Vignan Electronics (P) Ltd.

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1 Vignan Electronics (P) Ltd. I m a g i n e. I n s p i r e. A u t o m a t e. Powered by ARM Technology SV121 Automation Solutions for Plastic Processing Machines SV84 SS57 SUPER SSB Only company to make quality, reliable & user friendly PLC for injection molding machines in India. CONCEPTUALIZED, DESIGNED & MANUFACTURED IN INDIA

SV121 SV84 Rich Color TOUCH SCREEN in 12.1" potrait format. 16.2 million-colors, with 1024*768 resolution,106ppi clarity.

2 SV121 SV84 Rich Color TOUCH SCREEN in 12.1" potrait format million-colors, with 1024*768 resolution,106ppi clarity. Robust, standardized, adapted to reflect the world of Windows optimised to meet new challenges. Traditional and familiar VIGNAN controls with best-of-breed ergonomics. Feather touch 40 keys with LED indication for safe & efficient machine operations. Modular Inputs/Outputs interface capability based on machine demands. MMI Core MMI TECHNICAL SPECIFICATIONS No. of Mold Programs Communications Ports I/O Board Interface History Database Memory Optional Modules Ergonomics Weight Operating Temperature I/O Board Core No. of Heater Outputs 32-Bit ARM-Cortex M3 Embedded Processor LED-type, digitally controlled contrast 1 msec fixed (1000 times/sec) 1 msec fixed (1000 times/sec) 150 1xUSB(2.0), 1xEthernet, 1xRS232 UTP CAT 6 Cable, with remote interface upto 50m 2GB, data retention for machine lifetime GSM Module Interface, Voice Annunciation Elegant aesthetics, ABS blend enclosure, rugged-built with shock absorbing lining 1500gms 0-70 C I/O BOARD TECHNICAL SPECIFICATIONS Linear Potentiometer Stroke Accuracy Pressure Transducer Signal Interface No. of Temperature Channels Temperature Control Accuracy Communications Ports Ergonomics Power Consumption 32-Bit ARM-Cortex M4 Embedded Processor 32 (Type NPN-NO, Max. 5ma current source) 52(each of Max. 2A current output with short circuit protection) 12 Dedicated Field-programmable (Switching, Delays & transfer) 8 (4 Linear Pot.+4 Pressure Transducer) ±0.1mm in 1000mm length stroke 0-10 VDC type (On-board power supply provided) 16-bit 11 (Type: RTD Pt-100 Isolated/K-type/J-type thermocouple) +1 to 2 C of set value 8 Nos. digitally user calibrated to tune of hundredth of a fraction -10 to +10volts with 16-bit resolution CAN Open, RS232 Single board form with LED indication for maintenance ease & ABS mounting plate 7.2W max.(standby) Rich-Graphics, bright-windows color 8.4" HMI screen for enhanced user interface million-colors, 800*600 resolution, 119 pixels/inch clarity. Feather touch 72 keys with LED indication for safe & efficient machine operations. Live machine graphics of machine parameters like flow, pressure, zone temperature, Robot management, scale reading, hourly production & energy consumption. Modular Inputs/Outputs interface capability based on machine demands. Triple-processor hardware system based on ARM & PIC technology. SALIENT FEATURES Features 4-Cores control with upto 12 industry sequences & user programmable core priorities. Facility of 4-Air Ejector control & Unscrew motor. Controls 10 independent Heating zones + Nozzle + Hydraulic oil control & monitors Ambient Temperature. Heating control based on linear SSR for the power conscious, in additional to the conventional digital SSR, contactors & relay devices. Digital Outputs can be on-site programmed ON/OFF for each machine step with required delays. On-field programmable PWMs with required proportional variable, polarity, ramps, gains & dither. Upto 8 individual blowers can be set & controlled. Unique main motor controls like λ- switchover, power-saving mode & normal ON/OFF. Fully-loaded fault diagnostics like sensor shortcircuit/open, PLC-Overcurrent, PLC-Undervoltage, Comm. link failure protection etc. Has Automatic Safety gate & 2 Auxiliary controls. Dedicated Robot, Energy meter & Accumulator digital inputs for seamless integration. Dimensions(l*w*d) Weight Operating Temperature (338*225*60)mm 1370gms 0-70 C

