EU Contribution to ITER Diagnostics. Glenn Counsell Project Manager Diagnostics Fusion for Energy
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1 EU Contribution to ITER Diagnostics Glenn Counsell Project Manager Diagnostics Fusion for Energy 1
2 DIAGNOSTICS PROCUREMENTS EU SCOPE OF SUPPLY EU Industry EFLs EU is the largest supplier of Diagnostics to the ITER Project A strong partnership between F4E, EU Industry and EU Research Laboratories is key to delivering our contribution 2
3 LARGE TEAM NOW WORKING All but 1 of the main design contracts in place More than 28 Laboratories and Industry in 12 EU Countries By March 2015: Design team ~ 300 professionals contributing 120 Full-time Equivalents 3
4 DIAGNOSTICS PROCUREMENTS EU SCOPE OF SUPPLY 5 port-plug based diagnostic systems: Core-plasma charge-exchange recombination spectroscopy (CXRS) Radial neutron camera (RNC) Equatorial visible/ir wide angle viewing system (WAVS) Core-plasma Thomson scattering (CPTS) Collective Thomson scattering (port plug components) (CTS) and: WAVS Equatorial-port system Upper-port system Port structures (radiation shielding modules, port interspace and port cell support structures) Port plug assembly and testing Radiation shielding modules CXRS Port support structures 4
5 DIAGNOSTICS PROCUREMENTS EU SCOPE OF SUPPLY 4 vacuum vessel and divertor based diagnostic systems: Magnetics diagnostics Plasma position reflectometer Bolometers Pressure gauges Precision wound and printed large effective area coils and: Diagnostic cables, conduits, feedthroughs and connectors Cable looms PPR In-vessel waveguides/antennas 200-way RH-compatible in-vessel connectors 5
6 ITER EU DIAGNOSTICS (EXAMPLES) Magnetics Function: Measure plasma current, shape and perturbations Advanced system-level designs for plant system controller I&C Extensive testing of a magnetics integrator prototype (close to ITER Req.) Final design phase of baseplates for VV mounting (inc. RH features) Manufacture of 2 nd generation prototypes for LTCC coils Contract for series manufacture of TF-mounted CER underway delivery this year! 6
7 ITER EU DIAGNOSTICS (EXAMPLES) Bolometers Pt or Au thin films resistors on thin film ceramic or Mica substrates Function: Measure total radiated power in the range of x-rays-ir Components: Foil resistive bolometer (i.e. thin film technology) Precision camera housings Mounting platform with electrical connection Back-end electronics Control and data-analysis SW Vessel-mounted bolometer camera 7
8 ITER EU DIAGNOSTICS (EXAMPLES) Core-Plasma Thomson Scattering Function: Measures e- density and temperature (from Doppler broadening) Components: Short-pulse high-energy lasers and laser beam dump Fast, sensitive near-ir detectors Optical components: mirrors, lenses and transmission lines Mechanical support structures Back-end electronics, inc. fast ADCs Control and data-analysis SW 8
9 ITER EU DIAGNOSTICS (EXAMPLES) Radial Neutron Camera (RNC) Function: Measures the profile of the neutron emissivity Components: Long and short n-collimators Neutron detector modules (in & ex-port) Radioactive calibration source and transporter Neutron beam dump Auxiliary shielding blocks Vacuum window Back-end electronics, control & DA software 9
10 PORT INTEGRATION EP01, EP10, UP01, UP03 and UP17 Integration contract up-and-running Advanced engineering division of major nuclear engineer Full range of skills; integration, nuclear & engineering analysis, safety 30 Engineers; 21 Full-time Equivalents First 6 months spent in detailed analysis of requirements and plug architecture, procedure development etc. Discussion with tenant systems starts with EP10 and UP01 next month and EP01, UP03 and UP17 from July Design of key PIC feedthroughs starts next month Diagnostics Meeting, IO HQ, March
