Fuselage and Sharks Tooth

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Chapter 4 Glider Fuselage and Sharks Tooth A. Save as "FUSELAGE". Step 1. Open your FUSELAGE BLANK file. Step 2. Click File Menu > Save As. Step 3. Key-in FUSELAGE for the filename and press ENTER. B. Sketch Fuselage. Step 1. Click the left side face of the Fuselage Blank and click Sketch Fig. 1. on the Content menu, Step 2. Click Normal To on the Standard Views toolbar. (Ctrl-8) Step 3. Zoom in around front of the Fuselage, Fig. 2. To zoom, hold down Shift key and drag with middle mouse button (wheel). To pan, hold down Ctrl key and drag with middle mouse button (wheel). C. 2 Point Spline. Step 1. Click Spline Sketch toolbar. (S) on the Side face Fig. 1 Step 2. Draw a 2 Point Spline on the edges of the Fuselage Blank, Fig. 3. Press Escape to end spline. Step 3. Click Smart Dimension toolbar. (S) on the Sketch Step 4. Add the Dimensions as shown in Fig. 4. Zoom Fig. 2 Fig. 3 Spline Fig. 4 10/28/12 SolidWorks 12 FUSELAGE AND SHARKS TOOTH GLIDER Page 4-1 Cudacountry.net Tech Ed http://www.cudacountry.net email:cudacountry@hotmail.com

Step 5. Right click drawing and click Select from menu to unselect Smart Dimension. Step 6. Click spline to select it. Grab Circular Spline handle (small gray dot) of Spline Point 1 and pull handle out to left, Fig. 5 and Fig. 6. To find the Circular spline handle, start your cursor at the bottom Spline Point, Spline Point 1 and move cursor up along the spline. Circular Spline handle will highlight as a red circle. Spline Point 1 Pull to here Pull Circular Spline Handle from here... Fig. 5 Step 7. Click Smart Dimension (S) on the Sketch toolbar. Step 8. Dimension Spline Point 1 Tangent Weighting2 18, Fig. 7. To dimension Tangent Weighting, click the Circular Spline handle, then move the cursor out away from spline and click. Key-in 18 and press ENTER. Step 9. Dimension Spline Point 1 Tangent Radial Direction 46 degrees, Fig. 8. To dimension Tangent Radial Direction, click the Circular Spline handle and front edge of Fuselage Blank, then move cursor between and click. Key-in 46 and press ENTER. Fig. 6 Fig. 7 Fig. 8 SolidWorks 12 FUSELAGE AND SHARKS TOOTH GLIDER Page 4-2

Step 10. Click Spline to display the Circular Spline handle, Fig. 9. Step 11. Dimension Spline Point 2 Tangent Weighting1 74, Fig. 10. To dimension Tangent Weighting, click the Circular Spline handle, then move the cursor out away from spline and click. Key-in 74 and press ENTER. Fig. 9 Circular Spline Handle Spline Point 2 Step 12. Right click drawing and click Select from menu to unselect Smart Dimension. Step 13. Ctrl click the Circular Spline handle of Spline Point 2 and the top edge of Fuselage Blank to select both, Fig. 11. Click Make Collinear on the Property Manager, Fig. 12 and Fig. 13. Step 14. Save. Use Ctrl-S. Fig. 10 Ctrl click Circular Spline Handle and edge Fig. 11 Fig. 12 Fig. 13 SolidWorks 12 FUSELAGE AND SHARKS TOOTH GLIDER Page 4-3

D. Lines. Step 1. Click Line Sketch toolbar. (L) on the Step 2. Draw a line part way across bottom edge of Blank and line up at angle to rear edge, Fig. 14 and Fig. 15. To draw the lines, first click bottom endpoint of Spline to start line. Use F key to zoom out and continue the lines. Keep line endpoint on rear edge away from Midpoint. Line across edge Start line Fig. 15 Fig. 16 Fig. 14 And Line at angle Step 3. Click Smart Dimension (S) on the Sketch toolbar. Step 4. Add the Dimensions as shown in Fig. 16. Step 5. Save. Use Ctrl-S. Fig. 17 Zoom E. Lines - Tooth. Step 1. Zoom in around rear of the Fuselage, Fig. 17. To zoom, hold down Shift key and drag with middle mouse button (wheel). To pan, hold down Ctrl key and drag with middle mouse button (wheel). Step 2. Click Line toolbar. (L) on the Sketch Step 3. Draw the 2 lines shown in Fig. 18. Step 4. Click Smart Dimension on the Sketch toolbar. (S) Fig. 18 Step 5. Add the Dimensions as shown in Fig. 19. To Smart dimension angle, click line at angle and bottom edge of Fuselage Bank, then move the cursor between and click. Key-in 50 for the dimension and press ENTER. Fig. 19 SolidWorks 12 FUSELAGE AND SHARKS TOOTH GLIDER Page 4-4

