November, 2016 JCM TRAINING OVERVIEW DBV Series DBV-500 Bnknote Vlidtor Phone (800) 683-7248 (702) 651-0000 Fx (702) 651-0214 E-mil support@jcmglobl.com www.jcmglobl.com 1
DBV-500 Bnknote Vlidtor Tble of Contents Pge Overview... 3 DBV-500 SD Unit... 3 Component Loctions... 4 Component Nmes... 4 DIP Switch Settings... 5 Communiction Settings... 6 Setting the LED Bezel Defult Color Setting... 7 Sensor nd Roller Clening Procedure... 8 JCM Tool Suite Stndrd Edition... 9 Softwre Downlod Procedures... 10 Performnce Testing Procedures... 12 Performnce Testing... 12 Avilble Tests Using the JCM Tool Suite Appliction... 12 Avilble Tests Using DIP Switch Block 1... 14 Sensor Test... 15 Clibrtion... 16 Vlidtion Sensor Clibrtion... 16 White Level Test... 18 LED Error Codes... 20 Strtup Errors... 20 Opertionl Errors... 21 Bnknote Reject Errors... 22 Personl Notes nd Comments... 23 DBV-500 Prts List... 24 2
November, 2016 JCM Trining Overview DBV-500 Bnknote Vlidtor OVERVIEW This trining course ddresses the following JCM DBV-500 device versions: Tble 1 DBV-500 Bnknote Vlidtor Versions Device DBV-500 SU DBV-500 SD Version Difference Upstck Unit Downstck Unit DBV-500 SD UNIT Figure 1 illustrtes the DBV-500 SD Bnknote Vlidtor Unit. SD Unit Figure 1 Typicl DBV-500 SD Unit 3
COMPENT LOCATIS COMPENT NAMES Figure 2 illustrtes the DBV-500 Component Nmes nd Loctions. e b c d Option Items f k l g m n h i j ) Bezel b) Full-Color Indictor c) Trnsport Unit d) Csh Box e) Csh Box Ltches f) Unit Guide Open/Close Ltches g) USB Connector (for Mintennce) h) Power/Interfce Connector i) DIP Switch Block #1 j) DIP Switch Block #2 k) Csh Box Hndle l) Frme Lock m) Plstic Ltch n) Metl Lock Figure 2 DBV-500 Component Nmes 4
DIP SWITCH SETTINGS Tble 2 lists the defult Configurtion Settings for the DBV-500 DIP Switch Block #1. Tble 2 DIP Switch Block #1 Configurtion Settings* Switch No. Switch Switch 1 VEND 1 INHIBIT VEND 1 ACCEPT 2 VEND 2 INHIBIT VEND 2 ACCEPT 3 VEND 3 INHIBIT VEND 3 ACCEPT 4 VEND 4 INHIBIT VEND 4 ACCEPT 5 VEND 5 INHIBIT VEND 5 ACCEPT 6 VEND 6 INHIBIT VEND 6 ACCEPT 7 8 TEST MODE (OPERATING MODE) * See the Softwre Informtion Sheet (SIS) for proper Switch Settings. 5
November, 2016 JCM Trining Overview DBV-500 Bnknote Vlidtor COMMUNICATI SETTINGS The DBV-500 Bnknote Vlidtor supports the following communiction interfce types: Photo-Coupler (9600 bps) Pulse TTL (38400 bps) USB 2.0* RS-232C (38400 bps) * USB Communictions requires n externl hrness for USB connection. Tble 3 lists the defult Configurtion Settings for DIP Switch Block #2. Tble 3 DIP Switch Block #2 Configurtion Settings (Defult) Switch No. Photo Coupler ID-003 TTL RS- 232C TTL DIP Switch #2* ID-0E4 RS- 232C Bud Rte 9600 bps Bud Rte 19200 bps Bud Rte 38400 bps * For correct DIP Switch Block #2 Settings for other protocols, check the Softwre Informtion Sheet (SIS) for the specific protocol. Bud Rte 115200 bps 1 2 = Stndrd ID-003 3 = Send Enble or Disble Sttus before Stcker Full 4 5 6 7 8 = Stndrd Current Mode [Pek Current: 3.0A] = Mximum Current Limittion Mode [Pek Current: 2.0A] = ID-003 Mode = ID-0E4 Mode 6