11 CURRENT STATUS Diagnostics design work mostly co-funded by F4E Independent grants on-going for magnetics diagnostic system-level design and high resolution neutron spectrometer design 8 Framework Partnership Agreements on-going for design of major systems FPAs provide flexible, long-term commitment to a design team Design teams will take designs to final design level 4 further follow-up FPAs envisaged in 2016/17 Supported by industrial framework contracts 4-year Frameworks Contracts on-going for: Design integration into ITER ports and prototyping of port engineering systems: tender on-going Irradiation testing of components and assemblies: tenders under evaluation Electronics and CODAC design and integration.. and by many prototype contracts with industry First procurement contract (for Continuous External Rogowski) underway; delivery this year 11
12 HOW IT ALL FITS TOGETHER IO-Central Team Requirements F4E Port Design data and decisions System Design data and decisions Other IO-DAs Port-system Design data Port Integrator FwC Port-system Design data FPA R&D Final Design FPA R&D Final Design Design support FwCs Change/study requests Results System requirements Engineering systems integration Design of DSM, IS, PCSS Change/study requests Results System requirements FPA R&D Final Design Grant R&D Final Design Irrad. Testing I&C Manuf. Design Prototypes supply Designer Prototype Contracts F4E Prototype Contracts FPAs for the development of diagnostics for ITER 12
13 COMPONENT/PROCUREMENT DESCRIPTION FOR SHORT TERM ( ) Currently most EU diagnostics are in the conceptual preliminary design phase Design phase will generate need for many prototypes, in many technologies Opportunities for SME involvement, either as sub-contractors in the FPAs/FwCs or with direct contracts from F4E Vacuum electrical feedthroughs mm-wave waveguide Bolometer sensors Glasses and optical coatings LTCC coils Wound coils Precision machined electrical platforms Integrators Terminated StSt-clad MICC small-medium value prototype contracts expected in Manufacturing or industrial design of early delivery components will be launched already in 2015/6 13
14 OVERVIEW OF MAIN TENDERS Key Contracts (total < 40 M ) 1 st stage Final CfT Contract Signature 1 Framework Contract for Manufacturing Design Support (preparation of BTP Drawings & Manufacturing Specifications) 2015 Q Q1 2 System Level Design Core-Plasma Thomson Scattering 2015 Q Q1 3 Bolometer Sensor Prototype 2015 Q Q4 4 Design and Manufacture of In-vessel and In-cryostat Electrical Feedthroughs 2016 Q Q2 5 Manufacture of Outer-Vessel Pick-up Coils (wound coils) 2016 Q Q Q1 6 Design and Prototyping of Bespoke Instrumentation Hardware 2016 Q Q4 7 Design and Manufacture of In-vessel Electrical Cables, Clips and Connectors 2016 Q Q2 8 Manufacture of Inner-Vessel Coils 2016 Q Q Q3 9 Manufacture of Platforms for Inner-Vessel High-frequency sensors (wound coils) 2016 Q Q2 10 Plasma Position Reflectometry Captive Transmission Components (ex-vessel) 2016 Q Q2 14
15 OVERVIEW OF MAIN TENDERS AFTER 2016 Key contracts (total < 70 M ) 1 st stage Final CfT Contract Signature 1 Core-plasma Thomson Scattering (detailed design & manufacture) 2018 Q Q4 2 Visible/IR Wide-Angle Viewing System (port plug components) 2017 Q Q Q1 3 Front-End components for Low Field Side Collective Thomson Scattering 2018 Q Q3 4 Core-plasma Charge Exchange Recombination Spectrometer (port plug components) 2019 Q Q Q2 5 Visible/IR Wide-Angle Viewing System (optical components) 2019 Q Q Q3 6 Bolometer Cameras 2020 Q Q2 7 Core-plasma Thomson Scattering (lasers) 2021 Q Q4 8 Neutron Detectors and Calibration Sources 2021 Q Q3 9 Actively Cooled Structures & Support Structures for Port Structures 2020 Q Q Q2 10 Port Assembly 2020 Q Q Q3 11 Core-plasma Charge Exchange Recombination Spectrometers 2022 Q Q4 15
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