a sentence is doubled MGLdm01350 Wrong cursor position after insertion of a tool in DIN and return to open G code program CHMdc08248 Special characters for engraving cycle incomplete. SR Crash in HMI Embedded ERLde57510 Too many tool parameters: setting data and have no effect ERLde81658 Reach Out not possible via CF card For MGLdm01244 Block search during execution from external source Siemens AG 2011 I DT MC R&D 5 Page 8 of 13

9 MGLdm01249 R&D: No display after block search without calculation without Increase upper limit of MDs 9706 and 9707 from 3 to 6 ERLde80356 Machine/MDA: Display of last block after reset ToDo Nr Set minimum value of display MD 9708 for SM 6.4 and SM 7.1 to 0 MGLdm01302 Make the display machine data 'AMD $MM_USER_CLASS_WRITE_TOA_SUPVIS' known to HMI Embedded When copying parts of a text field to another text field (by means of CTRL-C, ERLde79068 MGLdm01350 CHMdc08248 SR ERLde57510 ERLde81658 CTRL-V), the contents of the target field are destructed With the 'Copy and Paste' function, it may be possible that a sentence is doubled Wrong cursor position after insertion of a tool in DIN and return to open G code program Special characters for engraving cycle incomplete. Crash in HMI Embedded Too many tool parameters: setting data and have no effect Reach Out not possible via CF card For AP AP AP Controlling the focus of Wizzard Grid, problems with row, collumn and value Problems with more than 700 part programs in one directory Problems with nck upgrade archives New functions: Extended trip recorder For AP AP AP Trip recorder / settings: No file size limitation for PCU20 Trip recorder: Power On directly leads to Exception Trip recorder: Exeption in BA-Auto + offset block, cannot always be reproduced For ToDo MGLdm01418 ToDo MGLdm01443 ToDo Tool management: Exception when reading in tool data, Overwriting tool Tool management: Without TO_OPTION_MASK, bit 2 the OEM tool data are not read When changing the ini files, index 0 is not accepted for the OEM tool parameters (change under TO) Siemens AG 2011 I DT MC R&D 5 Page 9 of 13

10 For AP Trip recorder: Exeption after generation of crash data For Trip recorder can be switched off completely For AP ShopMill editor: Problem when deleting first program line with backspace For AP PI services TMFDPL and TMPOSM do not work For ToDo AP AP ToDo Tool management: When more than 354 tools are created, not all the tools are displayed in TOOLMAN any longer Make program path pollable when selecting External program NC errors are displayed without a number in the second channel Expansion of the s3d log to include the variable mode of tool life monitoring For AP PI services TMFDPL and TMPOSM do not work For AP Wizard: No values from /Tool/Find/resultToolNr ToDo Tool management: Loop at initialization of columns uses loop index type UWORD. The loop runs backwards to -1 -> Exception. AP ToDo "Tool management: 'Multiple creation, loading, deleting of tools without corresponding acknowledgement leads to diverse anomalies, depending on the ShopMill/NC version used'" AP ToDo Tool management: No tools can be loaded into the grippers. The magazine number cannot be entered. For AP AP Alarm due to mutilation of the free G code line in the basic program HMI exception when executing from external source without doubling of G code lines in the editor For Siemens AG 2011 I DT MC R&D 5 Page 10 of 13