SETTING THE LED BEZEL DEFAULT COLOR SETTING To set or chnge the LED Bezel defult color setting, proceed s follows: NOTE: Before chnging settings, record the current settings of DIP Switches #1 through #8 in DIP Switch Block #2. These settings will need to be restored in order to complete this procedure. 1. Remove power from the DBV-500 Bnknote Vlidtor Unit. 2. Set the DBV-500 DIP Switch Block #1 (Switches #1, #4, #5, #6, #7 nd #8) settings to. 3. Restore power to the DBV-500 Bnknote Vlidtor Unit. 4. Select the desired Bezel LED Color SOLID by setting DIP Switch Block #2 s indicted in Tble 4 below. NOTE: To chnge the Bezel LED Color from SOLID to Flshing (/) disply, set the DIP Switch Block #2 Switches (Tble 4) for the desired LED Color, then set Switch #8 to enble the Flshing function for the selected LED Color. Tble 4 LED Bezel Color Settings [Enble (Idling) Stte] Bezel DIP Switch Block #2 Settings LED Color 1 2 3 4 5 6 7 8 GREEN CYAN BLUE MAGENTA WHITE YELLOW RED GRADIENT (FADING) 5. Set DIP Switch Block #1 Switch #8 to to sve the Bezel LED color configurtion. 6. Remove power from the DBV-500 Bnknote Vlidtor Unit. 7. Reset ll DIP Switch settings on DIP Switch Block #1 nd Block #2 to the originl settings. LED 7
SENSOR AND ROLLER CLEANING PROCEDURE To clen the DBV-500 Unit, gently wipe the Sensors nd Rollers using clen (slightly dmp) lint-free Microfiber cloth. NOTE: DO NOT use Alcohol, solvents, citrus-bsed products or scouring gents. These items my cuse dmge to the Vlidtion Section Sensors nd Rollers. 1. Turn the DBV-500 Unit Power. 2. Open the Vlidtion Guide. 3. Clen the Lens of ech Sensor (yellow) nd the Rollers (green). (See Figure 3 for Loctions nd Tble 5 for Clening Methods.) 4. Clibrte the DBV-500 Unit fter clening. b e b NOTE: Alwys clibrte the DBV-500 Unit fter clening! c d e g e b Figure 3 DBV-500 Sensor nd Roller Loctions Tble 5 DBV-500 Sensor nd Roller Clening Methods Lbel Sensor Description Clening Method b c d e Entrnce Sensor Centering Strt Sensor Side Sensor COB Sensor Exit Sensor NOTE: Clen the surfce of ech Roller (green) using clen (slightly dmp) lint-free Microfiber cloth. Wipe Sensors (yellow res) clen using clen (slightly dmp) lint-free Micro-fiber cloth. Wipe Rollers (green res) clen using clen (slightly dmp) lint-free Microfiber cloth. 8
November, 2016 JCM Trining Overview DBV-500 Bnknote Vlidtor JCM TOOL SUITE STANDARD EDITI Figure 4 illustrtes the JCM Tool Suite Stndrd Edition s Min Screen. NOTE: For DBV-500, JCM Tool Suite Version 1.29 or higher is required. Figure 4 JCM Tool Suite Min Screen The JCM Tool Suite Stndrd Edition supports the following opertionl modes nd User-selectble Functions, under the Service Mode drop-down Menu: The vilble Service Mode Functions include: Norml Mode or Opertionl Mode (All DIP Switch Block #1 Switches = ): Downlod Sttistics Event Log View Test Mode (DIP Switch Block #1 Switch #8 = ): Downlod Sttistics Sensor Adjustment Performnce Test Event Log View NOTE: All Dignostics Tests cn lso be performed by setting vrious DIP Switch settings. For more informtion on setting the DIP Switches for testing, refer to Section 6 in the DBV Series DBV-500 Opertion nd Mintennce Mnul (P/N 960-100933R {EDP #233449}). Use Stndrd USB Type-A to Mini-B Cble between the PC nd DBV-500. 1. Remove the Csh Box. 2. Connect the Mini-B cble to the USB Port by the DIP Switches. 3. Connect the Type-A connector to the USB Port on the PC. 4. Apply power to the DBV-500 Unit. 5. Open the JCM Tool Suite Appliction. When connected, the Device Informtion Fields will be filled in, s shown in Figure 4. 9