3 SS57 HMI with 5.7 " TFT 16 million colors, 640*480 resolution, 142 pixels/inch clarity. USB port for remote reprogramming, data transfer, machine calibration etc. Dual-processor hardware system based on ARM & PIC technology. Seamless integration with all servo drives, variable volume pumps & proportional. Programmable on-field digital & proportional outputs for each machine execution stage. SD card storage facility for last 10-year machine shots data, set data changes & errors. TECHNICAL SPECIFICATIONS DISPLAY FUNCTIONS System Configuration MMI CPU No. of Keys No. of Mould Programs History Database Memory Communication Channels I/O Board CPU No. of Temp. Sensors Temp. Control Accuracy Type of Temp. Control Power consumption Max. Operating Temperature Highly Integrated 4-piece system 32-Bit ARM-7 Embedded LED Type with Digitally adjustable Contrast 55-with LED indication for direct fn. call keys 2500 microsec (400 times/sec) 1000 microsec (1000times/sec) 120 2GB, data retention for machine lifetime & 16-Bit Microchip DSP 32 (Type NPN-NO, Max.Source Current 5ma) 40 (Max. current output of 2A for each o/p) Onsite programmable (Delays & Switching) 5 (4 Linear Pot.+1 Pressure Transducer) 8 (Type: RTD Pt-100 Isolated) and J-type Thermocouple 12-bit +1 to -2 C of set value Advanced Adaptive PID control 4 Nos. digitally user calibrated -10 to +10volts with 16-bit resolution 6.25W max.(standby) 60 C Real-Time Temperature, Scale readings, Cycle times,machine operational stage & Batch counters displayed on Homescreen. Dynamic coloring for machine variables as per real-time status. Displays valid maximum/minimum data limits during data entry. Color trends for individual stage timings, Mould Open/Close, Injection/Refill speeds profiles & Zone Temperatures profiles. Hourly & Shift production for the last 30 days. Displays all machine timings in fractional of seconds resolution & cyclinder speeds in mm/sec. Displays online power calculations for each hour of the day, average units/last 10 shots, units/job work & total overall consumed units by machine. In-depth details of any machine shot from the past 10 years can be retrieved & displayed. Displays the log for the last 128 Errors & Alarms. Displays the updated PLC runtime hours in each operating mode. SALIENT FEATURES Dual-processor hardware system based on 32-bit ARM & 16-bit PIC technology. Cylinder speeds can be controlled upto 2000 mm/sec with excellent repeatability. Programmable on-field digital & proportional outputs for each machine execution stage. Auto Tonnage control based on Teeth/Time. Integrated control for handling pick & place robot. Special functions include: 2 Cores with 9-modes, Intrugen, Thin-wall injection, Adaptive moldlocking correction, Mold-opening correction, Online power calculations. Advanced Adaptive PID control for closed-loop heating with high/low alarms. Built-in Interface for Pressure Transducer, Blowers, Encoder & Energy meter. SD card storage facility for last 10-year machine shots data, set data changes & errors.

SUPER TECHNICAL SPECIFICATIONS System Configuration Ultra Compact 3-piece system MMI CPU 32-Bit ARM-7 Embedded Processor @72MHz Display Graphical LCD Display

call keys 2500 microsec (400 times/sec) 1000 microsec (1000times/sec) No. of Mould Programs 30 Communication Channels USB V2.0(back) @48MHz 24 (Type NPN-NO, Max.

current output of 2A for each o/p) Onsite programmable for each stage 3 (2 Linear Pot.+1 PT optional) No. of Temp.

4 SUPER TECHNICAL SPECIFICATIONS System Configuration Ultra Compact 3-piece system MMI CPU 32-Bit ARM-7 Embedded Display Graphical LCD Display with 5.7 TFT 640*480 pixel resolution LED Type for LCD longlife No. of Keys 57-with LED indication for direct fn. call keys 2500 microsec (400 times/sec) 1000 microsec (1000times/sec) No. of Mould Programs 30 Communication Channels USB 24 (Type NPN-NO, Max.Source Current 5ma) Digital Inputs Feature Can be configured as high speed counters 32 (Max. current output of 2A for each o/p) Onsite programmable for each stage 3 (2 Linear Pot.+1 PT optional) No. of Temp. Sensors 6 (Type: RTD Pt-100 Isolated) 12-bit Temp. Measuring Accuracy 0.25 C Temp. Control Accuracy +1 to -2 C of set value Type of Temp. Control Advanced Adaptive PID control 2 Nos. digitally user calibrated 0 to +10volts with 12-bit resolution Power Consumption 3.25W max.(standby) Max. Operating Temperature 60 C SSB Operability

B-28, Chincholi MIDC, Solapur -413255. Maharashtra, India Contact Mr. L.N.Rao, Managing Director.

5 Vignan Electronics (P) Ltd. I m a g i n e. I n s p i r e. A u t o m a t e. Corporate & Consultancy Office Vignan Electronics Pvt. Ltd. F-36, Marol Nanddham Ind. Estate, Marol Maroshi Road, Marol Naka, Andheri(E), Mumbai,India Factory Address: Vignan Electronics Pvt. Ltd. B-28, Chincholi MIDC, Solapur Maharashtra, India Contact Mr. L.N.Rao, Managing Director. Telephone:(91) Fax:(91) vignan@vsnl.com vignan@vignanelectronics.com QUERIES & SERVICES Location Phone Number Mumbai: Delhi: Ahmedabad: Hyderabad:

8" HMI 3D Picture HMI Front View HMI Side View HMI Back View. 470mm260mm56.8mm

8 HMI 3D Picture HMI Front View HMI Side View HMI Back View. 470mm*260mm*56.8mm AF1 Specification 8" HMI 3D Picture HMI Front View HMI Side View HMI Back View 470mm*260mm*56.8mm (including former board thickness 1.6mm ) PLC Dimension Input voltage Humidity Working temperature Store