ELECTRICAL SOLUTIONS

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1 B. Ties C. D. Battery ed Crimping Tool Quick two-second crimping cycle results in less time to crimp terminals compared to conventional methods Lightweight 3.3 lb. design provides maximum productivity and ease of use in continuous workflow operations CT-2550CH BC Part Number Crimping Tools /E Interchangeable crimp heads for termination of all #22 0 AWG terminals, disconnects, and splices Part Description Crimps #22 0 AWG insulated and non-insulated terminals, disconnects and splices. Includes tool, two battery cartridges (BC), battery charger (CHR) and molded carrying case (CASE). These parts are also compatible with the. Crimp heads not included. Meets U.S. voltage requirements. Crimps #22 0 AWG insulated and non-insulated terminals, disconnects and splices. Includes tool, two battery cartridges (BC), battery charger (CHR/E) and molded carrying case (CASE). These parts are also compatible with the /E. Crimp heads not included. Meets European voltage requirements. Crimp Head Frames CT-2550CH Crimps #22 0 AWG insulated terminals, disconnects, and splices. CT-2525CH Crimps #22 0 AWG fully insulated disconnects and insulated parallel splices. CT-2570CH Crimps #22 0 AWG non-insulated terminals, disconnects, and splices. Die Inserts For Use With CH Crimp Head Frame CD-525 Die insert used with CH (sold separately) to crimp #22 0 AWG fully insulated disconnects and insulated parallel splices. CD-550 Die insert used with CH (sold separately) to crimp #22 0 AWG insulated terminals, disconnects, and splices. CD-570 Die insert used with CH (sold separately) to crimp #22 0 AWG non-insulated terminals, disconnects, and splices. CHR U.S. compatible battery charger for use with the and the. CHR/E European compatible battery charger for use with the /E and /E. BC Rechargeable tool battery for use with the and. CASE Carrying case, holds tool ( or ) and accessories. Pkg. Qty. E. D.88 Order number of pieces required, in multiples of Standard Package Quantity. Prime items appear in BOLD.

2 Battery ed Hydraulic, 4 Ton, Crimping Tool Battery powered hydraulic design delivers quick termination of #8 2 AWG large wire insulated and non-insulated ring terminals Quick 4 second crimping cycle results in less time to crimp terminals compared to conventional methods Compact, portable, and lightweight (3.5 lbs.) construction allows simple one hand crimp capability Ram retracts automatically to signal crimp is complete Retractable slide button allows ram to retract in mid-cycle for manual adjustment of terminals Snap in crimp die provides quick change of interchangeable crimp dies without the use of tools 360 rotating, crimp head design allows use in limited space areas B. Ties BC Part Number Crimping Tools /E Crimp Die Inserts CD-2600-P8 Part Description Crimps tin and nickel plated #8 2 AWG high temperature large wire, non-insulated, vinyl and Includes tool with crimp head, two battery cartridges (BC), battery charger (CHR) and molded carrying case (CASE). These parts are also compatible with the. Crimp dies not included. Meets U.S. voltage requirements. Crimps tin and nickel plated #8 2 AWG high temperature large wire, non-insulated, vinyl and Includes tool with crimp head, two battery cartridges (BC), battery charger (CHR/E) and molded carrying case (CASE). These parts are also compatible with the /E. Crimp dies not included. Meets European voltage requirements. Used with to install P8 and P8-RHT6 series large wire, high CD-2600-P6 Used with to install P6 and P6-RHT6 series large wire, high CD-2600-P4 Used with to install P4 and P4-RHT6 series large wire, high CD-2600-P2 Used with to install P2 and P2-RHT6 series large wire, high CD-2600-PV8 Used with to install PV8 and PK8 series large wire, vinyl and CD-2600-PV6 Used with to install PV6 and PK6 series large wire, vinyl and CD-2600-PV4 Used with to install PV4 and PK4 series large wire, vinyl and CD-2600-PV2 Used with to install PV2 and PK2 series large wire, vinyl and CHR U.S. compatible battery charger for use with the and the. CHR/E European compatible battery charger for use with the /E and /E. BC Rechargeable tool battery for use with the and. KYNAR is a registered trademark of Atofina Chemicals, Inc. Pkg. Qty. C. D. E. Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San For Francisco, technical assistance CA Main the U.S., Office: call (650) Outside (outside the Local U.S., Area: see inside (800) back cover for directory) D.89