SOFTWARE DOWNLOAD PROCEDURE To updte the Softwre Version in the DBV-500 Unit: 1. Click the Service Mode drop-down menu (Figure 5 ), then click Downlod. Figure 5 JCM Service Mode Drop-Down Menu The JCM Downloder Suite Edition disply ppers (Figure 6). 2. To select the file to downlod, click Browse (Figure 6 ). 3. From the folder tht contins the DBV-500 downlod file, click the DBV-500 Downlod file nme, then click the Open screen button. The JCM Downloder Suite Edition Version x.xx disply reppers. 4. Click Downlod to strt the file trnsfer (Figure 6 b). NOTE: A Blue Brogrph will disply the downlod progression. When downloding is complete, the DBV-500 Unit will utomticlly reset, nd the Online messge will be displyed (Figure 6 c). 10
5. Verify tht the Host CRC nd Device CRC vlues re identicl (Figure 6 d). d = b c Figure 6 Downloder Suite Disply. 6. Disconnect the USB Cble used for the Downlod, nd remove power from the DBV-500 Unit. 7. Set the DIP Switches on the DBV-500 Unit to the Opertionl position. NOTE: If the DBV-500 Softwre becomes corrupted or is not instlled (e.g., when chnging the CPU Circuit Bord), set Forced Downlod Mode by setting DIP Switch Block #1 Switches #6, #7 nd #8. (The DIP Switches re locted behind the Csh Box; remove the Csh Box to gin ccess). 11
PERFORMANCE TESTING PROCEDURES PERFORMANCE TESTING Avilble Tests Using the JCM Tool Suite Appliction NOTE: Additionl tests re vilble using DIP Switch Performnce Testing Procedures. Trnsport Motor Norml Rottion Trnsport Motor Reverse Rottion Stcking Sensor Test DIP Switch 1 Test DIP Switch 2 Test LED Test Centering Test To run Performnce Tests, proceed s follows: 1. Disconnect the DBV-500 Unit from its power source. 2. Remove the DBV-500 Unit s Csh Box to ccess the Mintennce USB Port. 3. Set DIP Switch Block #1, Switch #8. 4. Reconnect the DBV-500 Unit to its power source. 5. Connect USB Type-A to Mini-B cble between the PC s USB Port nd the DBV-500 Mintennce USB Port. 6. Lunch the JCM Tool Suite Stndrd Edition softwre ppliction. 7. Click the Service Mode drop-down menu (Figure 5), then select Performnce Test (refer to Figure 7 on the following pge). 8. Click on the desired Performnce Test in the left column (e.g., STACK TEST). 9. Click the Strt Screen Button to begin the Performnce Test. Test Results re displyed in the Performnce Test window (right column). 10.Click the Stop Screen Button to end the selected Performnce Test. NOTE: Repet Steps 8 through 10 bove to run dditionl Performnce Tests. 12
November, 2016 JCM Trining Overview DBV-500 Bnknote Vlidtor The Performnce Test window ppers s shown below. Figure 7 JCM Tool Suite Performnce Test Window 13
November, 2016 JCM Trining Overview DBV-500 Bnknote Vlidtor PERFORMANCE TESTING Avilble Tests Using DIP Switch Block #1 Tble 6 below lists the vilble Performnce Tests using DIP Switch Block #1, nd the settings required for ech test. To run Performnce Tests using DIP Switch Settings, proceed s follows: 1. Disconnect the DBV-500 Unit from its power source. 2. Remove the DBV-500 Unit s Csh Box. 3. Set DIP Switch Block #1, Switch #8. 4. Reconnect the the DBV-500 Unit to its power source. 5. Set the pproprite DIP Switch(es) to s shown in Tble 6. 6. Set DIP Switch Block #1, Switch #8 to begin the Performnce Test. 7. Confirm correct opertion. 