F. 3 Point Arc. Step 1. Click 3 Point Arc (S) in the Arc flyout on the Sketch toolbar. 1 Step 2. Draw an arc across as shown, Fig. 20. To draw arc, click Point 1 for start point and Point 2 for ending point, then Point 3 for third point. 3 Fig. 20 2 Step 3. Click Smart Dimension on the Sketch toolbar. (S) Step 4. Dimension arc radius 34, Fig. 21. Step 5. Save. Use Ctrl-S. G. Extruded Cut FUSELAGE. Step 1. Click Zoom to Fit (F) on the View toolbar. Fig. 21 Step 2. Click Features on the Command Manager toolbar. Step 3. Click Extruded Cut on the Features toolbar. Step 4. In the Cut-Extrude Property Manager set: under Direction1, Fig. 22 End Condition Through All check Flip side to cut under Selected Contours click Fuselage shaped contour in graphics area, Fig. 23. The Direction arrow should point towards area to be cut away, Fig. 22 Fig. 23. If arrow is pointing in wrong direction, uncheck Flip side to cut, Fig. 22. click OK. Direction arrow Fig. 23 Fig. 24 SolidWorks 12 FUSELAGE AND SHARKS TOOTH GLIDER Page 4-5

H. Fillet Full Round. Step 1. Click Trimetric on the Standard Views toolbar. Step 2. Zoom in around front of the Fuselage, Fig. 25. To zoom, hold down Shift key and drag with middle mouse button (wheel). To pan, hold down Ctrl key and drag with middle mouse button (wheel). Step 3. Click Fillet on the Features toolbar. Step 4. In the Fillet Property Manager set: select Manual, Fig. 26 under Fillet Type select Full round fillet click in the Face Set 1 box click left side face of fuselage, Fig. 27 Zoom Fig. 25 click in the Center Face Set box, Fig. 26 click the two top faces of fuselage, Fig. 28 click in the Face Set 2 box, Fig. 26 rotate view to view right face, hold down middle mouse button (wheel) and drag to rotate view, Fig. 29 click right face of fuselage, Fig. 29 click OK, Fig. 30. Fig. 26 Left side face Face Set 1 2 Top faces Center Face Set Right side face Face Set 2 Fig. 27 Fig. 28 Fig. 29 Fig. 30 SolidWorks 12 FUSELAGE AND SHARKS TOOTH GLIDER Page 4-6

I. Save, then Save As "SHARK TOOTH". Step 1. Click Trimetric on the Standard Views toolbar. Step 2. Save. Very important to save at this time. Use Ctrl-S to save FUSELAGE. Step 3. Click File Menu > Save As. Step 4. Key-in SHARK TOOTH for the filename and press ENTER. Next, we change contour for Shark Tooth. J. Change Cut Extrude1 Contour. Step 1. Click Cut-Extrude1 in the Feature Manager and click Edit Feature in the menu, Fig. 32. Step 2. Click Normal To toolbar. (Ctrl-8) on the Standard Views Step 3. In the Property Manager: right click in the Select Contours box and click Clear Selections from menu, Fig. 33 click Tooth shaped contour in graphics area, Fig. 34 and Fig. 35 click OK, Fig. 36. K. Delete Fillet Feature. Step 1. Click Fillet1 in the Feature Manager and press Delete key on keyboard, Fig. 37. Step 2. Save. Use Ctrl-S. Fig. 31 Fig. 33 Fig. 32 Fig. 35 Fig. 34 Fig. 36 Fig. 37 SolidWorks 12 FUSELAGE AND SHARKS TOOTH GLIDER Page 4-7

L. Fillet Full Round 1. Step 1. Click Dimetric on the Standard Views toolbar. Step 2. Click Zoom to Fit (F) on the View toolbar. Step 3. Click Fillet on the Features toolbar. Step 4. In the Fillet Property Manager set: select Manual, Fig. 38 under Fillet Type select Full round fillet click in the Face Set 1 click left side face, Fig. 39 box click in the Center Face Set box, Fig. 38 click the front face, Fig. 39 Fig. 38 click in the Face Set 2 box, Fig. 38 rotate view to view right face, hold down middle mouse button (wheel) and drag to rotate view, Fig. 40 click right face, Fig. 40 click OK, Fig. 41. Front face Center Face Set Fig. 39 Left side face Face Set 1 Fig. 40 Fig. 41 Right side face Face Set 2 SolidWorks 12 FUSELAGE AND SHARKS TOOTH GLIDER Page 4-8

M. Fillet Full Round 2. Step 1. Click Fillet on the Features toolbar. Step 2. In the Fillet Property Manager set: under Fillet Type, Fig. 42 select Full round fillet click in the Face Set 1 box click right side face, Fig. 43 click in the Center Face Set box, Fig. 42 rotate view to view rear face, hold down middle mouse button (wheel) and drag to rotate view, Fig. 44 click the rear face, Fig. 44 click in the Face Set 2 box, Fig. 42 uncheck Tangent propagation click Isometric on the Standard Views toolbar click left side face, Fig. 45 click OK, Fig. 46. Right side face Face Set 1 Fig. 42 Rear face Center Face Set Fig. 43 Fig. 44 Fig. 45 Left side face Face Set 2 Fig. 46 SolidWorks 12 FUSELAGE AND SHARKS TOOTH GLIDER Page 4-9

N. Fillet Edge Constant Radius. Step 1. Click Fillet on the Features toolbar. Step 2. In the Fillet Property Manager set: under Fillet Type select Constant radius, Fig. 47 Radius.5 click bottom rear edge, Fig. 48 click OK. Step 3. Save. Use Ctrl-S. Fig. 47 Fig. 48 Fig. 49 SolidWorks 12 FUSELAGE AND SHARKS TOOTH GLIDER Page 4-10

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