3 Tooling Selection Guide for, Splices, and Disconnects B. Ties Plier Tools Crimp Heads for Pneumatic CT-600-A Tool C. Series BS Description butt splices Strip Length (In.) CT-00A CT-60 CT-200 CT-260 CT-720 CT-300- CT-30 CT-400 CT-460 CT-04 CT-05 CT-525 CT-550 CT-55 CT-570 CT-70 CT-500CH CT-520CH CT-550CH CT-570CH /4 X X /32 X X X X X X X 6-4 9/32 X X X X X X X 2-0 9/32 X X X X X X X X BSH Heat shrink splices /6 X 6-4 5/6 X 2-0 5/6 X BSN BSV D, DR butt splices butt splices sleeved barrel disconnects (includes right angle disconnects) /4 X X /32 X X X X X X X 6-4 9/32 X X X X X X X X X 2-0 9/32 X X X X X X X X /6 X X X X X X X X X 6-4 5/6 X X X X X X X X X X 2-0 5/6 X X X X X X X X /32 X X X X X X X 6-4 9/32 X X X X X X X 2-0 9/32 X X X X X X X X D. D-M D-M D-MB, DR-B DNF DNF-0, DNF- male blade adapters right angle female disconnects and noninsulated male butted seam disconnects Nylon, funnel entry, barrel insulated disconnects (not.0/.) Nylon, funnel entry barrel insulated disconnects, 0/. tab size /32 X X X X X X X 6-4 9/32 X X X X X X X 2-0 9/32 X X X X X X X /32 X X X X 6-4 9/32 X X X X /32 X X X X 6-4 9/32 X X X X X X X X X /32 X X X X X 6-4 9/32 X X X X E. DNF-FI DPF-FI DNF-FIB, DNF-FIM, DNF-FIMB, DPF-FIB, DPF-FIMB, DNF-LPB, DPF-LPB DNF-FIB, DPF-FIB DNF-FIBX Nylon, fully insulated disconnects Premium nylon, fully insulated disconnects Nylon and premium grade nylon, fully insulated, funnel entry, male/female couplers (not.0/.) Nylon and premium grade nylon, fully insulated, funnel entry disconnects, 0/. tab size Nylon, expanded wire entry fully insulated Tool/product approved combinations indicated on individual product pages /32 X X X X X X X X X 6-4 9/32 X X X X X X X X 2-0 3/8 X X X X X X X X 2-0 3/8 X X X X X X X X /32 X X X X 6-4 9/32 X X X X 2-0 3/8 X X /32 X X X X 22-8 X X X 6-4 X X D.90 Courtesy of Steven Order Engineering, number of pieces Inc.-230 required, Ryan Way, in multiples South San of Standard Francisco, Package CA Main Quantity. Office: (650) Outside Local Area: (800) Prime items appear BOLD.

4 Tooling Selection Guide for, Splices, and Disconnects (continued) Plier Tools Crimp Heads for Pneumatic CT-600-A Tool B. Ties Series DNF-M DNFR-B DNFR-FIB Description, funnel entry, barrel insulated, Nylon pre-insulated, right angle disconnects Nylon butted seam, right angle disconnects Strip Length (In.) CT-00A CT-60 CT-200 CT-260 CT-720 CT-300- CT-30 CT-400 CT /32 X X X X X X X X 6-4 9/32 X X X X X X X X 2-0 9/32 X X X X X X X X /32 X X 6-4 9/32 X X 22-8 /32 X 6-4 /32 X CT-04 CT-05 CT-525 CT-550 CT-55 CT-570 CT-70 CT-500CH CT-520CH CT-550CH CT-570CH C. DNG-FB Supra Grip Nylon, Fully Insulated Disconnects (except DNG4-87FB and DNG4-88FB) DNG-FL Disco-Lok Nylon, Fully Insulated Disconnects DNH Heat shrink disconnects DV DV-B DV-M DV-M DV-MB DV-P DVF J JN P-HDR P-P P-R Vinyl barrel insulated sleeved disconnects, butted seam disconnects Vinyl barrel insulated male blade adapters butted seam piggyback disconnects 22-8 /4 X 6-4 /4 X 22-8 /4 X 6-4 /4 X /6 X 6-4 5/6 X 2-0 5/6 X 2-0 9/32 X X X X X 22-8 /4 X X X X 6-4 /4 X X X X /32 X X X X X X X X X 6-4 9/32 X X X X X X X X X X 2-0 9/32 X X X /32 X X X X X X 6-4 9/32 X X X X X X X 22-8 /4 X X X X X X X X 6-4 /4 X X X X X X X X Vinyl funnel entry /32 X X X X X barrel insulated female disconnect 6-4 9/32 X X X X X wire joints J /2 X X J /2 X X J /4 X wire joints JN /6 X X X X X X X X X JN /6 X X X X X X X X JN /2 X X X X X X X JN /8 X heavy 6-2 9/32 X X X X X X X duty rings pin terminals large ring terminals /32 X X X X X X X 6-4 9/32 X X X X X X X 2-0 9/32 X X X X X X X X 8 3/8 X 6 7/6 X 4 /2 X 2 /2 X D. E. Tool/product approved combinations indicated on individual product pages. Table continues on page D.92 For technical assistance in the U.S., call (outside the U.S., see inside back cover for directory) D.9