8. Set DIP Switch Block #1, Switch #8 to end the selected Performnce Test. NOTE: To perform the Acceptnce Test: 1. Turn DIP Switch Block #1 Switch 8. 2. Set the Csh Box onto the DBV-500 Unit. The Acceptnce Test will begin utomticlly. Tble 6 Performnce Tests Using DIP Switch Settings DIP Switch Block #1 Settings Test Test Item 1 2 3 4 5 6 7 8* Description Trnsport Motor Norml Rottion Trnsport Motor Reverse Rottion Stcking Test Aging Test Centering Mechnism Sensor Test Acceptnce Test (with Vlidtion) Acceptnce Test (No Vlidtion) Reject Test (No Vlidtion) DIP Switch #1 Test DIP Switch #2 Test LED Test * DIP Switch Block #1 Switch 8 Setting: to strt Test, to stop Test. / / / / / / / / / / / / Refer to Sensor Test nd Tble 7 on pge 15 for Sensor nd LED Conditions for the Sensor being tested. Norml Rottion Speed Test Reverse Rottion Speed Test Stcking Mechnism Movement (check @ 3 second intervls) Aging Movement (check @ intervls set by DIP SW1 #6 & #7) Centering Mechnism Movement (check @ 3 second intervls) Ech Sensor Performnce Check Acceptnce Check with Vlidtion Acceptnce Check without Vlidtion Reject Check without Vlidtion DIP Switch #1 Performnce Check DIP Switch #2 Performnce Check LED Performnce Check 14
SENSOR TEST To test ech sensor, block ech Sensor, then consult Tble 7 nd confirm the Bezel LED color chnges to the correct color for the Sensor being tested. Tble 7 Sensor nd LED Condition* Sensor Nme Condition LED Entrnce Sensor Shielded RED Centering Sensor Shielded GREEN Vlidtion Sensor Shielded BLUE Exit Sensor Shielded YELLOW Stcker Home Position Sensor Centering Home Position Sensor Box Detection Sensor When the Pusher Plte is NOT t Home Position When the Centering Mechnism is NOT t Home Position When the Csh Box is instlled MAGENTA CYAN WHITE * If multiple sensors re ctive, the sttus of the sensor with lowest priority is shown. 15
CALIBRATI Clibrtion of the DBV-500 Unit needs to be performed when ny of the following conditions occur: When removing nd replcing the CPU Circuit Bord When removing or replcing ny Sensors or Sensor Bords After clening the DBV-500 Unit If the Bnknote Acceptnce rte hs decresed. NOTE: KS-091 Reference Pper is specified for use when clibrting the DBV-500. VALIDATI SENSOR CALIBRATI To perform the DBV-500 Vlidtion Sensor Clibrtion procedure: 1. Disconnect power from the DBV-500 Unit. 2. Set DIP Switch Block #1, Switch # 8 to. 3. Restore power to the DBV-500 Unit. NOTE: The DBV-500 Unit s Front Bezel LED will flsh Green. 4. Connect the USB Type-A to Mini-B cble between your PC s USB port nd the USB port locted on the DBV-500 Unit. 5. Lunch the JCM Tool Suite Stndrd Edition softwre ppliction. 6. Click the Service Mode drop-down menu (Figure 5), then click Sensor Adjustment. 7. Confirm tht the DBV-500 Clibrtion Tool is running, s shown in Figure 8. Figure 8 DBV-500 Clibrtion Tool 8. Click the Sensor Clibrtion function screen button (Figure 8 ). The Sensor Clibrtion screen ppers momentrily (refer to Figure 9). 16
9. Follow the onscreen prompts nd click the Strt button (Figure 9 ) to begin the DBV-500 Vlidtion Sensor Clibrtion. NOTE: KS-091 Reference Pper must be used for Clibrtion of the DBV-500. Figure 9 DBV-500 Sensor Clibrtion Function 10.When prompted to Chnge Seril Number?, click Yes if the Seril Number recorded on the CPU Circuit Bord needs to be chnged; otherwise, click No to complete Clibrtion. 11.When the Sensor Clibrtion Screen ppers (Figure 10), click the Strt button (Figure 10 ) to sve the Clibrtion Settings to EEPROM. b Figure 10 DBV-500 Sensor Clibrtion Results 17