11 AP RS-232-C settings are being reset For AP WIZ_DATA.COM is becoming larger SZ status AP AP AP AP Without 3D simulation: Interface signal DB19.DBX20.6 is not received. Standard display MDs after metric / inch changeover 3D simulation: Sporadic exception Exception when opening own screen forms Error when searching/replacing in the Editor For AP HMI emb Editor problem after program change and search/replace, re-number For Debugs for JobShop: AP : Tool manager: Display problem for tool wear AP : No graphic display (dotted-line graphics) of program blocks for SM/ST For AP : User messages are not correctly displayed if there is more than one message number Debugs for JobShop: AP : Loading/unloading tools. Sporadic message: "Please wait: Tool manager is being updated. AP : Unmachined part definition in inches: Incorrect scaling in X and Y in the simulation AP : The free G code line is corrupted in the GP For AP : CF cards do no longer function The software release contains a new Bios version (V 2.0). With it, alll Siemens SINUMERIK 1GB CF cards will now be supported. 5. How to integrate user ramp-up screens Install the system software on a PC and change to the Explorer after installation (standard path: HMI_0_2\BIN\640); then copy the desired screens (256 colors, LOGO_OEM.BMP or OEM_*.BMP)to the directory of the relevant resolution (BIN\640, BIN\800 and BIN\1024). Copy batch file OEM_BMP.BAT from directory tools\oem_bmp of the delivered CD to the specified directories and start it in all three directories. Continue with the usual installation procedure and generate an ABB file. Notice: the user ramp-up screen must be named LOGO_OEM.BMP. Siemens AG 2011 I DT MC R&D 5 Page 11 of 13

12 6. How to use Compact Flash Cards Versions , and higher: ABB file "\PCU_20.ABB generated with system and application disks, can be transferred directly to the Compact Flash Card. For example: - With a PG or notebook via PCMCIA and customary Compact Flash Adapter. - With a customary USB card reader supporting CF cards. - Through an existing network connection by using the function Copy + Paste in the Programming area. Secondary conditions: An 8MB image requires a Compact Flash Card of at least 16MB, while a 16MB image requires a Compact Flash Card of at least 32MB. The image "\PCU_20.ABB must be available in the root directory of the Compact Flash Card. The Compact Flash Cards (empty cards) with 32MB (6FC5313-1AG00-0AA0) and 64MB (6FC5313-2AG00-0AA0) are available for operation with the operator component SINUMERIK PCU 20. Adapter for CF cards (customary); for example see: The PCU 20 software is updated as usual: 1. Switch off the PCU Insert the previously created Compact Flash into the PCU Switch on the PCU 20; press key 6 in the update menu for ramp-up 4. Press the key sequence "0" "0" or "-" (i.e. with/without configuration data) and burn the image to the internal EPROM of the PCU The PCU 20 will now automatically boot with the new software version. Note: The Compact Flash Card can be inserted into the PCU 20 only by using a (customary) CF-PCMCIA adapter. 7. Supplementary conditions Due to error MGLdm01069, files are not displayed in the Program operating area. After the software upgrade of the PCU 20 with CF card and ABB file, hieroglyphics are sporadically displayed in the "IBN\Logische Laufwerke\Dateitypen" ("Startup\Logic_drives\File_types") menu. This setting acts as a filter in the Program operating area and files are not displayed. Remedy: In case of updates with Compact Flash (all versions) and updates with linear flash up to version 6.4.8, please check the IBN\Logische Laufwerke\Dateitypen ("Startup\Logic_drives\File_types") in the operating area and delete, if necessary. USB keyboard on face side of operator panel is not hot-plug capable. System software does not support mouse (USB). Siemens AG 2011 I DT MC R&D 5 Page 12 of 13

13 If you change or replace the hard key configuration (keys.ini file) in the configuration files, all INI files indicated in that file will be listed and you can change and replace them; however, these data will not automatically be entered in the image. This has to be done explicitly when installing the system software by clicking Insert files. The functionality "overstore" (OP-mode AUTO or MDA) requires at least 3KB free NCU memory Siemens AG 2011 I DT MC R&D 5 Page 13 of 13

SINUMERIK 810D / 840Di / 840D Upgrade Instructions HMI Advanced V

SINUMERIK 810D / 840Di / 840D 2011-10-26 Upgrade Instructions Upgrade instructions SINUMERIK 810D / 840Di / 840D HMI Advanced SW 06.04.33 6FC5253-6BX10-4AG The HMI Advanced software V06.04.33.00 is a full