5 Tooling Selection Guide for, Splices, and Disconnects (continued) B. Ties C. D. E. D.92 Series P-R, P-F, P-LF, P-SLF, P-FF Description rings, forks, locking forks, short locking forks, flanged forks Strip Length (In.) [+/32;-0] Plier Tools Order number of pieces required, in multiples of Standard Package Quantity. CT-00A CT-60 CT-200 CT-260 CT-720 CT-300- CT-30 CT-400 CT-460 CT-04 CT-05 CT-525 CT-550 CT-55 CT-570 CT-70 Crimp Heads for Pneumatic CT-600-A Tool CT-500CH CT-520CH CT-550CH /6 X X X /32 X X X X X X X 6-4 7/32 X X X X X X X 2-0 9/32 X X X X X X X X P-RHT6 High temperature rings /32 X X X X X X X 6-4 9/32 X X X X X X X 2-0 9/32 X X X X X X X X 8 3/8 X 6 7/6 X 4 /2 X 2 /2 X PH Heat shrink terminals /6 X 6-4 5/6 X 2-0 5/6 X PN-R, PN-RX, PN-F, PN-LF, PN-FF, PNF-R, PNF-F, PNF-LF PN-HDR, PN-HDRX PN-SLF, PNF-SLF PS PSN Nylon and nylon funnel entry forks, locking forks, flanged forks (includes expanded insulation) heavy duty and nylon expanded insulated heavy duty rings short locking forks parallel splices parallel splices /6 X X X /32 X X X X X X X 6-4 7/32 X X X X X X X X 2-0 9/32 X X X X X X 6-2 9/32 X X X X X /32 X X X X X X 6-4 7/32 X X X X X X X 2-0 9/32 X X X X X /6 X X X /6 X X X 4-2 7/6 X X X /6 X X X /6 X X X X X X 4-2 7/6 X X X PK-R KYNAR rings /32 X X X X X X X X 6-4 7/32 X X X X X X X X 2-0 9/32 X X X X X 8 3/8 X 6 7/6 X 4 /2 X 2 /2 X PV-HDR, PV-HDRX heavy duty rings 6-2 5/6 X X X X X PV-LF, PV-LFX PV-P PV-R, PV-F, PV-FF, PV-RX, PV-FX PV-R, PV-RX PV-SLF locking forks (includes expanded insulation) pin terminals rings and forks (includes expanded insulation) large ring terminals short locking forks KYNAR is a registered trademark of Atonfina Chemicals, Inc. Use Die CD-720PV /6 X X X X X X X X 6-4 5/6 X X X X X X X X 2-0 5/6 X X X X X X X /6 X X X X X X X X 6-4 5/6 X X X X X X X X 2-0 5/6 X X X X X X X /6 X X X /6 X X X X X X X X X 6-4 5/6 X X X X X X X X X X 2-0 5/6 X X X X X X X 8 3/8 X 6 7/6 X 4 /2 X 2 /2 X X /6 X X X X X 6-4 5/6 X X X X X X 2-0 5/6 X X X CT-570CH Prime items appear in BOLD.

6 Tooling Selection Guide for Tubular Ring Tooling CT-700 CT-720 Part Number S8-0R-Q S8-4R-Q S8-56R-Q S8-38R-Q S6-0R-E S6-4R-E S6-56R-E S6-38R-E S4-0R-E S4-4R-E S4-56R-E S4-38R-E S2-0R-X S2-4R-X S2-56R-X S2-38R-X S2-2R-X S/0-4R-X S/0-56R-X S/0-38R-X S/0-2R-X S2/0-4R-X S2/0-56R-X S2/0-38R-X S2/0-76R-X S2/0-2R-X S3/0-4R-5 S3/0-56R-5 S3/0-38R-5 S3/0-76R-5 S3/0-2R-5 S4/0-38R-5 S4/0-76R-5 S4/0-2R-5 S250-56R-5 S250-38R-5 S250-76R-5 S250-2R-5 P2 P29 (3) CD-720- P2 CD-720- CD-720- P29 P42 P45 P50 CD P54 CD P62 CT-930, CT-930CH, CT-920, CT-920CH, CT-2920, CT-940CH Die Part Number Die Number (Number of Crimps) CD P2 CD CD P28 CD-920- CD-920-/0 P42 CD-920-2/0 P45 CD-920-3/0 P50 CD-920-4/0 P54 CD P62 CT-980, CT-980CH, CT-2950, CT-2980 CT-200 CD P2 CD CD P29 CD-200- CD-200-/0 P42 CD-200-2/0 P45 CD-200-3/0 P50 CD-200-4/0 P54 CD P62 B. Ties C. D. E. For technical assistance in the U.S., call (outside the U.S., see inside back cover for directory) D.93

7 B. Ties C. D. Tooling Selection Guide for Ferrules Ferrule Series Ferrule Description (mm²) F ferrules FSD, FSF FTD FSD-DSL FS-DSL Insulated single wire ferrules (DIN or French color code) Insulated twin wire ferrules Insulated single wire ferrules on strips of 50 (DIN or other color code) Strip Length CT-000 CT-002 CT-003 CT-004 CT-005 CT-006 CT-04 CT-23 X X X X X 6.50 X X X X X X X X X X X X X X X X X Please X X 50.0 See X Ferrule Tables X X X Pgs. X X X D.73 X X X D X X X X X X X X 50.0 X X X X X X X X X X X X X " X (8mm) E. D.94 Order number of pieces required, in multiples of Standard Package Quantity. Prime items appear in BOLD.