November, 2016 JCM Trining Overview DBV-500 Bnknote Vlidtor 12.When the Write EEPROM Succeeded prompt ppers, click the OK screen button to close the screen. Then click the Close box (Figure 10 b) to close the Sensor Clibrtion Screen nd complete the Clibrtion process. WHITE LEVEL TEST To perform the DBV-500 White Level Test procedure: 1. Disconnect power from the DBV-500 Unit. 2. Set DIP Switch Block #1, Switch # 8 to. 3. Restore power to the DBV-500 Unit. NOTE: The DBV-500 Unit s Front Bezel LED will flsh Green. 4. Connect the USB Type-A to Mini-B cble between your PC s USB port nd the USB port locted on the DBV-500 Unit. 5. Lunch the JCM Tool Suite Stndrd Edition softwre ppliction. 6. Click the Service Mode drop-down menu, then click Sensor Adjustment. 7. Confirm tht the DBV-500 Clibrtion Tool is running, s shown in Figure 11. Figure 11 DBV-500 Clibrtion Tool 8. Click the White Level Test function screen button (Figure 11 ). The White Level Test screen ppers momentrily (refer to Figure 12). 18
9. Follow the onscreen prompts nd click the Strt button (Figure 12 ) to begin the DBV-500 White Level Test. NOTE: KS-091 Reference Pper must be used for Clibrtion of the DBV-500. Figure 12 DBV-500 White Level Test Function 10.When the White Level Test is complete, click the Close box (Figure 13 ) to close the White Level Test Screen nd complete the process. Figure 13 DBV-500 White Level Test Complete 19
November, 2016 JCM Trining Overview DBV-500 Bnknote Vlidtor LED ERROR CODES STARTUP ERRORS Strtup Errors cn occur during initil power up of the DBV-500 Unit. During Norml Operting Mode, the Bezel LED flshes white; in Performnce Test Mode, however, the Bezel LED flshes white intervls. To identify the Strtup Error, count the flshes between puses, then consult Tble 8 to determine the Error, Cuses nd Solutions. Tble 8 DBV-500 Strtup Errors, Cuses nd Solutions Norml Opertion Performnce Test Error Cuses nd Solutions White (1) White (1) Boot Check Boot Progrm incorrectly written - CPU Bord White (3) White (2) Boot I/F Boot interfce incorrectly written/no Operting Progrm - Downlod the softwre, CPU Bord White (3) White (3) CPU Internl RAM Reding/Writing Error, CPU Bord RAM White (3) White (4) Externl SD RAM SD-RAM Reding/Writing Error, Downlod Softwre, CPU Bord White (3) White (5) EEPROM EEPROM Reding/Writing Error, Clibrte, CPU Bord White (3) White (6) Downloding Check file for DBV-500, Downlod proper softwre File White (3) White (8) I2C Access Sensors detected bnorml condition, Clen Sensors, check Stcker. 20
OPERATIAL ERRORS Opertionl Errors cn occur when the DBV-500 Unit is vilble to ccept Bnknotes, nd re indicted by the Bezel LED Flshing Red or Mgent. An Opertionl Error utomticlly tkes the DBV-500 Unit Out of Service until the error is corrected. To identify the Opertionl Error, count the flshes between puses, then consult Tble 9 to determine the Error, Cuses nd Solutions. Tble 9 DBV-500 Opertionl Errors, Cuses nd Solutions Norml Opertion Performnce Test Error Cuses nd Solutions Red (3) Red (1) Stcker Motor Lock Stcker Motor Speed Error Red (3) Red (2) Pusher Position Pusher Mechnism is not t Home Position Red (3) Red (3) Bnknote Jm (Csh Box) Jm t the Csh Box Red (3) Red (4) Trnsport Trnsport Motor Speed is Incorrect Motor Speed Red (3) Red (5) Trnsport Motor Lock Trnsport Motor is Inopertive Red (3) Red (6) Centering Mechnism Centering Guide hs not moved Red (3) Red (7) Reserved Contct your locl JCM Representtive if this error occurs. Red (3) Red (8) Frud Detection Mgent (3) Mgent (1) Csh Box Full Mgent (3) Mgent (2) Csh Box Removed Bnknote Mgent (3) Mgent (3) Jm (Trnsport) Sensors detected Bnknote with Abnorml Timing Empty Csh Box Re-set the Csh Box Bnknote Accepting/Rejecting Sensor Blocked 21
November, 2016 JCM Trining Overview DBV-500 Bnknote Vlidtor BANKNOTE REJECT ERRORS Bnknote Reject conditions re indicted by the Bezel LED Flshing Yellow or Green. To identify the Bnknote Reject Error, count the flshes between puses, then consult Tble 10 to determine the Error, Cuses nd Solutions. Tble 10 DBV-500 Bnknote Reject Errors, Cuses nd Solutions Norml Opertion Performnce Test Error Cuses nd Solutions Yellow (3) Yellow (2) Mgnifiction Sensor detected improper levels; clen/clibrte Error Yellow (3) Yellow (3) Denomintion Invlid denomintion type Yellow (3) Yellow (4) Pttern Error Abnorml Bnknote pttern detected; clen, clibrte Yellow (3) Yellow (5) Photo Level Sensor levels incorrect; clen, clibrte Yellow (3) Yellow (6) Bnknote Bnknote longer/shorter thn specified; clen Length rollers Yellow (3) Yellow (7) Pttern Error 1 Sensor redings do not compre; clen, clibrte Yellow (3) Yellow (8) Invlid Bnknote Sensors detected the Bnknote s invlid Yellow (3) Yellow (9) Pttern Error 2 Sensor redings do not compre; clen, clibrte Green (3) Green (1) Skewed insertion Green (3) Green (2) Remining Bnknote Green (3) Green (3) Trnsport Time-out Green (3) Green (4) Bnknote Detection Green (3) Green (5) Inhibit Setting Green (3) Green (6) Return Commnd Bnknote inserted t n ngle/crooked Bnknote in Trnsport returned during initiliztion Sensors detected improper Bnknote movement Sensors detected Bnknote with bnorml timing Bnknote cceptnce disbled by switch or Host settings Bnknote return commnded by Host 22
PERSAL NOTES AND COMMENTS Add relevnt notes nd comments regrding your instlltion here. 23
November, 2016 JCM Trining Overview DBV-500 Bnknote Vlidtor DBV-500 PARTS LIST Tble 11 DBV-500 Prts List EDP No. JAC No. Description Use JAC # 501-100218R UAC Module G00286 Use EDP # Universl Power Supply for UAC Use JAC # 400-000158R DBV-500 UAC Hrness Use JAC # 302-100007RA Power Cord, 2-prong USA Use JAC # 302-000001R USB Mle-A to Mini-B Cble 236939 Use EDP # Clibrtion Reference Pper (KS-091) NOTE: Product EDP Numbers tht begin with G designte products developed by JCM-E Germny. "JCM Americn Corportion hs been ccredited s n Authorized Provider by the Interntionl Assocition for Continuing Eduction nd Trining (IACET) JCM is registered trdemrk of JCM Americn Corportion. All other product nmes mentioned herein my be registered trdemrks or trdemrks of their respective compnies. Furthermore,, nd re not lwys mentioned in ech cse throughout this publiction. 925 Pilot Rod, Ls Vegs, Nevd 89119 Office & Technicl Support: (800) 683-7248 (option 1 fter hours), FAX: (702) 651-0214 E-mil: support@jcmglobl.com www.jcmglobl.com